4 - 14
ENG
CYLINDER HEAD
NOTE:
Be sure the “I” mark
5
on the camshaft
sprocket is aligned with the match mark
2
on
the cylinder head.
●
Force the camshaft clockwise and
counterclockwise to remove timing chain slack.
●
Insert a screwdriver into the timing chain
tensioner hole and push the timing chain
guide inward.
●
While pushing the timing chain guide, be sure
that the camshaft sprocket “I” mark
5
is
aligned with the cylinder head match mark
2
.
●
If the marks are aligned, tighten the camshaft
sprocket bolt. If the marks are not aligned,
change the meshing position of the camshaft
sprocket and timing chain.
*****************************************************
3.Install:
●
Timing chain tensioner
*****************************************************
Installation steps:
●
Remove the tensioner cap bolt
1
, washer
2
and spring
3
.
●
Release the timing chain tensioner one-way
cam
4
and push the tensioner rod
5
all the
way in.
●
Install the tensioner
6
with a new gasket into
the cylinder.
WARNING
Always use a new gasket.
●
Install the spring, washer and cap bolt.
*****************************************************
T
R
.
.
Bolts (timing chain tensioner):
11 Nm (1.1 m • kg, 8.0 ft • lb)
T
R
.
.
Cap bolt (timing chain tensioner):
23 Nm (2.3 m • kg, 17 ft • lb)
Summary of Contents for YFM4FAR
Page 1: ...YFM4FAR YFM400FAR 5TE2 AE1 SERVICE MANUAL ...
Page 2: ......
Page 8: ......
Page 9: ...GEN INFO 1 ...
Page 11: ...GEN INFO ...
Page 21: ......
Page 22: ...SPEC 2 ...
Page 24: ...SPEC ...
Page 35: ...2 11 SPEC Cylinder head tightening sequence Item Standard Limit MAINTENANCE SPECIFICATIONS ...
Page 47: ...2 23 SPEC 1 Radiator 2 Thermostat È To coolant reservoir COOLANT FLOW DIAGRAMS ...
Page 48: ...2 24 SPEC OIL FLOW DIAGRAMS 1 Camshaft 2 Crankshaft 3 Drive axle OIL FLOW DIAGRAMS ...
Page 49: ...2 25 SPEC 1 Oil filter OIL FLOW DIAGRAMS ...
Page 50: ...2 26 SPEC 1 Oil pump 2 Oil strainer OIL FLOW DIAGRAMS ...
Page 61: ...CHK ADJ 3 ...
Page 126: ...ENG 4 ...
Page 130: ...ENG ...
Page 218: ......
Page 219: ...COOL 5 ...
Page 221: ...COOL ...
Page 233: ......
Page 234: ...CARB 6 ...
Page 236: ...CARB ...
Page 244: ......
Page 245: ...DRIV 7 ...
Page 247: ...DRIV ...
Page 277: ......
Page 278: ...CHAS 8 ...
Page 331: ...ELEC 9 ...
Page 333: ... ELEC ...
Page 363: ...9 30 ELEC LIGHTING SYSTEM ...
Page 385: ......
Page 386: ...TRBL SHTG 10 ...
Page 388: ...TRBL SHTG ...
Page 395: ......
Page 396: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...