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Yamaha WOLVERINE R MAX 2021, Manual

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Yamaha WOLVERINE R MAX 2021 Manual Download Page 8

Hood................................................... 9-10
Engine oil and oil filter ........................ 9-11
Why Yamalube ................................... 9-20
Transmission oil ................................. 9-21
Continuously Variable Transmission 

(CVT) ................................................. 9-24

Final gear oil ....................................... 9-25
Differential gear oil ............................. 9-27
Coolant ............................................... 9-29
Axle boots .......................................... 9-31
Checking the spark plugs .................. 9-32
Air filter maintenance.......................... 9-33
Air filter check hoses .......................... 9-37
V-belt case drain plug ........................ 9-38
Cleaning the spark arrester ................ 9-38
Valve clearance .................................. 9-40
Brakes ................................................ 9-40
Checking the front and rear brake 

pads.................................................. 9-40

Checking the parking brake pads ...... 9-41
Checking the brake fluid level ............ 9-41
Brake fluid replacement ..................... 9-42
Checking the brake pedal .................. 9-43

Checking the accelerator pedal..........9-43
Parking brake lever free play 

adjustment ........................................9-44

Brake light switch adjustment ............9-44
Cable inspection and lubrication ........9-45
Pedal lubrication .................................9-46
Checking the stabilizer bushes...........9-46
Rear knuckle upper and lower pivot 

lubrication (left and right) ..................9-46

Steering shaft lubrication....................9-47
Wheel removal ....................................9-47
Tire replacement.................................9-48
Wheel installation................................9-49
Battery ................................................9-49
Jump-starting .....................................9-52
Fuse replacement ...............................9-54
Headlights...........................................9-56
Headlight beam adjustment ...............9-56
Auxiliary lights.....................................9-57
Brake/tail light.....................................9-58
Interior lights .......................................9-58
Troubleshooting..................................9-58
Troubleshooting charts.......................9-60

UB4M11E0.book  Page 3  Tuesday, August 4, 2020  1:04 PM

Summary of Contents for WOLVERINE R MAX 2021

Page 1: ...THIS MANUAL CAREFULLY It contains important safety information NOTICE The removal or modification of evaporative emission related parts on this OHRV is illegal Violators may be subject to civil and o...

Page 2: ...reproductive harm To minimize exposure avoid breathing exhaust do not idle the engine except as necessary service your vehicle in a well ventilated area and wear gloves or wash your hands frequently w...

Page 3: ...s basic maintenance and inspection procedures If you have any ques tions regarding the operation or maintenance of your vehicle please consult a Yamaha dealer WARNING EWB04330 Read this manual careful...

Page 4: ...afety alert symbol It is used to alert you to poten tial personal injury hazards Obey all safety messages that fol low this symbol to avoid possible injury or death A WARNING indicates a hazardous sit...

Page 5: ...e before choosing where to operate this vehicle It is illegal to operate this vehicle on public lands where vehicles its size are prohibited This vehicle complies with all state off highway noise leve...

Page 6: ...switch 5 16 Winch switch 5 16 On Command drive knob 2WD 4WD DIFF LOCK 5 17 D mode knob SPORT TRAIL CRAWL 5 18 Suspension mode switch 5 19 Accelerator pedal 5 19 Brake pedal 5 20 Parking brake lever 5...

Page 7: ...gear 6 6 Accelerator pedal 6 6 Seat belts 6 6 Passenger handhold 6 7 Steering 6 7 Fittings and fasteners 6 7 Instruments lights and switches 6 7 Control cables 6 7 Tires 6 7 OPERATION 7 1 Engine brea...

Page 8: ...ake fluid replacement 9 42 Checking the brake pedal 9 43 Checking the accelerator pedal 9 43 Parking brake lever free play adjustment 9 44 Brake light switch adjustment 9 44 Cable inspection and lubri...

Page 9: ...rol Information label 12 1 Emission Regulation California 12 1 Vehicle data recording 12 1 NOISE REGULATION 12 3 MAINTENANCE RECORD 12 4 YAMAHA MOTOR CORPORATION U S A 2020 AND LATER MODEL SIDE BY SID...

Page 10: ...ICLE IDENTIFICATION NUMBER MODEL LABEL INFORMATION KEY IDENTIFICATION NUMBER EBU32800 Vehicle identification number The vehicle identification number is stamped into the frame The vehicle identificati...

Page 11: ...EBU32790 Key identification number The key identification number is stamped on the key as shown in the following illustration This number can be used for ordering a new key 1 Model label 1 1 1 1 Mode...

Page 12: ...1 3 1 1 Key identification number 1 UB4M11E0 book Page 3 Tuesday August 4 2020 1 04 PM...

Page 13: ...2 1 2 EBU31130 LOCATION OF THE WARNING AND SPECIFICATION LABELS 2 3 2 4 5 4 4 4 6 6 7 6 7 8 9 8 9 10 10 10 11 11 11 12 12 13 13 12 13 1 1 UB4M11E0 book Page 1 Tuesday August 4 2020 1 04 PM...

