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PERIODIC MAINTENANCE AND ADJUSTMENT

6-18

6

EAU50701

A

d

justin

g

the clutch lever free

play

The clutch lever free play should mea-
sure 5.0–10.0 mm (0.20–0.39 in) as
shown. Periodically check the clutch
lever free play and, if necessary, adjust
it as follows.

1. Loosen the locknut at the clutch

lever.

2. To increase the clutch lever free

play, turn the clutch lever free play
adjusting bolt in direction (a). To
decrease the clutch lever free
play, turn the adjusting bolt in di-
rection (b).

TIP

If the specified clutch lever free play
could be obtained as described above,
skip steps 3–6.

3. Fully turn the adjusting bolt in di-

rection (a) to loosen the clutch ca-
ble.

4. Slide the rubber covers apart, and

then loosen the locknut.

5. To increase the clutch lever free

play, turn the clutch lever free play
adjusting nut in direction (a). To
decrease the clutch lever free
play, turn the adjusting nut in di-
rection (b).

6. Tighten the locknut at the clutch

cable, and then slide the rubber
covers to their original positions.

7. Tighten the locknut at the clutch

lever.

1. Clutch lever free play
2. Locknut
3. Clutch lever free play adjusting bolt

3

(a)

(b)

2

1

1. Rubber cover
2. Locknut
3. Clutch lever free play adjusting nut

(a)

1

(b)

1

2

3

U2SSE0E0.book Page 18 Monday, November 18, 2013 3:20 PM

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Summary of Contents for XVS1300CU

Page 1: ...DIC183 XVS1300CU OWNER S MANUAL Read this manual carefully before operating this vehicle 2SS 28199 E0 English E ...

Page 2: ...EAU46091 Read this manual carefully before operating this vehicle This manual should stay with this vehicle if it is sold U2SSE0E0 book Page 1 Monday November 18 2013 3 20 PM ...

Page 3: ...y In addition the many tips given in this manual will help keep your motorcycle in the best possible condition If you have any further questions do not hesitate to contact your Yamaha dealer The Yamaha team wishes you many safe and pleasant rides So remember to put safety first Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most cur ren...

Page 4: ...tial personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key information to make procedures easier or clearer WARNING NO...

Page 5: ...NUAL 2013 by Yamaha Motor Co Ltd 1st edition October 2013 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Co Ltd is expressly prohibited Printed in Japan U2SSE0E0 book Page 2 Monday November 18 2013 3 20 PM ...

Page 6: ...ance and lubrication chart 6 4 Removing and installing the panel 6 8 Checking the spark plugs 6 8 Engine oil and oil filter cartridge 6 10 Coolant 6 13 Replacing the air filter element 6 14 Checking the throttle grip free play 6 15 Valve clearance 6 15 Tires 6 15 Cast wheels 6 17 Adjusting the clutch lever free play 6 18 Checking the brake lever free play 6 19 Brake light switches 6 19 Checking th...

Page 7: ... light bulb 6 33 Supporting the motorcycle 6 34 Troubleshooting 6 34 Troubleshooting charts 6 36 MOTORCYCLE CARE AND STORAGE 7 1 Matte color caution 7 1 Care 7 1 Storage 7 3 SPECIFICATIONS 8 1 CONSUMER INFORMATION 9 1 Identification numbers 9 1 INDEX 10 1 U2SSE0E0 book Page 2 Monday November 18 2013 3 20 PM ...

Page 8: ...u Safe Riding Perform the pre operation checks each time you use the vehicle to make sure it is in safe operating condition Failure to inspect or maintain the vehi cle properly increases the possibility of an accident or equipment damage See page 4 1 for a list of pre operation checks This motorcycle is designed to carry the operator and a passen ger The failure of motorists to detect and recogniz...

Page 9: ... main tain control of the motorcycle The passenger should always hold onto the operator the seat strap or grab bar if equipped with both hands and keep both feet on the passenger footrests Never carry a passenger unless he or she can firmly place both feet on the passenger footrests Never ride under the influence of alcohol or other drugs This motorcycle is designed for on road use only It is not ...

