Yamaha Viking YXM70VPHH 2016 Owner'S Manual Download

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OPERATION ............................................ 6-1

Engine break-in .................................... 6-1
Starting the engine ............................... 6-2
Drive select lever operation and

reverse driving .................................... 6-3

On-Command drive knob..................... 6-5
Parking ................................................. 6-7
Loading................................................. 6-7

BASIC GUIDE FOR SAFE USE .............. 7-1

KNOW YOUR VEHICLE........................ 7-1
LEARNING TO OPERATE YOUR

VEHICLE ........................................... 7-12

PERIODIC MAINTENANCE AND
ADJUSTMENT .........................................8-1

Owner’s manual and tool kit.................8-2
Periodic maintenance chart for the

emission control system .....................8-4

General maintenance and lubrication

chart....................................................8-6

Hood ...................................................8-10
Engine oil and oil filter cartridge .........8-11
Final gear oil .......................................8-16
Differential gear oil ..............................8-19
Coolant ...............................................8-21
Axle boots...........................................8-22
Spark plug inspection.........................8-23
Cleaning the air filter element .............8-25
Cleaning the air filter case/duct

check hose........................................8-30

V-belt case drain plug.........................8-31
Cleaning the spark arrester ................8-31
Valve clearance...................................8-33
Brakes.................................................8-33
Checking the front and rear brake

pads ..................................................8-33

UB427BE0.book Page 2 Friday, February 5, 2016 2:14 PM

Summary of Contents for Viking YXM70VPHH 2016

Page 1: ...DIC183 B42 F8199 7B YXM70VPXH YXM70VPHH YXM70VPSH OWNER S MANUAL READ THIS MANUAL CAREFULLY It contains important safety information ...

Page 2: ...nds Signature Akihiro Tsuzuki Date of Issue If applicable and to the other relevant Directives of EEC to which this declaration applies conforms to the essential health and safety requirements of Directive 2006 42 EC To effect correct application of the essential health and safety requirements stated in the Directives of EEC the following standards and or technical specifications were consulted Ti...

Page 3: ...tanding of the features and operation of this vehicle It also includes basic maintenance and inspection procedures If you have any ques tions regarding the operation or maintenance of your vehicle please consult a Yamaha dealer WARNING EWB03490 Please read this manual carefully before operating this vehicle Do not attempt to operate this vehicle until you have attained adequate knowledge of its co...

Page 4: ...afety alert symbol It is used to alert you to poten tial personal injury hazards Obey all safety messages that fol low this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key inform...

Page 5: ...rce before choosing where to operate this vehicle It is illegal to operate this vehicle on public lands where vehicles its size are prohibited EBU33130 YXM70VPXH YXM70VPHH YXM70VPSH OWNER S MANUAL 2016 by Yamaha Motor Co Ltd 1st edition January 2016 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Co Ltd is expressly prohibited Printed in U S A ...

Page 6: ...switch 4 12 Accelerator pedal 4 12 Brake pedal 4 12 Parking brake lever 4 13 Drive select lever 4 14 Fuel tank cap 4 14 Doors 4 15 Seats 4 15 Adjusting the driver seat position 4 16 Seat belts 4 17 Glove compartment 4 18 Storage compartments 4 18 Cup holders 4 20 Cargo bed 4 21 The front and rear shock absorber assemblies 4 23 Trailer hitch bracket and receiver 4 23 Auxiliary DC jack 4 24 FOR YOUR...

Page 7: ... VEHICLE 7 12 PERIODIC MAINTENANCE AND ADJUSTMENT 8 1 Owner s manual and tool kit 8 2 Periodic maintenance chart for the emission control system 8 4 General maintenance and lubrication chart 8 6 Hood 8 10 Engine oil and oil filter cartridge 8 11 Final gear oil 8 16 Differential gear oil 8 19 Coolant 8 21 Axle boots 8 22 Spark plug inspection 8 23 Cleaning the air filter element 8 25 Cleaning the a...