Page 14: ...2 2 2 17 18 16 15 14 17 UB4M11E0 book Page 2 Tuesday August 4 2020 1 04 PM...

Page 15: ...ontain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is available...

Page 16: ...stability Do not exceed the maximum load ratings for the cargo bed trailer tongue or vehicle Secure cargo so that it will not shift a loose load could change handling unexpectedly or be thrown forward...

Page 17: ...r open B4M F2259 00 YAMAHA MOTOR CORPORATION U S A 6555 Katella Avenue Cypress California 90630 5101 U S A B4M F4164 00 The original equipment overhead structure on this vehicle meets US OSHA and ISO...

Page 18: ...40 kg maximum including vehicle weight of operator passengers accessories cargo and if applicable trailer tongue weight OPERATING TIRE PRESSURE With tires cold set as follows VEHICLE LOAD of 441 lbs 2...

Page 19: ...other accidents Secure load to prevent it from shifting Never load more than 620 N 63 kgf 141 lbf tongue weight on towing bracket Do not tow more than 8888 N 907 kgf 2000 lbf rolling weight trailer p...

Page 20: ...exceed seating capacity 1 passenger Read Owner s Manual Read Tips Guide for the Recreational Off Highway Vehicle Driver Follow All Instruction and Warnings Rollovers have caused severe injuries and d...

Page 21: ...oll reduce your risk to injury Keep a firm grip on the handhold and brace yourself Do not put any part of your body outside of the vehicle for any reason Do not hold the cage and door B4J F156E 00 WAR...

Page 22: ...so use these two chapters and the labels on the vehicle to instruct new op erators and passengers Do not allow anyone else to operate your vehicle or ride as a passenger if you are unsure that he she...

Page 23: ...properly Both driver and passenger must be able to put both feet flat on the floorboard while seated upright with their backs against the backrests Passenger must be able to reach and hold the passeng...

Page 24: ...cargo bed load limit Refer to label next to hitch for tongue weight and trailer load limits Keep weight in the cargo bed centered side to side and as low and as far forward as possible Secure cargo s...

Page 25: ...urning the steering wheel too far or too fast can result in a rollover Avoid sideways sliding skidding or fishtailing rear wheel sliding and never do donuts Slow down before entering a turn and avoid...

Page 26: ...vel Do not operate the vehicle in fast flowing water or water deeper than 42 cm 17 in If you must cross shallow slow moving water choose your path carefully to avoid sharp drop offs large rocks or sli...

Page 27: ...carbon monoxide poisoning leave the area immediately get fresh air and SEEK MED ICAL TREATMENT Do not run engine indoors Even if you try to ventilate engine exhaust with fans or open win dows and door...

Page 28: ...cessories or modifications are not suitable because of potential safety hazards to you or others Installing aftermarket products or having other mod ifications performed to your Wolverine RMAX2 that c...

Page 29: ...2 3 4 6 5 8 9 7 10 11 1 Winch 2 Fuses 3 Battery 4 Air filters 5 Seat belt 6 Shoulder bolster 7 Door 8 Engine oil tank 9 Coolant reservoir 10 Brake fluid reservoir 11 Front shock absorber assembly UB4...

Page 30: ...2 3 6 6 6 7 8 5 4 1 Brake tail light 2 Cargo bed 3 Seat belt 4 Fuel tank cap 5 Transmission oil dipstick 6 Oil filter cartridge 7 Rear shock absorber assembly 8 Spark arrester UB4M11E0 book Page 2 Tu...

Page 31: ...2 Steering wheel 3 Multi function meter unit 4 Main switch 5 D mode knob 6 Suspension mode switch 7 Winch switch 8 Auxiliary DC jack 9 Storage compartment 10 Passenger handhold 11 Glove compartment 12...

Page 32: ...s and the multi function meter can be confirmed at this time EBU31241 Off position All electrical circuits are switched off The key can be removed EBU31251 Start position The electric starter is engag...

Page 33: ...on EBU39330 Parking brake indicator light This indicator light comes on when the park ing brake is applied 1 Differential gear lock indicator light 2 Low range indicator light 3 High range indicator l...

Page 34: ...rn off When 4WD is selected is displayed And when 4WD with differential lock is selected is dis played TIP See pages 5 17 and 7 6 for more informa tion on selecting the drive mode Due to the synchroni...

Page 35: ...and allow it to cool See page 9 61 TIP When the coolant temperature is too cold engine power is restricted After the coolant temperature warning light goes off release the accelerator pedal and then t...

Page 36: ...a dealer check the vehicle EBU39381 Electric Power Steering warning light This warning light comes on when the key is turned to on and then goes off once the engine is started If the warning light re...

Page 37: ...ing light remains on have a Yamaha dealer check the vehicle EBU39660 Helmet reminder light The reminder light comes on and stays on while the key is turned to on to remind the occupants to always wear...

Page 38: ...set to MPH or km h This also changes the odometer and tripmeter units between miles and kilometers To change the display be tween MPH and km h turn the key to off then while holding the SELECT button...