Page 10: ...le is changed To avoid the possibility of an accident use extreme caution when adding cargo or accessories to your motorcycle Use extra care when riding a motorcycle that has added cargo or accessories Here along with the information about accessories below are some general guidelines to follow if loading cargo to your motorcycle The total weight of the operator pas senger accessories and cargo mu...

Page 11: ...hange any of the vehicle s design or operation characteristics can put you and others at greater risk of serious injury or death You are responsible for injuries related to changes in the vehicle Keep the following guidelines in mind as well as those provided under Load ing when mounting accessories Never install accessories or carry cargo that would impair the per formance of your motorcycle Care...

Page 12: ...struc tions before transporting the motorcy cle in another vehicle Remove all loose items from the motorcycle Check that the fuel cock if equipped is in the OFF position and that there are no fuel leaks Point the front wheel straight ahead on the trailer or in the truck bed and choke it in a rail to pre vent movement Shift the transmission in gear for models with a manual transmis sion Secure the ...

Page 13: ...3 13 3 Fuel injection system fuse page 6 29 4 Fuse box page 6 29 5 Main fuse page 6 29 6 Helmet holder page 3 14 7 Engine oil level check window page 6 10 8 Engine oil drain bolt page 6 10 9 Shift pedal page 3 9 10 Engine oil filler cap page 6 10 U2SSE0E0 book Page 1 Monday November 18 2013 3 20 PM ...

Page 14: ... page 6 28 4 Shock absorber assembly spring preload adjusting ring page 3 15 5 Spark plug page 6 8 6 Fuel tank cap page 3 10 7 Air filter element page 6 14 8 Rear brake light switch page 6 19 9 Engine oil filter cartridge page 6 10 10 Brake pedal page 3 10 11 Coolant reservoir page 6 13 U2SSE0E0 book Page 2 Monday November 18 2013 3 20 PM ...

Page 15: ...3 9 2 Left handlebar switches page 3 7 3 Multi function meter unit page 3 4 4 Main switch steering lock page 3 1 5 Front brake fluid reservoir page 6 20 6 Right handlebar switches page 3 7 7 Throttle grip page 6 15 8 Brake lever page 3 9 U2SSE0E0 book Page 3 Monday November 18 2013 3 20 PM ...

Page 16: ...ne is started and stays on until the key is turned to OFF even if the engine stalls EAU10662 OFF All electrical systems are off The key can be removed WARNING EWA10062 Never turn the key to OFF or LOCK while the vehicle is moving Otherwise the electrical systems will be switched off which may result in loss of control or an accident EAU10685 LOCK The steering is locked and all electrical systems a...

Page 17: ... beam of the headlight is switched on EAU11255 Oil level warning light This warning light comes on if the en gine oil level is low The electrical circuit of the warning light can be checked by turning the key to ON The warning light should come on for a few seconds and then go off If the warning light does not come on initially when the key is turned to ON or if the warning light remains on have a...

Page 18: ...e warning light This warning light comes on if the en gine overheats If this occurs stop the engine immediately and allow the en gine to cool The electrical circuit of the warning light can be checked by turning the key to ON The warning light should come on for a few seconds and then go off If the warning light does not come on initially when the key is turned to ON or if the warning light remain...

Page 19: ...et to zero a fuel reserve tripmeter which shows the distance traveled on the fuel reserve a fuel meter a clock a self diagnosis device a brightness control mode TIP Be sure to turn the key to ON before using the SELECT and RESET switches except for setting the bright ness control mode Speedometer When the key is turned to ON the speedometer needle will sweep once across the speed range and then re...

Page 20: ...he following order Trip F Trip 1 Trip 2 Fuel meter Clock Odo Trip F To reset a tripmeter select it by push ing the SELECT switch and then push the RESET switch for at least one second If you do not reset the fuel reserve tripmeter manually it will reset itself automatically and the display will return to the prior mode after refueling and traveling 5 km 3 mi Fuel meter The fuel meter indicates the...

Page 21: ...device This model is equipped with a self di agnosis device for various electrical circuits If a problem is detected in any of those circuits the engine trouble warning light will come on and the display will indicate an error code If the display indicates any error codes note the code number and then have a Yamaha dealer check the vehicle NOTICE ECA11591 If the display indicates an error code the...