Page 8: ...e upper and lower pivot lubrication left and right 8 39 Steering shaft lubrication 8 40 Wheel removal 8 40 Tire replacement 8 41 Wheel installation 8 42 Battery 8 42 Jump starting 8 46 Fuse replacement 8 47 Replacing a headlight bulb 8 50 Headlight beam adjustment 8 52 Tail brake light bulb replacement 8 53 Troubleshooting 8 54 Troubleshooting charts 8 56 CLEANING AND STORAGE 9 1 Cleaning 9 1 Stor...

Page 9: ... labels on your vehicle They contain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is available from your Yamaha dealer UB427BE0 book Page 1 Friday February 5 2016 2 14 PM ...

Page 10: ...1 2 1 For Europe 21 24 2 1 4 5 6 6 5 7 3 16 17 18 13 8 10 9 22 23 11 12 7 8 15 14 19 20 13 UB427BE0 book Page 2 Friday February 5 2016 2 14 PM ...

Page 11: ...l habitacle risque d être é crasée par l arceau de protection Si une roulade ou un capotage semble imminent caler les pieds sur le plancher ou sur les repose pieds et agripper le volant ou la poignée de maintien Ne jamais agripper l arceau de protection Ne jamais tenter d empê cher un capotage à l aide du bras ou de la jambe YAMAHA 1XD K7762 00 WARNING Any part of your body arms legs or head outsi...

Page 12: ...ERTISSEMENT Ne pas appuyer les mains ni les bras sur la portiè re ou sur le coussin de l épaule Afin de prévenir les blessures garder mains et bras dans l habitacle et agripper le volant ou la poignée de maintien Keep hands body and other people away from pinch points when lowering bed Do not hold the cage frame while closing bed YAMAHA 5B4 K7764 00 WARNING 5 6 7 8 UB427BE0 book Page 4 Friday Febr...

Page 13: ...696 20 AVERTISSEMENT Une pression de gonflage incorrecte des pneus ou la surcharge du véhicule risquent de provoquer une perte de contrôle ou un capotage entraînant des blessures voire la mort Ne jamais régler la pression de gonflage ni la laisser baisser sous le seuil minimal le pneu risque de se déjanter CHARGE DU VÉHICULE de 0 kg 0 lbs à 300 kg 661 lbs Recommandation AVANT ARRIÈRE Minimum AVANT...

Page 14: ...lbs Charge maximale du véhicule 411 kg 906 lbs Une charge ou une remorque peut nuire à la maniabilité et à l équilibre du véhicule Lors du transport d une charge ou lors du remorquage Lire le Manuel du propriétaire avant de charger le véhicule de tirer ou de remorquer une charge Ne pas dépasser la limite de charge nominale pour la caisse de chargement le timon et le véhicule Réduire la vitesse et ...

Page 15: ... d empê cher un capotage à l aide du bras ou de la jambe YAMAHA 1XD F151K 00 WARNING Improperly loading a trailer or pulling an object can affect handling stability and risk of overturn or other accidents Secure load to prevent it from shifting Never load more than 490 N 50 kgf 110 lbf tongue weight on towing bracket Do not tow more than 6664 N 680 kgf 1500 lbf rolling weight trailer plus cargo To...

Page 16: ...mobiliser Ne jamais dépasser le poids en flèche de 490 N 50 kgf 110 lbf du dispositif d attelage Ne pas remorquer une charge totale de plus de 6664 N 680 kgf 1500 lbf remorque plus chargement N attacher charge ou remorque qu au support de fixation d attelage Lire le manuel du propriétaire avant de charger le véhicule et de remorquer ou tirer une charge YAMAHA 5UG F151J 00 MAX 7 3 INCH 185MM 17 18 ...

Page 17: ...aused severe injuries and death even on flat open areas Stay completely inside the vehicle Passengers must be able to reach the center handhold while keeping feet flat on floor and sitting upright with back against seat Driver must be able to comfor tably reach all controls while sitting upright with back against seat Wear an approved helmet eye protection and protective gear Fasten seat belts Do ...