Page 39: ...reset at the last maintenance Push the SELECT button to switch between the odometer ODO the tripmeters TRIP A and TRIP B and the service tripmeter in the following order ODO TRIP A TRIP B ODO To reset...

Page 40: ...nd the coolant temperature display in the following or der CLOCK HOUR VOLT CLOCK To set the clock 1 Set the display to the clock 2 Push both the SELECT button and RESET button until the hour digits st...

Page 41: ...e faulty If this occurs have a Yamaha dealer check or repair the vehicle Coolant temperature display When the coolant is in normal operating tem perature range the temperature is displayed When the co...

Page 42: ...t icon This indicator comes on when the speed lim iter is turned on See page 5 14 Fuel gauge The fuel gauge indicates the amount of fuel in the fuel tank The display segments of the fuel gauge disappe...

Page 43: ...modes and how to select them see page 5 18 TIP When the Speed Management System switch page 5 14 is set to the on position the D mode function is deactivated and the D mode indicator disappears Suspe...

Page 44: ...m the selected brightness level and exit the brightness control mode Error code display This model is equipped with a self diagnostic device for various electrical circuits If a problem is detected in...

Page 45: ...ipped with a Speed Man agement System When the Speed Manage ment System switch is set to the position the vehicle s top speed is limited to approximately 40 km h 25 mph WARNING This system works via t...

Page 46: ...he speed management icon comes on See page 5 11 TIP The main switch must be turned to off and then back to on before Speed Management System changes are recog nized by the vehicle WARNING EWB04210 Bef...

Page 47: ...turned off for an extended period of time The battery may discharge to the point that the electric starter will not have enough power to crank the engine If this should happen remove the battery and...

Page 48: ...ied to the rear wheels only 4WD four wheel drive Power is sup plied to the front and rear wheels DIFF LOCK four wheel drive with the differential gear locked Power is supplied to the front and rear wh...

Page 49: ...Mode TRAIL Mode TRAIL offers smooth acceleration linear engine response and strong engine braking This mode is suitable for driving on tight trails or general driving Mode SPORT Mode SPORT offers str...

Page 50: ...force and thereby harden the damping push the suspension mode switch to FIRM To decrease the damping force and thereby soften the damping push the suspension mode switch to COMFORT EBU31413 Accelerato...

Page 51: ...atically reduced TIP When the brake pedal is pressed and then the accelerator pedal is pressed the brake over ride system will not engage EBU35642 Parking brake lever Setting the parking brake lever w...

Page 52: ...s model s transmission includes a V belt which provides the luxury of an automatic transmission The V belt wears out naturally the more you drive However it will wear out more quickly from hard drivin...

Page 53: ...el tank cap Remove the fuel tank cap when refueling To open turn counterclockwise When finished refueling install the fuel tank cap by screwing it down clockwise EBU37390 Doors The door handle is loca...

Page 54: ...n the rear of the seat cushion under the seat frame and then insert the projection on the front of the cushion into the grommet while pushing the cushion downward Make sure the seat is properly secure...

Page 55: ...eat may sud denly change position which may lead to an accident EWB03990 To adjust the driver seat position pull the driver seat position adjusting lever upward and move the seat to the desired positi...

Page 56: ...change posi tion which may lead to an accident EWB04000 To adjust the steering wheel position pull the steering wheel position adjusting lever and move the steering wheel to the desired posi tion TIP...

Page 57: ...d a buzzer will sound If the vehicle is driven without the driver seat belt fastened engine power will be lim ited EBU31503 Glove compartment Store lightweight or frequently used items such as your dr...

Page 58: ...ring any documents in the storage compartments be sure to wrap them in a plastic bag so that they will not get wet When washing the vehicle be careful not to let any water enter the storage compartmen...

Page 59: ...s may spill and the glass contain ers may be thrown about and break and possibly injure people in the vehicle dur ing sudden braking or an accident Do not place any other items than seal able plastic...

Page 60: ...ed the specified maximum load limits Heavier cargo could cause loss of control because of improper weight balance There are four cargo hooks in the cargo bed 1 Cup holder 1 1 1 1 Cargo hook 1 Cargo ho...

Page 61: ...Pull the latch and then lower the tailgate To close Lift the tailgate to the original position and then push the tailgate to securely lock it in place Lifting and lowering the cargo bed To lift Pull...

Page 62: ...page 5 19 for more information on selecting the suspension mode WARNING EWB00401 Always adjust the shock absorber assem blies on the left and right side to the same setting Uneven adjustment can caus...

Page 63: ...lower the spring preload 1 Locknut 2 Spring preload adjusting nut 3 Special wrench 1 1 1 2 2 3 3 b b a a b a Front spring preload setting Minimum soft Distance A 429 7 mm 16 92 in Standard Distance A...

Page 64: ...th or attempt to open the cylinder assemblies Do not subject the shock absorber as semblies to an open flame or other high heat source This may cause the unit to explode due to excessive gas pressure...