Page 22: ...Pass switch Press this switch to flash the headlight EAU12401 Dimmer switch Set this switch to for the high beam and to for the low beam EAU12461 Turn signal switch To signal a right hand turn push this switch to To signal a left hand turn push this switch to When released the switch returns to the cen 1 Pass switch 2 Dimmer switch 3 Turn signal switch 4 Horn switch 3 4 1 2 1 Engine stop switch 2 ...

Page 23: ...With the key in the ON or posi tion use this switch to turn on the haz ard lights simultaneous flashing of all turn signal lights The hazard lights are used in case of an emergency or to warn other drivers when your vehicle is stopped where it might be a traffic hazard NOTICE ECA10062 Do not use the hazard lights for an extended length of time with the en gine not running otherwise the bat tery ma...

Page 24: ...witch which is part of the igni tion circuit cut off system See page 3 16 EAU12872 Shift pedal The shift pedal is located on the left side of the motorcycle and is used in combination with the clutch lever when shifting the gears of the 5 speed con stant mesh transmission equipped on this motorcycle EAU12892 Brake lever The brake lever is located on the right side of the handlebar To apply the fro...

Page 25: ...p 1 Insert the fuel tank cap into the tank opening with the key inserted in the lock and with the mark facing forward 2 Turn the key counterclockwise to the original position remove it and then close the lock cover TIP The fuel tank cap cannot be installed unless the key is in the lock In addi tion the key cannot be removed if the cap is not properly installed and locked WARNING EWA10132 Make sure...

Page 26: ...te painted surfaces or plastic parts ECA10072 4 Be sure to securely close the fuel tank cap WARNING EWA15152 Gasoline is poisonous and can cause injury or death Handle gaso line with care Never siphon gasoline by mouth If you should swallow some gasoline or inhale a lot of gas oline vapor or get some gasoline in your eyes see your doctor immedi ately If gasoline spills on your skin wash with soap ...

Page 27: ...low hose for cracks or damage and replace it if necessary Make sure that the end of the fuel tank breather overflow hose is not blocked and clean it if necessary EAU13434 Catalytic converter This model is equipped with a catalytic converter in the exhaust system WARNING EWA10863 The exhaust system is hot after op eration To prevent a fire hazard or burns Do not park the vehicle near possible fire ...

Page 28: ...turn it counterclockwise and then lift the front of the seat up 2 Pull the seat forward as shown to unhook it from the center seat holder 3 Pull the seat rearward to unhook it from the rear seat holder and then pull it off To install the seat 1 Insert the projection on the rear of the seat into the rear seat holder 1 Seat lock 2 Unlock 2 1 1 Center seat holder 1 Rear seat holder 1 1 U2SSE0E0 book ...

Page 29: ...the helmet holder 1 Remove the seat See page 3 13 2 Attach the helmet to the helmet holder and then securely install the seat WARNING Never ride with a helmet attached to the helmet holder since the helmet may hit objects causing loss of control and possibly an acci dent EWA10162 To release the helmet from the hel met holder Remove the seat remove the helmet from the helmet holder and then install...

Page 30: ...nsion turn the ad justing ring in direction b TIP Align the appropriate notch in the ad justing ring with the position indicator on the shock absorber WARNING EWA10222 This shock absorber assembly con tains highly pressurized nitrogen gas Read and understand the fol lowing information before handling the shock absorber assembly Do not tamper with or attempt to open the cylinder assembly Do not sub...

Page 31: ...off system has been designed to assist the operator in fulfilling the respon sibility of raising the sidestand be fore starting off Therefore check this system regularly and have a Yamaha dealer repair it if it does not function properly EAU44893 Ignition circuit cut off system The ignition circuit cut off system comprising the sidestand switch clutch switch and neutral switch has the following fu...

Page 32: ...Move the sidestand up 11 Keep the clutch lever pulled 12 Push the start switch Does the engine start The system is OK The motorcycle can be ridden The neutral switch may not be working correctly The motorcycle should not be ridden until checked by a Yamaha dealer The sidestand switch may not be working correctly The motorcycle should not be ridden until checked by a Yamaha dealer The clutch switch...