Page 18: ...ons avec voitures et camions arrivent en un clin d œil Ne jamais permettre à plus de deux occupants à prendre place dans le véhicule Être préparé Attacher la ceinture de sécurité Porter un casque homologué une protection pour les yeux et une tenue de protection Le conducteur doit pouvoir rejoindre aisément toutes les commandes alors qu il est en position assise son dos contre le dossier du siège L...

Page 19: ...1 11 1 For Oceania 12 1 3 3 2 9 10 7 4 5 13 8 4 11 7 6 UB427BE0 book Page 11 Friday February 5 2016 2 14 PM ...

Page 20: ... be crushed by the cage frame If you think or feel that the vehicle may tip or roll brace your feet on the floor or footrests and keep your hands on the steering wheel or handhold Never hold cage Do not try to stop a vehicle tipover using your arm or leg YAMAHA 1XD K8483 00 WARNING Do not rest hands or arms on door or shoulder bolster To avoid Injury keep hands and arms completely Inside the vehic...

Page 21: ...psi 10 psi 14 psi 11 psi 18 psi 10 psi 17 psi Vehicle load is weight of operator passengers accessories cargo and if applicable trailer tongue weight Do not exceed maximum vehicle load Gross Vehicle Weight Rating 1080 kg 2381 lbs maximum including vehicle weight of operator passengers accessories cargo and if applicable trailer tongue weight OPERATING TIRE PRESSURE With tires cold set as follows W...

Page 22: ...tch bracket or winch if installed Read Owner s Manual before loading towing or pulling objects Improper use of cargo bed or cage frame can result in severe injury or death from loss of control overturn or other accidents Maximum Load in Cargo Bed 600 lbs 272 kg Maximum Vehicle Load 906 lbs 411 kg Never carry passengers in cargo bed YAMAHA 1XD F151K 00 WARNING Improperly loading a trailer or pullin...

Page 23: ...andhold while keeping feet flat on floor and sitting upright with back against seat Driver must be able to comfor tably reach all controls while sitting upright with back against seat Wear an approved helmet eye protection and protective gear Fasten seat belts Do not allow anyone to ride in the cargo bed Avoid side hilling riding across slopes Plan for hills rough terrain ruts and other changes in...

Page 24: ...1 16 1 1XD F8446 00 Be Prepared Adjust lock and never remove handhold Always use handhold Never hold cage Always wear seatbelt and helmet 13 UB427BE0 book Page 16 Friday February 5 2016 2 14 PM ...

Page 25: ...ese two chapters and the labels on the vehicle to instruct new operators and passengers Do not allow anyone else to operate your vehicle or ride as a passenger if you are unsure that he she is willing and able to follow these instructions Get to know your vehicle This off road vehicle will handle and maneuver differently from cars ATVs go carts golf cars and grounds keeping vehicles Follow these i...

Page 26: ...d wear seat belts properly The driver and passengers must be able to put both feet flat on the floorboard while seated upright with their backs against the backrests The passengers must be able to reach and hold the passenger handhold within the cage frame The driver and passengers should wear an approved motorcycle helmet that fits properly The driver and passengers should also wear eye protectio...

Page 27: ...d for cargo bed load limit Refer to label next to hitch for tongue weight and trailer load limits Keep weight in the cargo bed centered side to side and as low and as far forward as possible Secure cargo so that it will not shift a loose load could change handling unexpectedly or be thrown forward and strike occupants While using your Yamaha Viking Keep your body completely inside the vehicle at a...

Page 28: ... rollover Avoid sideways sliding skidding or back wheel sliding and never do donuts Slow down before entering a turn and avoid hard braking in a turn When making tight turns from a stop or at slow speeds avoid sudden or hard acceleration Drive straight up and down inclines not across them If crossing a hill is unavoidable drive slowly and turn downhill immediately if you feel the vehicle may tip A...