Page 65: ...nch un less all bystanders are a safe distance away Use hook strap to keep hands away from fairlead when winding the winch rope NOTICE ECBM0051 Prolonged winching can overheat the winch motor and can...

Page 66: ...a 2 5 cm receiver for a stan dard trailer hitch Trailer towing equipment can be obtained at a Yamaha dealer See page 7 8 for loading information EBU39910 Auxiliary DC jacks 1 Trailer hitch bracket 2...

Page 67: ...Turn off the accessory before plugging in to unplugging from the jack When the auxiliary DC jack is not being used cover it with the cap NOTICE ECB02251 Do not use accessories requiring more than the...

Page 68: ...your hands off the steering wheel while driving Always con centrate on driving by keeping your eyes and mind on the road EBU39880 Yamaha Adventure Pro powered by Magellan This vehicle is equipped wit...

Page 69: ...ccident or equipment damage Do not operate the vehicle if you find any problem If a problem can not be corrected by the procedures provided in this manual have the vehicle inspected by a Yamaha dealer...

Page 70: ...handhold Check for stability and proper fastening 6 7 8 7 Steering Check for proper operation 6 7 Fittings and fasteners Check all fittings and fasteners 6 7 Instruments lights and switches Check for...

Page 71: ...rake fluid leakage Check to see if any brake fluid is leaking out of the pipe joints or the brake fluid reservoir Apply the brakes firmly for one minute If there is any leakage have the vehicle inspec...

Page 72: ...mediately 4 Be sure the fuel tank cap is closed se curely WARNING EWB02532 Gasoline is poisonous and can cause inju ry or death Handle gasoline with care Never siphon gasoline by mouth If you should s...

Page 73: ...th the cap tightened before driving the vehicle Always place a portable fuel container on the ground before filling it Before removing the container cap touch the container with the fuel dispenser noz...

Page 74: ...ack to the idle position when released Also check the accelerator pedal for excessive free play If the accelerator pedal is not in correct work ing order have the vehicle inspected before starting off...

Page 75: ...noises or a rough feeling Have a Yamaha dealer repair as necessary for proper operation EBU31832 Fittings and fasteners Always check the tightness of chassis fittings and fasteners before starting of...

Page 76: ...re pressure should be the same on both sides and must be adjust ed according to vehicle loading conditions Set the tire pressure as specified below WARNING Operation of this vehicle with improper tire...

Page 77: ...0 psi Front Minimum 90 0 kPa 0 900 kgf cm 13 0 psi Rear Minimum 90 0 kPa 0 900 kgf cm 13 0 psi VEHICLE LOAD of 200 0 570 0 kg 441 1256 lb FRONT Recommended 100 0 kPa 1 000 kgf cm 14 0 psi REAR Recomm...

Page 78: ...parts in the engine wear and polish them selves to achieve the correct operating clear ances During this period prolonged full throttle op eration or any condition that might result in excessive engin...

Page 79: ...started in any gear if the brake pedal is applied However it is recommended to shift into neutral before starting the engine 5 With your foot off the accelerator pedal start the engine by turning the...

Page 80: ...ur Improper gear selection may shorten the life of V belt Shifting neutral to high and high to low 1 Stop the vehicle and take your foot off the accelerator pedal 2 Apply the brake pedal then shift by...

Page 81: ...ke your foot off the ac celerator pedal and check behind you 2 Apply the brake pedal 3 Shift from neutral to reverse by moving the drive select lever along the shift gui de When in reverse the reverse...

Page 82: ...eople or obstacles and then release the brake pedal 6 Press the accelerator pedal gradually and continue to watch to the rear while back ing 1 Drive select lever 2 L Low range 3 H High range 4 N Neutr...

Page 83: ...elected drive mode The drive train icon and the differential gear lock indicator light come on as follows Knob position Indication Drive mode 2WD two wheel drive Power is supplied to the rear wheels 4...

Page 84: ...and forth will help the differential gear lock to engage or disengage Driving with the differential gear not properly engaged or disengaged e g when the differential gear lock indicator light and the...

Page 85: ...er hitch drawbar designed for use with a 2 5 cm receiver See page 5 35 WARNING EWB04260 Improper loading or towing can increase the risk of loss of control an overturn or other accident Keep weight in...

Page 86: ...u are carrying heavier loads or when towing a trailer WARNING EWB03320 Carrying loads or towing a trailer can in crease the risk of loss of control an over turn or other accident To reduce the risk of...

Page 87: ...that product and only attach to the hitch or hitch bracket of the Wolverine RMAX2 WARNING Improperly pulling can cause serious injury or death Never exceed the pulling load limit of the Wolverine RMAX...

Page 88: ...YOUR VEHICLE This off road vehicle will handle and maneu ver differently from cars ATVs go carts golf cars and grounds keeping vehicles The Wolverine RMAX2 has higher ground clear ance and other featu...

Page 89: ...t be able to place both feet flat on the floorboard while seated upright with his her back against the backrest Do not drive after using drugs or alcohol Remove the ignition key when the vehicle is no...

