7 - 12
DRIV
FRONT CONSTANT VELOCITY JOINTS AND
DIFFERENTIAL GEAR
3.Check:
●
Differential gear operation
Unsmooth operation
→
Replace the
differential gear assembly.
Insert the double off-set joint into the
differential gear, and turn the gear back and
forth.
MEASURING AND ADJUSTING THE
DIFFERENTIAL GEAR LASH
Measuring the differential gear lash
1.Secure the gear case in a vise or another
supporting device.
2.Remove:
●
Drain plug
●
Gasket
3.Install:
●
A bolt of the specified size
1
(into the drain plug hole)
CAUTION:
Finger tighten the bolt until it holds the ring
gear. Otherwise, the ring gear will be
damaged.
4.Attach:
●
Gear lash measurement tool
1
●
Dial gauge
2
a
Measuring point is 25 mm (0.98 in)
5.Measure:
●
Gear lash
Gently rotate the gear coupling from
engagement to engagement
.
NOTE:
Measure the gear lash at four positions. Rotate
the shaft 90° each time.
Gear lash measurement tool:
P/N. YM-01475, 90890-01475
Differential gear lash:
0.10 ~ 0.50 mm
(0.004 ~ 0.020 in)
Summary of Contents for YFM4FAR
Page 1: ...YFM4FAR YFM400FAR 5TE2 AE1 SERVICE MANUAL ...
Page 2: ......
Page 8: ......
Page 9: ...GEN INFO 1 ...
Page 11: ...GEN INFO ...
Page 21: ......
Page 22: ...SPEC 2 ...
Page 24: ...SPEC ...
Page 35: ...2 11 SPEC Cylinder head tightening sequence Item Standard Limit MAINTENANCE SPECIFICATIONS ...
Page 47: ...2 23 SPEC 1 Radiator 2 Thermostat È To coolant reservoir COOLANT FLOW DIAGRAMS ...
Page 48: ...2 24 SPEC OIL FLOW DIAGRAMS 1 Camshaft 2 Crankshaft 3 Drive axle OIL FLOW DIAGRAMS ...
Page 49: ...2 25 SPEC 1 Oil filter OIL FLOW DIAGRAMS ...
Page 50: ...2 26 SPEC 1 Oil pump 2 Oil strainer OIL FLOW DIAGRAMS ...
Page 61: ...CHK ADJ 3 ...
Page 126: ...ENG 4 ...
Page 130: ...ENG ...
Page 218: ......
Page 219: ...COOL 5 ...
Page 221: ...COOL ...
Page 233: ......
Page 234: ...CARB 6 ...
Page 236: ...CARB ...
Page 244: ......
Page 245: ...DRIV 7 ...
Page 247: ...DRIV ...
Page 277: ......
Page 278: ...CHAS 8 ...
Page 331: ...ELEC 9 ...
Page 333: ... ELEC ...
Page 363: ...9 30 ELEC LIGHTING SYSTEM ...
Page 385: ......
Page 386: ...TRBL SHTG 10 ...
Page 388: ...TRBL SHTG ...
Page 395: ......
Page 396: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...