Page 29: ...avoid sharp drop offs large rocks or slippery surfaces Operating this vehicle through deep or fast flowing water can lead to loss of control or overturn To reduce your risk of drowning or other injuries use care when crossing through water When loaded with cargo or towing a trailer Reduce speed operate in low gear only and allow more room to stop Avoid hills and rough terrain Use extreme caution w...

Page 30: ...r partially enclosed areas such as barns garages or carports Do not run engine outdoors where engine exhaust can be drawn into a building through open ings such as windows and doors Genuine Yamaha Accessories Choosing accessories for your Viking is an important decision Genuine Yamaha Accessories which are available only from a Yamaha dealer have been designed tested and approved by Yamaha for use...

Page 31: ...any of the vehicle s design or operation charac teristics can put you and others at greater risk of serious injury or death You are responsible for injuries related to changes in the vehicle Aftermarket tires and rims The tires and rims that came with your Viking were designed to match the performance capabil ities and to provide the best combination of handling braking and comfort Other tires rim...

Page 32: ...y 2 Radiator cap 3 Brake fluid reservoir 4 Driver seat 5 Shoulder bolster 6 Driver seat belt 7 Cargo bed 8 Tail brake light 9 Spark arrester 10 Rear shock absorber assembly 11 Spark plug 12 Cargo bed release lever 13 Storage compartment for YXM70VPSH 14 Door UB427BE0 book Page 1 Friday February 5 2016 2 14 PM ...

Page 33: ... 2 1 7 1 Engine oil dipstick 2 Passenger seat belt 3 Passenger seat 4 Air filter 5 Battery 6 Fuses 7 Headlight 8 Coolant reservoir 9 Storage compartment 10 Fuel tank cap 11 Oil filter cartridge UB427BE0 book Page 2 Friday February 5 2016 2 14 PM ...

Page 34: ...Light switch 2 On Command drive knob 3 Steering wheel 4 Main switch 5 Parking brake lever 6 Helmet indicator light 7 Seat belt indicator light 8 Drive select lever 9 Horn switch 10 Accelerator pedal 11 Brake pedal 12 Multi function meter unit 13 Passenger handhold 14 Glove compartment 15 Auxiliary DC jack 16 Storage compartment UB427BE0 book Page 3 Friday February 5 2016 2 14 PM ...

Page 35: ...not be removed TIP The helmet indicator light comes on and stays on while the key is turned to on EBU31240 off All electrical circuits are switched off The key can be removed EBU31250 start The electric starter is engaged by turning and holding the key in this position Release the key when the engine starts 1 Main switch 2 off 3 on 4 start 1 2 3 4 UB427BE0 book Page 1 Friday February 5 2016 2 14 P...

Page 36: ...fferential gear lock indicator light DIFF LOCK 2 Low range indicator light L 3 High range indicator light H 4 Neutral indicator light N 5 Reverse indicator light R 6 Parking brake indicator light 7 On Command four wheel drive differential gear lock indicator 8 Engine trouble warning light 9 Coolant temperature warning light 10 Electric Power Steering warning light EPS 3 5 6 4 2 1 7 8 10 9 1 Helmet...

Page 37: ... On Command differential gear lock indicator and the On Command differen tial gear lock indicator light DIFF LOCK come on when the On Command drive knob 2WD 4WD DIFF LOCK is set to the DIFF LOCK position TIP Due to the synchronizing mechanism in the differential gear case the four wheel drive indicator may not come on until the vehicle starts moving When the On Command drive knob 2WD 4WD DIFF LOCK...

Page 38: ... overheat if the vehicle is overloaded If this happens reduce the load to specification After restarting make sure that the warning light is out Continuous use while this warning light is on may cause damage to the engine EBU31340 Engine trouble warning light This warning light comes on or flashes if a problem is detected in the electrical circuit monitoring the engine When this occurs have a Yama...