Page 90: ...rry any other passengers Do not car ry passengers in the cargo bed Do not allow someone to ride as a passen ger who has been using drugs or alcohol Do not allow children who need child safety seats or...

Page 91: ...t protect occupants in all rollovers or accidents Body parts outside of vehicle can be struck by passing objects or crushed during vehicle rollover Do not put your hands or feet outside of the vehicle...

Page 92: ...peration You may also fall completely out or be partial ly ejected from the vehicle which may lead to being crushed between the ground and the vehicle Wearing the seat belt helps you re main in the ve...

Page 93: ...plate into the buckle until it clicks Pull up on the latch plate to make sure it is secure 4 Put the lap portion of the belt low on your hips Pull up on the shoulder part so the belt is snug across yo...

Page 94: ...ut to stop the vehicle from tipping over or for any other reason in a rollover The doors may also re duce intrusion of objects into the occupant area Make sure the door is securely latched before oper...

Page 95: ...the handhold position push the le ver and slide the handhold to the desired po sition Make sure that the handhold is properly secured before starting off Seat and shoulder bolsters The seats and shou...

Page 96: ...alms on the out side of the steering wheel Similar to other off road vehicles if the Wolverine RMAX2 hits a deep rut or large obstacle the steering wheel could briefly jerk in one direction or back an...

Page 97: ...lowing to reduce risk of injury in an accident Approved motorcycle helmet that fits prop erly CORRECT GRIP EXAMPLE INCORRECT GRIP EXAMPLE 1 Approved motorcycle helmet 2 Eye protection 3 Long sleeved...

Page 98: ...such as a face shield or goggles may reduce the risk of foreign material getting in your eyes and help prevent loss of vision Practice for new Yamaha Wolverine RMAX2 users You should become familiar w...

Page 99: ...t the engine Turning Use care in turns turning the steering wheel too far or too fast can result in loss of control or a rollover Slow down before entering turns When making tight turns from a stand s...

Page 100: ...age to the engine or drive train may occur Then release the parking brake ECB02160 Press the accelerator pedal slowly and smoothly The centrifugal clutch will engage and the vehicle will begin to acce...

Page 101: ...vehicle movement can cause seri ous injury or death and it may be dangerous to try to stop the vehicle Parking on a flat area When parking on a flat area stop the engine and shift the drive select le...

Page 102: ...or holes without enough time to react To avoid loss of control or rollover always be alert to changing surfaces or terrain when operating the vehicle Your Yamaha Wolverine RMAX2 has higher ground clea...

Page 103: ...increases your risk of roll over Practice first on gentle slopes before at tempting steeper hills Always check the terrain carefully before attempting any hill To climb a hill you need traction moment...

Page 104: ...the brakes which could cause the vehicle to slide If you are sliding or skidding try to steer in the direction the vehicle is sliding to regain con trol For example if you feel the back of the vehicl...

Page 105: ...or other injuries use care when crossing through water Wet brakes may have reduced effectiveness After leaving the water test the brakes If nec essary apply the brakes several times to let friction dr...

Page 106: ...ration and remain hot after the engine has stopped To reduce the risk of fire during operation or after leaving the vehicle do not let brush grass and other materials collect under the vehicle near th...

Page 107: ...tion about your ability to maneuver safely over the obstacle you should turn around if the ground is flat and you have the room or back up until you find a less difficult path UB4M11E0 book Page 20 Tu...

Page 108: ...e not familiar with vehicle service have a Yamaha dealer perform the service WARNING EWB02563 Turn off the engine when performing main tenance unless otherwise specified A running engine has moving pa...

Page 109: ...ended to provide you the owner with the necessary information for completing your own preventive maintenance and minor repairs The tools provided in the tool kit are sufficient for this purpose and sh...

Page 110: ...9 3 9 eration requiring one take your vehicle to a Yamaha dealer to check the torque settings and adjust them as necessary UB4M11E0 book Page 3 Tuesday August 4 2020 1 04 PM...

Page 111: ...l system NO ITEM ROUTINE INITIAL EVERY Whichev er comes first month 1 3 6 6 12 km mi 240 150 1300 800 2500 1600 2500 1600 5000 3200 hours 20 80 160 160 320 1 Fuel line Check fuel hose for cracks or da...

Page 112: ...l system for damage Replace if necessary 8 Air induction sys tem Check the air cut off valve reed valve and hose for damage Check condition and clean or replace if nec essary 9 Spark arrester Clean NO...

Page 113: ...Every 2 years 2 Primary air filter foam Clean Replace if necessary Every 300 600 km 200 400 mi more often in wet or dusty condi tions Secondary air fil ter paper Replace Every 2000 5000 km 1200 3000...

Page 114: ...e pad wear Correct if necessary Replace pads if worn to the limit 11 Brake fluid Change Every 2 years 12 Accelerator pedal Check operation and free play 13 V belt Check operation Check for wear cracks...

Page 115: ...just if necessary 19 Stabilizer bushes Check for cracks or other damage and re place if necessary 20 Rear knuckle up per and lower piv ots Lubricate with lithium soap based grease 21 Engine mounts Che...

