2-8
TIGHTENING TORQUES
TIGHTENING TORQUES
ENGINE
△
- marked portion shall be checked for torque tightening after break-in or before each race.
Item
Thread
size
Q'ty
Tightening torque
Remarks
Spark plug
M14S
1
20 Nm (2.0 m•kg, 14 ft•lb)
Cylinder head (nut)
M8
6
25 Nm (2.5 m•kg, 18 ft•lb)
Copper
washer
Cylinder head (stud)
M8
6
13 Nm (1.3 m•kg, 9.4 ft•lb)
Cylinder (nut)
M10
4
42 Nm (4.2 m•kg, 30 ft•lb)
Cylinder (stud)
M10
4
13 Nm (1.3 m•kg, 9.4 ft•lb)
Power valve:
Holder
M5
2
6 Nm (0.6 m•kg, 4.3 ft•lb)
YPVS
Link rod
M5
2
6 Nm (0.6 m•kg, 4.3 ft•lb)
YPVS
Push rod
M5
1
5 Nm (0.5 m•kg, 3.6 ft•lb)
YPVS
Thrust plate
M5
1
6 Nm (0.6 m•kg, 4.3 ft•lb)
YPVS
Side holder
M5
4
4 Nm (0.4 m•kg, 2.9 ft•lb)
YPVS
Link lever
M4
1
4 Nm (0.4 m•kg, 2.9 ft•lb)
YPVS
Pulley
M4
2
4 Nm (0.4 m•kg, 2.9 ft•lb)
YPVS
Cover
M5
4
4 Nm (0.4 m•kg, 2.9 ft•lb)
YPVS
Governor fork
M4
2
5 Nm (0.5 m•kg, 3.6 ft•lb)
YPVS
Housing
M5
4
5 Nm (0.5 m•kg, 3.6 ft•lb)
YPVS
Impeller
M8
1
14 Nm (1.4 m•kg, 10 ft•lb)
Water pump housing cover
M6
4
10 Nm (1.0 m•kg, 7.2 ft•lb)
Coolant drain bolt
M6
1
10 Nm (1.0 m•kg, 7.2 ft•lb)
Copper
washer
Radiator
M6
6
10 Nm (1.0 m•kg, 7.2 ft•lb)
Radiator guard
M6
2
10 Nm (1.0 m•kg, 7.2 ft•lb)
Radiator hose clamp
M6
8
2 Nm (0.2 m•kg, 1.4 ft•lb)
Air filter element
M6
1
2 Nm (0.2 m•kg, 1.4 ft•lb)
Carburetor joint
M6
5
10 Nm (1.0 m•kg, 7.2 ft•lb)
△
Air filter case
M6
2
8 Nm (0.8 m•kg, 5.8 ft•lb)
Air filter guide clamp
M5
1
4 Nm (0.4 m•kg, 2.9 ft•lb)
Reed valve
M3
4
1 Nm (0.1 m•kg, 0.7 ft•lb)
Throttle cable adjust bolt and locknut
M8
1
7 Nm (0.7 m•kg, 5.1 ft•lb)
Throttle cable
M6
1
4 Nm (0.4 m•kg, 2.9 ft•lb)
△
Exhaust pipe (front)
M6
1
14 Nm (1.4 m•kg, 10 ft•lb)
△
Exhaust pipe (rear)
M6
1
12 Nm (1.2 m•kg, 8.7 ft•lb)
△
Exhaust pipe stay (front)
M8
1
25 Nm (2.5 m•kg, 18 ft•lb)
△
Exhaust pipe stay (rear)
M6
1
12 Nm (1.2 m•kg, 8.7 ft•lb)
Silencer:
△
Silencer and frame
M6
1
12 Nm (1.2 m•kg, 8.7 ft•lb)
Fiber
M6
4
10 Nm (1.0 m•kg, 7.2 ft•lb)
Crankcase
M6
11
14 Nm (1.4 m•kg, 10 ft•lb)
Left crankcase cover
M6
5
5 Nm (0.5 m•kg, 3.6 ft•lb)
Summary of Contents for yz250 2015
Page 4: ......
Page 12: ...1 2 LOCATION OF IMPORTANT LABELS EUROPE ...
Page 13: ...1 3 LOCATION OF IMPORTANT LABELS AUS NZ ZA ...
Page 62: ...3 18 CHASSIS ...
Page 153: ...5 40 REAR SHOCK ABSORBER 7 Tighten Bolt air filter joint 1 ...
Page 174: ...PRINTED IN JAPAN E PRINTED ON RECYCLED PAPER ...