Page 39: ... or snow the power assist is reduced to protect the EPS motor from overheating EBU31360 Helmet indicator light The indicator light comes on and stays on while the key is turned to on to remind the occupants to always wear a helmet If the indicator light does not come on when the key is turned to on have a Yamaha dealer check the electrical circuit EBU31370 Seat belt indicator light The indicator l...

Page 40: ...iagnosis device Speedometer The speedometer shows the vehicle s travel ing speed Odometer and tripmeter modes 1 CLOCK button 2 RESET button 3 SELECT button 4 Speedometer 5 Fuel meter 6 Clock Hour meter Voltage display 7 Odometer Tripmeter A Tripmeter B 3 2 1 4 5 6 7 1 SELECT button 2 RESET button 3 Odometer Tripmeter A Tripmeter B 1 2 3 UB427BE0 book Page 6 Friday February 5 2016 2 14 PM ...

Page 41: ... tripmeter select it by pushing the SELECT button and then push the RE SET button for at least three seconds The tripmeters can be used to estimate the dis tance that can be traveled with a full tank of fuel This information enables you to plan fu ture fuel stops TIP To switch the display between mph and km h turn the key to off then push and hold the SELECT button while turning the key to on Cloc...

Page 42: ... sec onds 3 When the hour digits start flashing push the RESET button to set the hours 4 Push the SELECT button and the mi nute digits will start flashing 5 Push the RESET button to set the minu tes 6 Push the SELECT button and then re lease it to start the clock Voltage display mode This display shows the battery voltage appears for 1 second when the volt age display mode is first selected and th...

Page 43: ...appear from F full towards E empty as the fuel level decreases When the E segment disappears and the fuel level warning indicator flashes refuel as soon as possible TIP This fuel meter is equipped with a self diag nosis system If a problem is detected in an electrical circuit all the display segments and fuel level warning indicator start flashing If this occurs have a Yamaha dealer check the elec...

Page 44: ... error code note the code number and then have a Yamaha dealer check the vehicle NOTICE ECB00812 If the multi function display indicates an error code the vehicle should be checked as soon as possible in order to avoid en gine damage EBU31390 Light switch Set the switch to to turn on the low beam and the taillights Set the switch to to turn on the high beam and the taillights 1 Error code display ...

Page 45: ...tery and recharge it EBU31400 On Command drive knob 2WD 4WD DIFF LOCK This vehicle is equipped with an On Com mand drive knob to select the drive mode The knob has three positions 2WD 4WD and DIFF LOCK Select the appropriate drive according to terrain and conditions 2WD two wheel drive Power is supplied to the rear wheels only 4WD four wheel drive Power is sup plied to the rear and front wheels 1 ...

Page 46: ...rn switch Press the switch to sound the horn EBU31411 Accelerator pedal Press the accelerator pedal to increase en gine speed Spring tension returns the pedal to the rest position when released Always check that the accelerator pedal returns nor mally before starting the engine EBU31420 Brake pedal Press the brake pedal to slow or stop the ve hicle 1 Horn switch 1 1 Accelerator pedal 1 UB427BE0 bo...

Page 47: ...ke pull the lever rear ward completely To release the parking brake pull rearward on the lever press the release button and then push the lever all the way forward TIP Spring tension helps return the lever to the released position If you drive the vehicle with the parking brake engaged a buzzer will sound 1 Brake pedal 1 1 Parking brake lever 2 Release button 1 2 UB427BE0 book Page 13 Friday Febru...

Page 48: ...d reverse po sitions Refer to page 6 3 for the drive select lever operation EBU31450 Fuel tank cap To open Remove the fuel tank cap by turning it coun terclockwise To close Install the fuel tank cap by turning it clock wise 1 Drive select lever 1 1 Fuel tank cap 1 UB427BE0 book Page 14 Friday February 5 2016 2 14 PM ...