Page 116: ...r cylinder and calipers and change the brake fluid Replace the brake hoses every four years and if cracked or damaged Transmission service Have the V belt inspected regularly Replace when worn or soon...

Page 117: ...0 Hood To remove 1 Pull the tab on each hood lock up and then turn the hood locks 1 4 turn clock wise 2 Remove the hood 1 Tab 1 1 1 1 Tab 2 Hood lock 1 Hood 1 2 1 UB4M11E0 book Page 10 Tuesday August...

Page 118: ...oil filter Check the engine oil level regularly In addi tion the oil must be changed and the filter re placed at the intervals specified in the periodic maintenance chart NOTICE ECB03020 Do not use oi...

Page 119: ...e the dipstick with a clean rag 5 Insert the dipstick back into the oil tank without screwing it in and then remove it again to check the oil level TIP The engine oil level should be between the tip o...

Page 120: ...e used engine oil 5 Remove the engine oil tank filler cap and the cylinder head cap 6 Remove the engine oil tank drain bolt and its gasket to drain the engine oil from the oil tank Use a trough or a s...

Page 121: ...heir gaskets to drain the oil from the en gine 9 Place an oil pan under the oil cooler drain to collect the used engine oil 10 Remove the oil cooler drain bolts and their gaskets to drain the oil from...

Page 122: ...ngine oil to the oil tank 14 Check the O rings for damage and re place them if necessary 15 Install and tighten the engine oil tank filler cap and the cylinder head cap 16 Start the engine warm it up...

Page 123: ...ne and then let it idle for several minutes while checking it for oil leakage If oil is leaking immediately turn the engine off and check for the cause 21 Turn the engine off and then check the oil le...

Page 124: ...5 Remove the oil filter cartridge with an oil filter wrench Make sure that the O ring is removed together with the oil filter car tridge If the O ring remains attached to the crankcase oil leakage may...

Page 125: ...properly seated 7 Install the new oil filter cartridge with an oil filter wrench and then tighten it to the specified torque with a torque wrench 1 Oil filter wrench 2 Oil filter cartridge 1 1 2 1 2 1...

Page 126: ...o steps 11 21 of the To change the engine oil section for the oil filling procedure 9 Install the right rear panel by installing the bolts and quick fastener screws and then tighten the bolts to the s...

Page 127: ...and have them develop the engine together with the oil it will use Yamalube oils take full advantage of the base oil s qualities and blend in the ideal ba lance of additives to make sure the final oi...

Page 128: ...e periodic mainte nance chart NOTICE ECB02910 When checking or changing the transmis sion oil make sure that no foreign material enters the transmission If necessary clean the filler cap and surroundi...

Page 129: ...5 With the arrow mark pointing outward fully insert the dipstick into the oil filler hole and then remove it again 1 Rubber cover 1 1 1 1 Transmission oil dipstick 2 Maximum level mark 3 Minimum level...

Page 130: ...ut do not overfill 7 Install the dipstick 8 Install the rubber cover 9 Install the passenger seat cushion To change the transmission oil 1 Place an oil pan under the transmission case to collect the u...

Page 131: ...tall the dipstick 8 Start the engine and let it idle while checking for oil leakage 9 Stop the engine and check the oil level one last time 10 Install the rubber cover and passenger seat cushion EBU39...

Page 132: ...el and change the final gear oil at the intervals specified in the periodic maintenance chart NOTICE ECB03590 When checking or changing the final gear oil make sure that no foreign material en ters th...

Page 133: ...Changing the final gear oil 1 Park the vehicle on a level surface 2 Place an oil pan under the final gear case to collect the used oil 3 Remove the final gear oil filler bolt the fi nal gear oil drain...

Page 134: ...the differential gear oil at the intervals specified in the period ic maintenance chart NOTICE ECB03600 When checking or changing the differen tial gear oil make sure that no foreign ma terial enters...

Page 135: ...its gasket and then tighten the bolt to the specified torque Changing the differential gear oil 1 Park the vehicle on a level surface 2 Place an oil pan under the differential gear case to collect th...

Page 136: ...check for the cause EBU39530 Coolant The coolant level should be checked regular ly In addition the coolant must be changed at the intervals specified in the periodic main tenance chart 1 Differential...

Page 137: ...e hard water or salt water since they are harmful to the engine To check the coolant level 1 Park the vehicle on a level surface 2 Wait for the engine to cool for an accurate reading 3 Look at the coo...

Page 138: ...ave a Yamaha dealer change the coolant WARNING Never attempt to remove the radiator cap when the engine is hot EWB04250 EBU32400 Axle boots Check the axle boots for holes or tears If any damage is fou...

Page 139: ...uld be a me dium to light tan color the ideal color when the vehicle is ridden normally and all spark plugs installed in the engine should have a similar color If any spark plug shows a dis tinctly di...

Page 140: ...oupler may be damaged The spark plug cap may be difficult to remove be cause the rubber seal on the end of the cap fits tightly To remove the spark plug cap simply twist it back and forth while pullin...