Page 33: ...ng points ITEM CHECKS PAGE Fuel Check fuel level in fuel tank Refuel if necessary Check fuel line for leakage Check fuel tank breather overflow hose for obstructions cracks or damage and check hose connection 3 11 3 12 Engine oil Check oil level in engine If necessary add recommended oil to specified level Check vehicle for oil leakage 6 10 Coolant Check coolant level in reservoir If necessary add...

Page 34: ...e and grip housing 6 15 6 23 Control cables Make sure that operation is smooth Lubricate if necessary 6 23 Wheels and tires Check for damage Check tire condition and tread depth Check air pressure Correct if necessary 6 15 6 17 Brake and shift pedals Make sure that operation is smooth Lubricate pedal pivoting points if necessary 6 24 Brake and clutch levers Make sure that operation is smooth Lubri...

Page 35: ...ION CHECKS 4 3 4 Sidestand switch Check operation of ignition circuit cut off system If system is not working correctly have Yamaha dealer check vehicle 3 16 ITEM CHECKS PAGE U2SSE0E0 book Page 3 Monday November 18 2013 3 20 PM ...

Page 36: ...starting even though the engine will crank when pushing the start switch an engine auto stop system The engine stops automatically if left idling for 20 minutes If the engine stops simply push the start switch to restart the engine EAU59690 Starting the engine In order for the ignition circuit cut off system to enable starting one of the following conditions must be met The transmission is in the ...

Page 37: ...n the engine is cold EAU16672 Shifting Shifting gears lets you control the amount of engine power available for starting off accelerating climbing hills etc The gear positions are shown in the il lustration TIP To shift the transmission into the neu tral position press the shift pedal down repeatedly until it reaches the end of its travel and then slightly raise it NOTICE ECA10261 Even with the tr...

Page 38: ...he fol lowing material carefully Since the engine is brand new do not put an excessive load on it for the first 1600 km 1000 mi The various parts in the engine wear and polish themselves to the correct operating clearances During this period prolonged full throt tle operation or any condition that might result in engine overheating must be avoided EAU17024 0 1000 km 0 600 mi Avoid prolonged operat...

Page 39: ... exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them and be burned Do not park on a slope or on soft ground otherwise the vehicle may overturn increasing the risk of a fuel leak and fire Do not park near grass or other flammable materials which might catch fire U2SSE0E0 book Page 4 Monday November 18 2013 3 20 PM ...

Page 40: ...erforming maintenance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine while ser vicing can lead to eye injury burns fire or carbon monoxide poisoning possibly leading to death See page 1 3 for more in formation about carbon monox ide WARNING EWA15461 Brake discs calipers dru...

Page 41: ...wner s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs How ever additional tools such as a torque wrench may be necessary to perform certain maintenance work correctly TIP If you do not have the tools or experi ence required for a particular job have a Yamaha dealer perform it for you 1 Owner s tool kit 1 U2SSE0E0 book Page 2 Monday November 18 20...

Page 42: ...quire special tools data and tech nical skills EAU46911 Periodic maintenance chart for the emission control system NO ITEM CHECK OR MAINTENANCE JOB ODOMETER READING ANNUAL CHECK 1000 km 600 mi 10000 km 6000 mi 20000 km 12000 mi 30000 km 18000 mi 40000 km 24000 mi 1 Fuel line Check fuel hoses for cracks or damage 2 Spark plugs Check condition Clean and regap Replace 3 Valves Check valve clearance A...

Page 43: ...fluid leakage Replace brake pads Whenever worn to the limit 4 Rear brake Check operation fluid level and vehicle for fluid leakage Replace brake pads Whenever worn to the limit 5 Brake hoses Check for cracks or damage Check for correct routing and clamping Replace Every 4 years 6 Brake fluid Replace Every 2 years 7 Wheels Check runout and for damage 8 Tires Check tread depth and for dam age Replac...

