CLUTCH
5-34
Out of specification
→
Replace the friction
plate.
NOTE:
Measure the friction plate at four places.
EAS25110
CHECKING THE CLUTCH PLATES
The following procedure applies to all of the
clutch plates.
1. Check:
●
Clutch plate
Damage
→
Replace the clutch plate.
2. Measure:
●
Clutch plate warpage
(with a surface plate and thickness gauge
“1”)
Out of specification
→
Replace the clutch
plate.
EAS25140
CHECKING THE CLUTCH SPRINGS
The following procedure applies to all of the
clutch springs.
1. Check:
●
Clutch spring
Damage
→
Replace the clutch spring.
2. Measure:
●
Clutch spring free length “a”
Out of specification
→
Replace the clutch
spring.
EAS25150
CHECKING THE CLUTCH HOUSING
1. Check:
●
Clutch housing dogs “1”
Damage/pitting/wear
→
Deburr the clutch
housing dogs or replace the clutch housing.
NOTE:
Pitting on the clutch housing dogs will cause er-
ratic clutch operation.
EAS25160
CHECKING THE CLUTCH BOSS
1. Check:
●
Clutch boss splines
Damage/pitting/wear
→
Replace the clutch
boss.
NOTE:
Pitting on the clutch boss splines will cause er-
ratic clutch operation.
Friction plate thickness
2.70
–
2.90 mm (0.106
–
0.114 in)
Wear limit
2.60 mm (0.1024 in)
Warpage limit
0.20 mm (0.0079 in)
1
Clutch spring free length
40.10 mm (1.58 in)
Minimum length
38.10 mm (1.50 in)
a
Summary of Contents for XG250
Page 1: ...SERVICE MANUAL XG250 4D6 28197 E0 ...
Page 39: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 23 LUBRICATION DIAGRAMS ...
Page 41: ...CABLE ROUTING 2 25 CABLE ROUTING ...
Page 43: ...CABLE ROUTING 2 27 ...
Page 45: ...CABLE ROUTING 2 29 ...
Page 47: ...CABLE ROUTING 2 31 ...
Page 49: ...CABLE ROUTING 2 33 ...
Page 217: ...CARBURETOR 6 8 ...
Page 218: ...AIR INDUCTION SYSTEM 6 9 EAS27040 AIR INDUCTION SYSTEM ...
Page 222: ...AIR INDUCTION SYSTEM 6 13 ...
Page 237: ...CHARGING SYSTEM 7 14 ...
Page 241: ...LIGHTING SYSTEM 7 18 ...
Page 247: ...SIGNALING SYSTEM 7 24 ...
Page 251: ...CARBURETOR HEATING SYSTEM 7 28 ...
Page 252: ...ELECTRICAL COMPONENTS 7 29 EAS27970 ELECTRICAL COMPONENTS 1 2 3 4 5 6 8 7 9 ...