Page 141: ...from the throttle body for proper fit and sealing tighten all fittings securely to avoid the pos sibility of unfiltered air entering the engine NOTICE ECB02270 Never operate the engine with the air fi...

Page 142: ...ing gasoline or other flammable solvents to clean the air fil ter element can cause a fire or explo sion which could lead to serious injury EWB03360 6 Squeeze out the excess solvent NOTICE Do not twis...

Page 143: ...her quality foam air filter oil Do not use a spray type product The foam air filter element should be wet but not dripping 11 Pull the foam air filter element over its frame and then install the lock...

Page 144: ...se at the bottom of the air filter case and at the bottom of the air intake duct If dust or water collects in a check hose the air filter elements may be soiled Clean the check hose and air filter cas...

Page 145: ...ave a Yamaha dealer inspect the vehicle as the water may affect other engine parts EBU37511 Cleaning the spark arrester WARNING EWB03370 Hot exhaust system may cause burns To avoid burns or fires make...

Page 146: ...its from the spark arrester portion of the tailpipe and inside of the tailpipe housing 4 Install the gasket and then insert the tail pipe into the muffler and align the bolt holes TIP Make sure that t...

Page 147: ...equires professional knowledge Brake service should be performed by a Yamaha dealer WARNING EWB02572 Operating with improperly serviced or ad justed brakes could lead to a loss in brak ing ability and...

Page 148: ...as a set EBU32501 Checking the brake fluid level Before starting off check that the brake fluid is above the minimum level mark Check the brake fluid level with the top of the reservoir level Replenis...

Page 149: ...Brake fluid may damage painted surfaces or plastic parts Always clean up spilled fluid immediately As the brake pads wear it is normal for the brake fluid level to gradually go down A low brake fluid...

Page 150: ...feel soft or spongy this could in dicate air in the brake system Have a Yamaha dealer check the brake system if necessary EBU35821 Checking the accelerator pedal The accelerator pedal should operate s...

Page 151: ...e parking brake lever If the parking brake lever free play is out of specification have a Yamaha dealer ad just it EBU37480 Brake light switch adjustment The brake light switch which is activated by t...

Page 152: ...ake light come on later EBU32561 Cable inspection and lubrication WARNING EWB03380 Damaged cables could restrict operation which may cause an accident or injury In spect control cables frequently and...

Page 153: ...tabilizer bushes must be checked for cracks or damage at the intervals specified in the periodic maintenance chart Have a Yamaha dealer replace the stabilizer bushes if necessary EBU32590 Rear knuckle...

Page 154: ...l 1 Loosen the wheel nuts 2 Elevate the vehicle and place a suitable stand under the frame 3 Remove the nuts from the wheel 4 Remove the wheel Recommended lubricant Lithium soap based grease Recommend...

Page 155: ...the tires in pairs front or rear with tires of the same size and type as the originals Never replace just one tire WARNING EWB03390 Installing improper tires on your Yamaha Wolverine RMAX2 can affect...

Page 156: ...ck the electrolyte or to add dis tilled water However the battery lead con nections need to be checked and tightened and the battery terminals cleaned if corroded If the battery seems to have discharg...

Page 157: ...ignition To remove the battery 1 Turn the key to off 2 Remove the hood See page 9 10 3 Remove the battery holding plate by re moving the bolts 4 Disconnect the negative battery lead first then the po...

Page 158: ...le will not be used for more than one month remove the battery fully charge it and then place it in a cool dry place If the battery will be stored for more than two months check it at least once a mon...

Page 159: ...arted proceed as follows WARNING EWB03430 To avoid battery explosion and or serious damage to the electrical system Do not connect the negative lead of the jumper cable to the negative terminal of the...

Page 160: ...etal sur face of the frame of the vehicle to be started 5 Start the engine See page 7 2 6 After the engine starts disconnect the negative lead of the jumper cable from the frame and charged battery an...

Page 161: ...ain fuse 3 EPS fuse 4 Fuel injection system spare fuse 5 Fuel injection system fuse 6 SCU fuse 3 3 3 1 2 4 1 2 6 4 5 5 1 Spare fuse 2 Accessory fuse ACC 3 Electronic throttle valve fuse ETV 4 Auxiliar...

Page 162: ...sing an improper fuse can cause damage to the electrical system and may lead to a fire EWB03440 Specified fuses Main fuse 50 0 A Fuel injection system fuse 10 0 A Headlight fuse 7 5 A Ignition fuse 15...

Page 163: ...on check for a loose connection check the headlight fuse and then have a Yamaha dealer check the ve hicle TIP When the headlights are set to low beam the outer two headlights come on When the headligh...

Page 164: ...k fasten er screws 5 Install the hood EBU39560 Auxiliary lights This model is equipped with LED auxiliary lights there are no replaceable bulbs If an auxiliary light does not come on check for a loose...

Page 165: ...vehicle EBU32700 Troubleshooting Although Yamaha vehicles receive an inspec tion before shipment from the factory trouble may occur during operation Any problem in the fuel compression or ignition sy...