Page 44: ...s fasteners Make sure that all nuts bolts and screws are properly tightened 14 Brake lever pivot shaft Lubricate with silicone grease 15 Brake pedal pivot shaft Lubricate with lithium soap based grease 16 Clutch lever pivot shaft Lubricate with lithium soap based grease 17 Shift pedal pivot shaft Lubricate with lithium soap based grease 18 Sidestand Check operation Lubricate with lithium soap base...

Page 45: ...ridge Replace 25 Cooling system Check coolant level and vehicle for coolant leakage Change coolant Every 3 years 26 Front and rear brake switches Check operation 27 Moving parts and cables Lubricate 28 Throttle grip Check operation Check throttle grip free play and adjust if necessary Lubricate cable and grip housing 29 Lights signals and switches Check operation Adjust headlight beam NO ITEM CHEC...

Page 46: ... filter element needs to be replaced more frequently when riding in unusually wet or dusty areas Hydraulic brake service Regularly check and if necessary correct the brake fluid level Every two years replace the internal components of the brake master cylinders and calipers and change the brake fluid Replace the brake hoses every four years and if cracked or damaged U2SSE0E0 book Page 7 Monday Nov...

Page 47: ... fastener EAU42433 Checking the spark plugs The spark plugs are important engine components which are easy to check Since heat and deposits will cause any spark plug to slowly erode the spark plugs should be removed and checked in accordance with the periodic main tenance and lubrication chart In addi tion the condition of the spark plugs can reveal the condition of the engine To remove a spark pl...

Page 48: ...gnose such problems yourself In stead have a Yamaha dealer check the vehicle 3 Check each spark plug for elec trode erosion and excessive car bon or other deposits and replace it if necessary 4 Measure the spark plug gap with a wire thickness gauge and if nec essary adjust the gap to specifi cation To install a spark plug 1 Clean the surface of the spark plug gasket and its mating sur face and the...

Page 49: ...posi tion A slight tilt to the side can result in a false reading 2 Start the engine warm it up for several minutes and then turn it off 3 Wait a few minutes until the oil set tles and then check the oil level through the engine oil level check window located at the bottom left side of the crankcase TIP The engine oil should be between the minimum and maximum level marks 4 If the engine oil is bel...

Page 50: ...ter wrench TIP An oil filter wrench is available at a Yamaha dealer 6 Apply a thin coat of clean engine oil to the O ring of the new oil filter cartridge TIP Make sure that the O ring is properly seated 7 Install the new oil filter cartridge with an oil filter wrench and then tighten it to the specified torque with a torque wrench 1 Engine oil drain bolt 2 Gasket 1 2 1 Oil filter cartridge 2 Oil f...

Page 51: ...hen let it idle for several minutes while checking it for oil leakage If oil is leaking immediately turn the engine off and check for the cause TIP After the engine is started the engine oil level warning light should go off if the oil level is sufficient NOTICE ECA10402 If the oil level warning light flickers or remains on even if the oil level is correct immediately turn the engine off and have ...

Page 52: ...8 4 Remove the coolant reservoir cap add coolant to the maximum level mark and then install the reservoir cap WARNING Remove only the coolant reservoir cap Never attempt to remove the radiator cap when the engine is hot EWA15162 NOTICE If coolant is not available use distilled water or soft tap water instead Do not use hard water or salt water since it is harmful to the engine If water has been us...

Page 53: ...nance and lubrication chart Replace the air filter element more frequently if you are riding in un usually wet or dusty areas 1 Remove the air filter case cover by removing the bolts 2 Pull the air filter element out 3 Insert a new air filter element into the air filter case NOTICE Make sure that the air filter element is properly seated in the air filter case The engine should never be operated w...

Page 54: ... contact between the vehicle and the road Safety in all con ditions of riding depends on a relatively small area of road contact Therefore it is essential to maintain the tires in good condition at all times and replace them at the appropriate time with the speci fied tires Tire air pressure The tire air pressure should be checked and if necessary adjusted before each ride WARNING EWA10504 Operati...

Page 55: ...cking of the tread and sidewall rubber sometimes accompanied by carcass deformation is an evidence of ageing Old and aged tires shall be checked by tire specialists to ascertain their suitability for further use WARNING EWA10462 The front and rear tires should be of the same make and design other wise the handling characteristics of the vehicle may be different which could lead to an accident Afte...