Page 49: ...ll a seat cushion insert the projec tions on the rear of the seat cushion under the seat frame and then insert the projection on the front of the cushion into the grommet while pushing the cushion downward Make sure the seats are properly secured before riding WARNING A loose seat could cause the operator to lose control or cause the operator or passengers to fall EWB03220 1 Latch 2 Door 1 2 1 Dri...

Page 50: ...preference Adjust the driver seat position as follows 1 Remove the driver seat cushion See the previous section Seats 2 Remove the bolts 3 Move the seat frame to the desired posi tion and align the bolt holes in the seat frame with the bolt holes in the vehicle frame 1 Bolt 1 1 UB427BE0 book Page 16 Friday February 5 2016 2 14 PM ...

Page 51: ... seat belts for the driver and passengers Always wear the seat belts properly while riding in the vehicle See page 7 5 for more information TIP If you shift the transmission into gear without wearing your seatbelt a buzzer will sound Tightening torque Driver seat bolt 23 Nm 2 3 m kgf 17 ft lbf 1 Seat belt 1 1 UB427BE0 book Page 17 Friday February 5 2016 2 14 PM ...

Page 52: ... from damage do not put metal items like tools or sharply edged items di rectly in the glove compartment If they must be stored wrap them in appropriate cushioning material EBU34760 Storage compartments The storage compartments are located under the multi function meter under the right pas senger seat and under the driver seat for YXM70VPSH To access an under seat stor age compartment remove the s...

Page 53: ...ese items must be stored wrap them in appro priate cushioning material For YXM70VPSH To access the storage compartment under the driver seat remove the storage compart ment cover by turning it counterclockwise WARNING Fuel vapors can be a fire or ex plosion hazard To avoid injury or death never store fuel or flammable liquids in this storage compartment EWB03230 NOTICE Do not exceed the specified ...

Page 54: ...y close the cap of any plastic bottle before placing it in a cup holder Some plastic bottles may not fit into the cup holders depending on their size and shape WARNING EWB03240 Never ride with any open or glass con tainers in the cup holders otherwise the contents may spill and the glass contain 1 Storage compartment cover Maximum load limit Storage compartment under the driver seat 4 5 kg 10 lb 1...

Page 55: ... and possibly injure people in the vehicle during sudden braking or an ac cident EBU31530 Cargo bed WARNING EWB03250 Never carry passengers in the cargo bed Do not exceed the specified maximum load limits Heavier cargo could cause loss of control because of improper weight balance There are four cargo hooks in the cargo bed 1 Cup holder 1 1 1 Tailgate 2 Cargo hook 3 Cargo bed 1 3 2 2 UB427BE0 book...

Page 56: ...Unhook the latches and then lower the tail gate To close Lift the tailgate to the original position and then hook the latches Lifting and lowering the cargo bed To lift Pull up the cargo bed release lever on the left or right side of the vehicle and then slowly lift up the cargo bed until it stops Maximum load limit 272 0 kg 600 lb 1 Tailgate 2 Latch 2 1 1 Cargo bed release lever 1 UB427BE0 book P...

Page 57: ...th or attempt to open the cylinder assemblies Do not subject the shock absorber as semblies to an open flame or other high heat source This may cause the unit to explode due to excessive gas pressure Do not deform or damage the cylinders in any way Cylinder damage will result in poor damping performance Do not dispose of a damaged or worn out shock absorber assembly yourself Take the shock absorbe...

Page 58: ... more than the stated maximum capacity Do ing so may overload the circuit and cau se the fuse to blow If accessories are used without the en gine running the battery may discharge Do not use an automotive cigarette light er or other accessories with a plug that gets hot because the jack can be dam aged 1 Set the light switch to 2 Turn the accessory off 3 Start the engine See page 6 2 4 Open the au...

Page 59: ...When the auxiliary DC jack is not being used cover it with the cap 1 Auxiliary DC jack cap 2 Auxiliary DC jack Maximum rated capacity for the auxiliary DC jack DC 12 V 10 A 120 W 2 1 UB427BE0 book Page 25 Friday February 5 2016 2 14 PM ...

