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2
3
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5
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8
9
10
PERIODIC CHECKS AND ADJUSTMENTS
...........................................................................3-1
MAINTENANCE INTERVALS.....................................................................3-1
PRE-OPERATION INSPECTION AND MAINTENANCE
.................................3-5
GENERAL INSPECTION AND MAINTENANCE........................................3-5
CHECKING THE COOLANT LEVEL ..........................................................3-7
CHECKING THE COOLING SYSTEM .......................................................3-7
CHANGING THE COOLANT......................................................................3-7
CHECKING THE RADIATOR CAP.............................................................3-8
CHECKING THE RADIATOR CAP VALVE OPENING PRESSURE..........3-8
CHECKING THE COOLANT CIRCULATORY SYSTEM FOR LEAKS.......3-9
ADJUSTING THE CLUTCH LEVER FREE PLAY ......................................3-9
ADJUSTING THE THROTTLE GRIP FREE PLAY...................................3-10
LUBRICATING THE THROTTLE CABLE.................................................3-10
CLEANING THE AIR FILTER ELEMENT.................................................3-11
CHECKING THE THROTTLE BODY JOINT ............................................3-12
CHECKING THE BREATHER HOSES ....................................................3-12
CHECKING THE EXHAUST SYSTEM.....................................................3-12
CHECKING THE FUEL LINE ...................................................................3-13
CHECKING THE ENGINE OIL LEVEL.....................................................3-13
CHANGING THE ENGINE OIL.................................................................3-14
ADJUSTING THE ENGINE IDLING SPEED ............................................3-15
ADJUSTING THE VALVE CLEARANCE..................................................3-16
VALVE CLEARANCE SHIM CHART........................................................3-19
BLEEDING THE BRAKE SYSTEM ..........................................................3-21
CHECKING THE BRAKE HOSE ..............................................................3-22
ADJUSTING THE FRONT BRAKE...........................................................3-22
ADJUSTING THE REAR BRAKE .............................................................3-23
CHECKING THE FRONT BRAKE PADS .................................................3-23
CHECKING THE REAR BRAKE PADS....................................................3-25
CHECKING THE REAR BRAKE PAD INSULATOR.................................3-26
CHECKING THE BRAKE FLUID LEVEL..................................................3-26
ADJUSTING THE DRIVE CHAIN SLACK ................................................3-27
CHECKING THE FRONT FORK LEGS....................................................3-28
CHECKING THE FRONT FORK PROTECTOR GUIDE ..........................3-28
CLEANING THE FRONT FORK OIL SEAL AND DUST SEAL ................3-28
AIR BLEEDING FROM FRONT FORK.....................................................3-29
ADJUSTING THE FRONT FORK LEGS ..................................................3-29
CHECKING THE SWINGARM OPERATION ...........................................3-30
CHECKING THE REAR SUSPENSION ...................................................3-30
ADJUSTING THE REAR SHOCK ABSORBER ASSEMBLY ...................3-30
CHECKING THE TIRES ...........................................................................3-32
CHECKING AND TIGHTENING THE SPOKES .......................................3-32
CHECKING THE WHEELS ......................................................................3-33
Summary of Contents for YZ 2019 Series
Page 6: ...EAM20162 YAMAHA MOTOR CORPORATION U S A YZ MOTORCYCLE LIMITED WARRANTY...
Page 10: ......
Page 40: ...MOTORCYCLE CARE AND STORAGE 1 28...
Page 63: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 22...
Page 66: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 25...
Page 68: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 27...
Page 70: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29...
Page 72: ...CABLE ROUTING DIAGRAM 2 31 EAM20152 CABLE ROUTING DIAGRAM...
Page 74: ...CABLE ROUTING DIAGRAM 2 33...
Page 76: ...CABLE ROUTING DIAGRAM 2 35...
Page 78: ...CABLE ROUTING DIAGRAM 2 37...
Page 80: ...CABLE ROUTING DIAGRAM 2 39...
Page 82: ...CABLE ROUTING DIAGRAM 2 41...
Page 84: ...CABLE ROUTING DIAGRAM 2 43...
Page 86: ...CABLE ROUTING DIAGRAM 2 45...
Page 126: ...ELECTRICAL SYSTEM 3 38...
Page 177: ...FRONT FORK 4 49 1...
Page 196: ...CHAIN DRIVE 4 68...
Page 217: ...CAMSHAFT 5 18 Spark plug Spark plug 13 N m 1 3 kgf m 9 6 lb ft T R...
Page 237: ...ELECTRIC STARTER 5 38...
Page 256: ...OIL PUMP AND BALANCER GEAR 5 57 a 2 10 b 2 9 1 b 5 3 a 4 10 5 9 3 E c d 6 7 8 8 b 6...
Page 262: ...GENERATOR AND STARTER CLUTCH 5 63 1 a 3 3 2 4...
Page 276: ...TRANSMISSION 5 77...
Page 284: ...WATER PUMP 6 7...
Page 290: ...FUEL TANK 7 5 A Left B Right 1 1 A 0 mm 0 in B 1 1 15 mm 0 59 in...
Page 296: ...THROTTLE BODY 7 11...
Page 299: ......
Page 313: ...CHARGING SYSTEM 8 14...
Page 343: ...FUEL INJECTION SYSTEM 8 44...
Page 347: ...FUEL PUMP SYSTEM 8 48...
Page 348: ...ELECTRICAL COMPONENTS 8 49 EAM20147 ELECTRICAL COMPONENTS 9 10 1 3 2 4 5 6 7 8...
Page 350: ...ELECTRICAL COMPONENTS 8 51 11 10 9 2 3 1 6 7 8 4 5...
Page 352: ...ELECTRICAL COMPONENTS 8 53 EAM30289 CHECKING THE SWITCHES 4 1 3 2 B B Sb B B B B B B B B...
Page 368: ...ELECTRICAL COMPONENTS 8 69...
Page 376: ...LIST OF SELF DIAGNOSTIC AND FAIL SAFE ACTIONS 9 7...