Yamaha YZ450FP 2023, Owner'S Service Manual

Page: 159 / 388

HANDLEBAR
4-43
5. Install:
• Handlebar switch (left) “1”
•
Clamp “2”
TIP
• The handlebar switch (left) “1” should be in-
stalled according to the dimensions shown.
• Pass the handlebar switch lead (left) through
the middle of the clutch lever holder.
6. Install:
• Handlebar grip (left) “1”
a. Slightly coat the handlebar left end with a
rubber adhesive.
b. Install the handlebar grip (left) on the han-
dlebar by pressing the grip from the left
side.
c. Wipe off any excess adhesive with a clean
cloth.
TIP
Install the handlebar grip (left) to the handlebar
so that the line “a” between the two arrow marks
faces straight upward.
7. Install:
• Clutch cable “1”
TIP
Before installation, apply the lithium-soap-based
grease to the clutch cable end.
8. Adjust:
•
Clutch lever free play
Refer to “ADJUSTING THE CLUTCH LEVER
FREE PLAY” on page 3-15.
9. Install:
•
Handlebar grip (right) “1”
• Collar “2”
Apply adhesive to the tube guide “3”.
TIP
• Before applying the adhesive, wipe off grease
or oil on the tube guide surface “a” with a lac-
quer thinner.
•
Install the grip to the tube guide so that the grip
match mark “b” and tube guide slot “c” form the
angle as shown.
10.Install:
• Rubber cover “1”
•
Throttle grip “2”
Handlebar switch (left)
1.3 N·m (0.13 kgf·m, 0.95 lb·ft)
T
R
.
.
0 mm
(0 in)
1
2
1
a a a
Clutch lever free play
7.0–12.0 mm (0.28–0.47 in)
1
64
1
b
c
3
64