CRANKCASE
5-67
2. Check:
•
Crankcase
Crack/damage
Replace.
•
Oil delivery passages
Obstruction
Blow out with compressed air.
EAM30151
INSTALLING THE OIL SEAL
1. Install:
•
Oil seal “1”
(to left crankcase)
EAM30152
ASSEMBLING THE CRANKCASE
1. Install:
•
Bearing cover plate screw
TIP
Install the bearing by pressing its outer race par-
allel.
2. Apply:
•
Sealant
(to the crankcase mating surface)
3. Install:
•
Oil nozzle “1”
•
Dowel pin “2”
•
Crankcase “3”
(to the left crankcase)
TIP
•
Apply the lithium-soap-based grease on the O-
ring.
•
Fit the right crankcase onto the left crankcase.
Tap lightly on the case with soft hammer.
•
When installing the crankcase, the connecting
rod should be positioned at top dead center
(TDC).
•
Tighten the bolts in a crisscross pattern in two
(2) stages, with 1/4 turn each.
Installed depth “a”
4.5–5.0 mm (0.18–0.20 in)
Bearing cover plate screw
12 N·m (1.2 kgf·m, 8.9 lb·ft)
LOCTITE®
Bearing cover plate screw (crank-
shaft)
22 N·m (2.2 kgf·m, 16 lb·ft)
LOCTITE®
Yamaha bond No. 1215
90890-85505
(Three bond No.1215®)
New
a
1
T
R
.
.
Oil nozzle bolt
5 N·m (0.5 kgf·m, 3.7 lb·ft)
LOCTITE®
Crankcase bolt
12 N·m (1.2 kgf·m, 8.9 lb·ft)
T
R
.
.
T
R
.
.
Summary of Contents for YZ 2019 Series
Page 6: ...EAM20162 YAMAHA MOTOR CORPORATION U S A YZ MOTORCYCLE LIMITED WARRANTY...
Page 10: ......
Page 40: ...MOTORCYCLE CARE AND STORAGE 1 28...
Page 63: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 22...
Page 66: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 25...
Page 68: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 27...
Page 70: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29...
Page 72: ...CABLE ROUTING DIAGRAM 2 31 EAM20152 CABLE ROUTING DIAGRAM...
Page 74: ...CABLE ROUTING DIAGRAM 2 33...
Page 76: ...CABLE ROUTING DIAGRAM 2 35...
Page 78: ...CABLE ROUTING DIAGRAM 2 37...
Page 80: ...CABLE ROUTING DIAGRAM 2 39...
Page 82: ...CABLE ROUTING DIAGRAM 2 41...
Page 84: ...CABLE ROUTING DIAGRAM 2 43...
Page 86: ...CABLE ROUTING DIAGRAM 2 45...
Page 126: ...ELECTRICAL SYSTEM 3 38...
Page 177: ...FRONT FORK 4 49 1...
Page 196: ...CHAIN DRIVE 4 68...
Page 217: ...CAMSHAFT 5 18 Spark plug Spark plug 13 N m 1 3 kgf m 9 6 lb ft T R...
Page 237: ...ELECTRIC STARTER 5 38...
Page 256: ...OIL PUMP AND BALANCER GEAR 5 57 a 2 10 b 2 9 1 b 5 3 a 4 10 5 9 3 E c d 6 7 8 8 b 6...
Page 262: ...GENERATOR AND STARTER CLUTCH 5 63 1 a 3 3 2 4...
Page 276: ...TRANSMISSION 5 77...
Page 284: ...WATER PUMP 6 7...
Page 290: ...FUEL TANK 7 5 A Left B Right 1 1 A 0 mm 0 in B 1 1 15 mm 0 59 in...
Page 296: ...THROTTLE BODY 7 11...
Page 299: ......
Page 313: ...CHARGING SYSTEM 8 14...
Page 343: ...FUEL INJECTION SYSTEM 8 44...
Page 347: ...FUEL PUMP SYSTEM 8 48...
Page 348: ...ELECTRICAL COMPONENTS 8 49 EAM20147 ELECTRICAL COMPONENTS 9 10 1 3 2 4 5 6 7 8...
Page 350: ...ELECTRICAL COMPONENTS 8 51 11 10 9 2 3 1 6 7 8 4 5...
Page 352: ...ELECTRICAL COMPONENTS 8 53 EAM30289 CHECKING THE SWITCHES 4 1 3 2 B B Sb B B B B B B B B...
Page 368: ...ELECTRICAL COMPONENTS 8 69...
Page 376: ...LIST OF SELF DIAGNOSTIC AND FAIL SAFE ACTIONS 9 7...