Page 56: ...e the performance durabil ity and safe operation of your vehicle note the following points regarding the specified wheels The wheel rims should be checked for cracks bends warp age or other damage before each ride If any damage is found have a Yamaha dealer replace the wheel Do not attempt even the smallest repair to the wheel A de formed or cracked wheel must be replaced The wheel should be balan...

Page 57: ...d be obtained as described above skip steps 3 6 3 Fully turn the adjusting bolt in di rection a to loosen the clutch ca ble 4 Slide the rubber covers apart and then loosen the locknut 5 To increase the clutch lever free play turn the clutch lever free play adjusting nut in direction a To decrease the clutch lever free play turn the adjusting nut in di rection b 6 Tighten the locknut at the clutch ...

Page 58: ...loss of control and an acci dent EAU22274 Brake light switches The brake light which is activated by the brake pedal and brake lever should come on just before braking takes effect If necessary adjust the rear brake light switch as follows but the front brake light switch should be adjusted by a Yamaha dealer Turn the rear brake light switch adjust ing nut while holding the rear brake light switch...

Page 59: ...t the wear indicator grooves have almost disap peared have a Yamaha dealer replace the brake pads as a set EAU22501 Rear brake pads Check each rear brake pad for damage and measure the lining thickness If a brake pad is damaged or if the lining thickness is less than 0 8 mm 0 03 in have a Yamaha dealer replace the brake pads as a set EAU22582 Checking the brake fluid level Before riding check that...

Page 60: ...reaction Be careful that water does not enter the brake fluid reservoir when refilling Water will signifi cantly lower the boiling point of the fluid and may result in vapor lock NOTICE ECA17641 Brake fluid may damage painted surfaces or plastic parts Always clean up spilled fluid immediately As the brake pads wear it is normal for the brake fluid level to gradually go down A low brake fluid level...

Page 61: ...odic maintenance and lubri cation chart EAU38411 To check the drive belt slack 1 Place the vehicle on the side stand 2 Note the current position of the drive belt using the marks near the drive belt check hole TIP The marks near the drive belt check hole are 5 0 mm 0 2 in apart 3 Note the position of the drive belt with a force of 45 N 4 5 kgf 10 lbf applied to the belt with a belt ten sion gauge ...

Page 62: ... re place it WARNING Damage to the outer housing of cables may result in internal rusting and cause inter ference with cable movement Re place damaged cables as soon as possible to prevent unsafe condi tions EWA10712 EAU49921 Checking and lubricating the throttle grip and cable The operation of the throttle grip should be checked before each ride In addition the cable should be lubricat ed by a Ya...

Page 63: ...dal pivots should be lu bricated if necessary Brake pedal Shift pedal EAU23144 Checking and lubricating the brake and clutch levers The operation of the brake and clutch levers should be checked before each ride and the lever pivots should be lu bricated if necessary Brake lever Clutch lever Recommended lubricant Lithium soap based grease U2SSE0E0 book Page 24 Monday November 18 2013 3 20 PM ...

Page 64: ...it Otherwise the sidestand could contact the ground and distract the operator re sulting in a possible loss of control EAU23252 Lubricating the rear suspen sion The pivoting points of the rear suspen sion must be lubricated by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart Recommended lubricants Brake lever Silicone grease Clutch lever Lithium soap bas...

Page 65: ... the inner tubes for scratches damage and excessive oil leakage To check the operation 1 Place the vehicle on a level sur face and hold it in an upright posi tion WARNING To avoid injury securely support the vehicle so there is no danger of it falling over EWA10752 2 While applying the front brake push down hard on the handle bars several times to check if the front fork compresses and re bounds s...

Page 66: ...d injury securely support the vehicle so there is no danger of it falling over EWA10752 2 Hold the lower ends of the front fork legs and try to move them for ward and backward If any free play can be felt have a Yamaha dealer check or repair the steer ing EAU23292 Checking the wheel bearings The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance an...

