Yamaha XS650 Series, Shop Manual

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I. Electric starter unit removal
Remove the gear train cover, and idle gear
1 and 2.
1.
2.
3.
4.
Push rod
Push rod
Push
5. Hold the clutch unit with the holding tool
(special tool), and unscrew the clutch boss
lock nut.
1. Kick axle 4. Kick gear 7. Spacer 10. Washer
2. Holder 5.
8. Kickspring 11. Circlip
3. Clip 6. Shim 9. Spring
2. Remove the four mounting bolts and
H. Kick axle and change shaft removal
motor.
1. Slip the bent sprin g off and pull the kick
3. Remove the panhead screw (10), gear 2
axle assembly out.
(6). shaft 2 (5), and gear 1 (4).
2. Remove circlip from left side of change
4. Remove the circlip (11), and gear as-
shaft and pull the shaft out.
sembly (7) (8) (9).
5. Starter gears illustration
2. 1. Absorber
1 6. 7. Gear Starter 3 wheel
3.
2
3
9. Gear 4
4. Gear 1 10. screw
5. Shaft 2 Circlip
6. Gear 2
J. Oil pump removal
K.Crankcase disassembly
1. Remove the tachometer drive gear, oil 1. Loosen all case securing bolts and nuts
pump driven gear, and key.
l/4 turn at a time to avoid case warpage,
2. Remove the three Phillips screws.
and remove them.
3. Remove the pump unit.
2. Use a soft rubber hammer to carefully
separate the crankcases.
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