CONTENTS
CHAPTER 1
LOCATION OF
IMPORTANT LABELS ..... 1-1
DESCRIPTION ................. 1-5
CONSUMER
INFORMATION................. 1-6
INCLUDED PARTS .......... 1-6
IMPORTANT
INFORMATION................. 1-6
CHECKING OF
CONNECTION.................. 1-7
SPECIAL TOOLS ............. 1-8
CONTROL
FUNCTIONS ................... 1-11
STARTING AND
BREAK-IN ...................... 1-11
TORQUE-CHECK
POINTS........................... 1-13
MAINTENANCE AFTER
BREAK-IN ...................... 1-14
CLEANING AND
STORAGE ...................... 1-14
GENERAL
SPECIFICATIONS............ 2-1
MAINTENANCE
SPECIFICATIONS............ 2-3
TIGHTENING
TORQUES ........................ 2-8
CABLE ROUTING
DIAGRAM....................... 2-14
MAINTENANCE
INTERVALS......................3-1
PRE-OPERATION
INSPECTION AND
MAINTENANCE................3-5
ENGINE ............................3-6
CHASSIS ........................3-10
ELECTRICAL .................3-20
SEAT, FUEL TANK AND
SIDE COVERS..................4-1
EXHAUST PIPE AND
SILENCER ........................4-3
RADIATOR .......................4-5
CARBURETOR AND
REED VALVE ...................4-7
CYLINDER HEAD,
CYLINDER AND
PISTON...........................4-13
CLUTCH .........................4-21
KICK SHAFT AND
SHIFT SHAFT.................4-25
YPVS GOVERNOR.........4-31
WATER PUMP................4-33
CDI MAGNETO...............4-36
ENGINE REMOVAL .......4-38
CRANKCASE AND
CRANKSHAFT ...............4-42
TRANSMISSION,
SHIFT CAM AND
SHIFT FORK...................4-47
FRONT WHEEL AND
REAR WHEEL ..................5-1
FRONT BRAKE AND
REAR BRAKE ..................5-6
FRONT FORK.................5-16
HANDLEBAR..................5-24
STEERING ......................5-29
SWINGARM ....................5-32
REAR SHOCK
ABSORBER....................5-37
ELECTRICAL
COMPONENTS AND
WIRING DIAGRAM...........6-1
IGNITION SYSTEM...........6-2
SOLENOID VALVE
SYSTEM............................6-5
THROTTLE POSITION
SENSOR SYSTEM ...........6-7
ENGINE.............................7-1
CHASSIS ..........................7-6
Summary of Contents for yz250 2015
Page 4: ......
Page 12: ...1 2 LOCATION OF IMPORTANT LABELS EUROPE ...
Page 13: ...1 3 LOCATION OF IMPORTANT LABELS AUS NZ ZA ...
Page 62: ...3 18 CHASSIS ...
Page 153: ...5 40 REAR SHOCK ABSORBER 7 Tighten Bolt air filter joint 1 ...
Page 174: ...PRINTED IN JAPAN E PRINTED ON RECYCLED PAPER ...