CABLE ROUTING
2-30
1. Grommet
2. Side
cover
3. Side cover frame stay
4. Air induction system hose (air filter—air
cut-off valve)
5. Breather
hose
6. Sidestand switch lead
7. Neutral switch lead
8. Pickup coil rotor lead
9. Frame
guide
10. Speedometer cable
11. Front brake hose
12. Cross tube
13. Main stand bracket
14. Cableguide (carburetor drain hose)
15. Frame (muffler bracket)
16. Grab bar (stay)
17. Main switch assembly
18. Main switch lead
19. Stay
20. Newtral switch lead
A. Route the clutch cable to the outside of
the lead.
B. Clamp the handlebar switch left lead,
clutch switch lead, front left turn signal
light lead, main switch lead at the place
around the frame gusset rear end. Cut
the end of the clamp with facing it to the
tool box cover installing grommet.
C. Fasten the starter cable with a clamp.
Cut off the end of the clamp and face it
downward.
D. Pass the starter cable through the
U-shaped side cover frame stay, and the
outside of the air induction system hose
and breather hose.
E. Fasten the ignition coil lead, pickup coil
rotor coupler, sidestand switch lead and
neutral switch lead with a clamp. Face
the open side upward.
F. Fasten the side stand switch lead with a
clamp.
G. Fasten the neutral switch lead with a
clamp. Face the open side backward.
H. Fasten the pickup coil rotor lead with a
clamp. Face the open side downward.
I. Place the cover on the wireharness
frame bracket.
J. Route the clutch cable to upper side of
the breather hose.
K. Route the horn lead to the inside of the
clutch cable.
L. install the connectors and face their
heads inside to the body.
M. Fasten the left handlebar switch lead,
clutch switch lead, front left turn signal
light lead and main switch lead with a
clamp. Face the open side downward.
N. Fasten the front brake hose and speed-
ometer cable with a cable guide.
O. Fit the projection of the cable guide to the
hole of the front fork.
P. Pass the front brake hose and speedom-
eter cable through the cable guide. Pos-
sible to use synthetic detergent or water
as lubricant during assembling the front
brake hose.
Q. Clamp the front brake hose and speed-
ometer cable. Clamp at the place cover-
ing the white painting part of the front
brake hose.
R. Insert the protector into the threaded part
after fastening the screw.
S. Store the ignition coil lead, pickup coil
lead, sidestand switch lead, neutral
switch lead in the cover.
T. Fasten the left and right turn signal light
leads and the tail/brake light lead with a
clamp. Pass through into the hole at the
front side of the muffler bracket and then
cut off the end of the clamp facing it
upward.
U. Fasten the turn signal light left and right
leads and the tail/brake light lead with a
clamp. Pass the clamp through the hole
of the grab bar and cut the end facing it
out side.
V. Fasten the turn signal light left and right
leads and the tail/brake light lead with a
clamp. Cut off the end of the clamp facing
it downward.
W. Pass the carburetor drain hose to the
backside of the cross tube and the inside
of the main stand frame bracket.
X. Clamp it at the hollow of the stay.
Y. After clamping, cut off the end facing it
forward.
Z. Clamp the air induction system hose,
carburetor drain hose and battery nega-
tive lead and then, face the end back-
ward.
AA. Clamp the air induction system hose,
carburetor drain hose, the neutral switch
lead.
Summary of Contents for XG250
Page 1: ...SERVICE MANUAL XG250 4D6 28197 E0 ...
Page 39: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 23 LUBRICATION DIAGRAMS ...
Page 41: ...CABLE ROUTING 2 25 CABLE ROUTING ...
Page 43: ...CABLE ROUTING 2 27 ...
Page 45: ...CABLE ROUTING 2 29 ...
Page 47: ...CABLE ROUTING 2 31 ...
Page 49: ...CABLE ROUTING 2 33 ...
Page 217: ...CARBURETOR 6 8 ...
Page 218: ...AIR INDUCTION SYSTEM 6 9 EAS27040 AIR INDUCTION SYSTEM ...
Page 222: ...AIR INDUCTION SYSTEM 6 13 ...
Page 237: ...CHARGING SYSTEM 7 14 ...
Page 241: ...LIGHTING SYSTEM 7 18 ...
Page 247: ...SIGNALING SYSTEM 7 24 ...
Page 251: ...CARBURETOR HEATING SYSTEM 7 28 ...
Page 252: ...ELECTRICAL COMPONENTS 7 29 EAS27970 ELECTRICAL COMPONENTS 1 2 3 4 5 6 8 7 9 ...