Page 67: ...ep sparks flames cigarettes etc away from the battery and pro vide sufficient ventilation when charging it in an enclosed space KEEP THIS AND ALL BATTER IES OUT OF THE REACH OF CHILDREN NOTICE ECA10621 Never attempt to remove the battery cell seals as this would permanently damage the battery To charge the battery Have a Yamaha dealer charge the bat tery as soon as possible if it seems to have dis...

Page 68: ...ly con nected to the battery terminals NOTICE ECA16531 Always keep the battery charged Storing a discharged battery can cause permanent battery damage EAU50811 Replacing the fuses The main fuse the fuel injection sys tem fuse and the fuse box which con tains the fuses for the individual circuits are located under the seat See page 3 13 TIP To access the fuel injection system fuse remove the starte...

Page 69: ...ace it as follows NOTICE ECA10651 Take care not to damage the follow ing parts Headlight bulb Do not touch the glass part of the headlight bulb to keep it free from oil otherwise the transpar ency of the glass the luminosity of the bulb and the bulb life will be adversely affected Thor oughly clean off any dirt and fin gerprints on the headlight bulb using a cloth moistened with al cohol or thinne...

Page 70: ...cure it with the bulb holder 5 Install the bulb cover and then connect the coupler TIP When installing the headlight bulb cov er make sure the TOP mark faces upwards 6 Install the headlight unit by install ing the screws 7 Have a Yamaha dealer adjust the headlight beam if necessary 1 Do not touch the glass part of the bulb 1 Screw 1 1 Headlight bulb cover 2 Headlight coupler 1 Headlight bulb holde...

Page 71: ...e turn signal light lens by removing the screws 2 Remove the burnt out bulb by pushing it in and turning it coun terclockwise 3 Insert a new bulb into the socket push it in and then turn it clock wise until it stops 4 Install the lens by installing the screws NOTICE Do not over tighten the screws otherwise the lens may break ECA10682 1 Turn signal light lens 2 Screw 2 1 1 Turn signal light bulb 1 ...

Page 72: ...ight bulb burns out re place it as follows 1 Remove the headlight unit See page 6 30 2 Remove the auxiliary light bulb socket together with the bulb by pulling it out 3 Remove the burnt out bulb by pulling it out 4 Insert a new bulb into the socket 5 Install the socket together with the bulb by pushing it in 6 Install the headlight unit 1 Auxiliary light bulb socket 1 1 Auxiliary light bulb 1 U2SS...

Page 73: ... jack either under each side of the frame in front of the rear wheel or under each side of the swingarm EAU25872 Troubleshooting Although Yamaha motorcycles receive a thorough inspection before shipment from the factory trouble may occur during operation Any problem in the fuel compression or ignition systems for example can cause poor starting and loss of power The following troubleshooting chart...

Page 74: ...ODIC MAINTENANCE AND ADJUSTMENT 6 35 6 heaters or furnaces Gasoline or gasoline vapors can ignite or ex plode causing severe injury or prop erty damage U2SSE0E0 book Page 35 Monday November 18 2013 3 20 PM ...

Page 75: ...ave a Yamaha dealer check the vehicle Operate the electric starter 4 Compression There is compression There is no compression The engine does not start Have a Yamaha dealer check the vehicle Have a Yamaha dealer check the vehicle The engine does not start Check the compression Operate the electric starter 2 Battery The engine turns over quickly The engine turns over slowly The engine does not star...

Page 76: ...d press down on the cap while turning it counterclockwise and then remove the cap TIP If coolant is not available tap water can be temporarily used instead provided that it is changed to the recommended cool ant as soon as possible Wait until the engine has cooled Check the coolant level in the reservoir and radiator The coolant level is OK The coolant level is low Check the cooling system for lea...

Page 77: ...er outlets with plastic bags after the engine has cooled down 2 Make sure that all caps and cov ers as well as all electrical cou plers and connectors including the spark plug caps are tightly in stalled 3 Remove extremely stubborn dirt like oil burnt onto the crankcase with a degreasing agent and a brush but never apply such prod ucts onto seals gaskets the drive belt and wheel axles Always rinse...

Page 78: ...dirt with warm water a mild detergent and a soft clean sponge and then rinse thoroughly with clean water Use a toothbrush or bottlebrush for hard to reach areas Stubborn dirt and insects will come off more easily if the area is covered with a wet cloth for a few minutes before cleaning After riding in the rain near the sea or on salt sprayed roads Since sea salt or salt sprayed on roads during win...