Page 166: ...moke and make sure there are no open flames or sparks in the area including pilot lights from water heaters or furnaces Gasoline or gasoline vapors can ignite or explode causing severe injury or prope...

Page 167: ...aha dealer check the vehicle Remove the spark plugs and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gaps or replace the spark plugs Have a Yamaha dealer check...

Page 168: ...mmended coolant as soon as possible The engine will tend to overheat if the radiator is caked with mud or if air was not properly bled from the cooling system Wait until the engine has cooled Check th...

Page 169: ...kes several times at slow speeds to let friction dry the brakes Wet brakes may have reduced stopping ability in creasing the chance of an accident EWB03471 NOTICE Excessive water pres sure may cause w...

Page 170: ...r or equivalent product Follow the instruc tions on the product label Operate the vehicle for at least 5 minutes to distribute treated fuel through the fuel system 2 Remove the spark plugs and pour on...

Page 171: ...the battery in an ex cessively warm or cold place more than 30 C 90 F or less than 0 C 32 F Use of Fuel Med Rx or another high quality fuel stabilizer eliminates the need to drain the fuel system Cons...

Page 172: ...m water depth 42 cm 17 in Weight Curb weight 855 0 kg 1885 lb Engine Combustion cycle 4 stroke Cooling system Liquid cooled Valve train DOHC Cylinder arrangement Inline Number of cylinders 2 cylinder...

Page 173: ...S qt 0 27 Imp qt Coolant quantity Coolant reservoir up to the maximum level mark 0 45 L 0 48 US qt 0 40 Imp qt Radiator including all routes 4 35 L 4 60 US qt 3 83 Imp qt Air filter Air filter element...

Page 174: ...00R14 NHS Manufacturer model MAXXIS ML1 CANIVORE Rear tire Size 30x10 00R14 NHS Manufacturer model MAXXIS ML1 CANIVORE Loading Maximum load 570 0 kg 1256 lb Total weight of all occupants cargo accesso...

Page 175: ...ouble wishbone Spring Coil spring Shock absorber Gas hydraulic damper Wheel travel 361 mm 14 3 in Rear suspension Type Double wishbone Spring Coil spring Shock absorber Gas hydraulic damper Wheel trav...

Page 176: ...Differential gear lock indicator light LED EPS warning light LED Helmet reminder light LED Seat belt reminder light LED Battery voltage warning light LED Fuses Main fuse 50 0 A Fuel injection system f...

Page 177: ...applicable ARB evaporative emission control standards A violation of this require ment is punishable by civil and or criminal punishment EBU39280 Vehicle data recording This model s control unit s sto...

Page 178: ...this data to a third party except in the following cases In addi tion Yamaha may provide vehicle data to a contractor in order to outsource services re lated to the handling of vehicle data Even in t...

Page 179: ...ose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inope...

Page 180: ...he maintenance work is required It is not acceptable proof of mainte nance work MAINTENANCE INTERVAL DATE OF SERVICE MILEAGE SERVICING DEALER NAME AND ADDRESS REMARKS month km mi hours 1 240 150 20 3...

Page 181: ...inspection and repairs at such dealer s place of business 2 EMISSION CONTROL SYSTEM WARRANTY Yamaha Motor Corporation U S A also warrants to the ultimate purchaser and each subsequent purchaser of eac...

Page 182: ...any later date 3 Each Yamaha Side x Side dealer is held responsible for his setup service and war ranty repair work Q Is the warranty transferable to second owners A Yes The remainder of the existing...

Page 183: ...pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs In addition Travel and Recreation Interruption Protection TRIP is included at no extra cost TRIP gives yo...

Page 184: ...Limited Warranty expires You can also save money Y E S costs less within the first 90 days after you buy your Yamaha See your dealer today A special note If visiting your dealer isn t convenient conta...

Page 185: ...t Pre operation check 6 6 Coolant temperature warning light 5 4 Cup holders 5 28 D Data recording vehicle 12 1 Differential gear lock indicator light 5 3 Differential gear oil Periodic maintenance 9 2...

Page 186: ...1 Multi function meter unit 5 7 N Neutral indicator light 5 2 Noise regulation 12 3 O On Command drive knob operation 7 6 Owner s Manuals and Tool kit 9 1 P Parking 7 8 Parking brake indicator light 5...

Page 187: ...acket and receiver 5 35 Transmission oil 9 21 Transmission Pre operation check 6 6 Troubleshooting 9 58 Troubleshooting charts 9 60 V Valve clearance 9 40 V belt case drain plug 9 38 Vehicle Emission...

Page 188: ...UB4M11E0 book Page 4 Tuesday August 4 2020 1 04 PM...

Page 189: ...right right out of the box Yamalube Take care of your Yamaha with legendary Yamalube oils lubricants and care products They re formulated and approved by the toughest judges we know the Yamaha engine...

Page 190: ...DIC183 PRINTED IN USA 2020 09 0 3 1 CR E...

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