Page 79: ... wipe off any excess Never apply oil or wax to the drive belt Never apply oil or wax to any rubber and plastic parts but treat them with a suitable care product Avoid using abrasive polishing compounds as they will wear away the paint TIP Consult a Yamaha dealer for ad vice on what products to use Washing rainy weather or humid climates can cause the headlight lens to fog Turning the headlight on ...

Page 80: ... engine over EWA10952 e Remove the spark plug caps from the spark plugs and then install the spark plugs and the spark plug caps 4 Lubricate all control cables and the pivoting points of all levers and pedals as well as of the side stand centerstand 5 Check and if necessary correct the tire air pressure and then lift the motorcycle so that both of its wheels are off the ground Alterna tively turn ...

Page 81: ...cartridge replacement 3 40 L 3 59 US qt 2 99 Imp qt Cooling system Coolant reservoir capacity up to the maximum level mark 0 45 L 0 48 US qt 0 40 Imp qt Radiator capacity including all routes 2 10 L 2 22 US qt 1 85 Imp qt Air filter Air filter element Oil coated paper element Fuel Recommended fuel Regular unleaded gasoline Gasohol E10 acceptable Fuel tank capacity 15 0 L 3 96 US gal 3 30 Imp gal F...

Page 82: ... psi Rear 280 kPa 2 80 kgf cm 41 psi Front wheel Wheel type Cast wheel Rim size 21M C x MT3 50 Rear wheel Wheel type Cast wheel Rim size 18M C x MT7 50 Front brake Type Single disc brake Operation Right hand operation Specified brake fluid DOT 4 Rear brake Type Single disc brake Operation Right foot operation Specified brake fluid DOT 4 Front suspension Type Telescopic fork Spring shock absorber t...

Page 83: ...m indicator light LED Oil level warning light LED Turn signal indicator light LED Fuel level warning light LED Coolant temperature warning light LED Engine trouble warning light LED Fuses Main fuse 50 0 A Headlight fuse 20 0 A Signaling system fuse 10 0 A Ignition fuse 15 0 A Parking lighting fuse 10 0 A Radiator fan fuse 20 0 A Fuel injection system fuse 10 0 A Backup fuse 10 0 A U2SSE0E0 book Pa...

Page 84: ...L NUMBER MODEL LABEL INFORMATION EAU26401 Vehicle identification number The vehicle identification number is stamped into the steering head pipe Record this number in the space pro vided TIP The vehicle identification number is used to identify your motorcycle and may be used to register your motorcy cle with the licensing authority in your area EAU26441 Engine serial number The engine serial numb...

Page 85: ...is affixed to the frame under the seat See page 3 13 Re cord the information on this label in the space provided This information will be needed when ordering spare parts from a Yamaha dealer U2SSE0E0 book Page 2 Monday November 18 2013 3 20 PM ...

Page 86: ...r 3 14 High beam indicator light 3 2 Horn switch 3 8 I Identification numbers 9 1 Ignition circuit cut off system 3 16 Indicator lights and warning lights 3 2 L License plate light 6 33 M Main switch steering lock 3 1 Maintenance and lubrication periodic 6 4 Maintenance emission control system 6 3 Matte color caution 7 1 Model label 9 1 Multi function meter unit 3 4 N Neutral indicator light 3 2 O...

Page 87: ...INDEX 10 2 10 Turn signal switch 3 7 V Valve clearance 6 15 Vehicle identification number 9 1 W Wheel bearings checking 6 27 Wheels 6 17 U2SSE0E0 book Page 2 Monday November 18 2013 3 20 PM ...

Page 88: ...A5 yoko_Blank fm Page 1 Thursday December 8 2011 2 18 PM ...

Page 89: ...A5 yoko_Blank fm Page 1 Thursday December 8 2011 2 18 PM ...

Page 90: ...DIC183 PRINTED ON RECYCLED PAPER Original instructions PRINTED IN JAPAN 2013 12 0 3 1 CR E ...

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