Page 60: ...vehicle if you find any problem If a problem can not be corrected by the procedures provided in this manual have the vehicle inspected by a Yamaha dealer Before using this vehicle check the following points ITEM ROUTINE PAGE Brakes Check operation free play fluid level and fluid leakage Fill with DOT 4 brake fluid if necessary 5 3 8 33 8 38 Parking brake Check for proper operation condition and fr...

Page 61: ...ion and belt wear 5 6 Passenger handhold Check for stability and proper fastening 5 7 7 8 Steering Check for proper operation 5 7 Fittings and fasteners Check all fittings and fasteners 5 7 Instruments lights and switches Check operation and correct if necessary 5 7 8 50 8 52 8 53 Wheels and tires Check tire pressure and for wear and damage 5 8 8 40 8 42 Axle boots Check for damage 8 22 ITEM ROUTI...

Page 62: ...page 8 34 Brake fluid leakage Check to see if any brake fluid is leaking out of the pipe joints or the brake fluid reservoir Apply the brakes firmly for one minute If there is any leakage have the vehicle inspected by a Yamaha dealer Brake operation Check the operation of the brakes at the start of every ride Test the brakes at slow speed after starting out to make sure they are work ing properly ...

Page 63: ...ed fuel immediately 4 Be sure the fuel tank cap is closed se curely WARNING EWB02532 Gasoline is poisonous and can cause inju ry or death Handle gasoline with care Never siphon gasoline by mouth If you should swallow some gasoline or inhale a lot of gasoline vapor or get some gasoline in your eyes see your doctor immediately If gasoline spills on your skin wash with soap and water If gasoline spil...

Page 64: ...k and ignite the gasoline EWB03270 EBU31750 Engine oil Make sure the engine oil is at the specified level Add oil as necessary See page 8 11 NOTICE ECB00301 In order to prevent clutch slippage since the engine oil also lubricates the clutch do not mix any chemical additives Do not use oils with a diesel specification of CD or oils of a higher quality than specified In addition do not use oils la b...

Page 65: ...distilled water EBU36020 Final gear Make sure there is no oil leaking from the final gear case EBU36030 Differential gear Make sure there is no oil leaking from the dif ferential gear case EBU31790 Accelerator pedal Check to see that the accelerator pedal oper ates correctly It must operate smoothly and spring back to the idle position fully when re leased Have a Yamaha dealer repair as nec essary...

Page 66: ...d Check that the handhold bar and its supports are in good condition Confirm that the lock ing pins are securely fastened and then push and pull on the handhold to make sure that it is not loose EBU31820 Steering Park on level ground Turn the steering wheel right and left Check for excessive free play abnormal noises or a rough feeling Have a Yamaha dealer repair as necessary for proper operation ...

Page 67: ... check for wear and damage Tire pressure Use the tire pressure gauge to check and ad just tire pressures when the tires are cold Tire pressures must be equal on both sides WARNING Operation of this vehicle with improper tire pressure may cause severe injury or death from loss of control or roll over Tire pressure below the minimum specified could also cause the tire to dis lodge from the rim under...

Page 68: ...ad 300 kg maximum 661 lb maximum Front 75 0 kPa 0 750 kgf cm 11 psi Rear 125 0 kPa 1 250 kgf cm 18 psi Minimum tire pressure Vehicle load 0 300 kg 0 661 lb Front 70 0 kPa 0 700 kgf cm 10 psi Rear 95 0 kPa 0 950 kgf cm 14 psi Vehicle load 300 kg maximum 661 lb maximum Front 70 0 kPa 0 700 kgf cm 10 psi Rear 120 0 kPa 1 200 kgf cm 17 psi Maximum vehicle load 411 0 kg 906 lb Total weight of operator ...

Page 69: ...5 10 5 Tire wear limit When the tire groove decreases to 3 mm 0 12 in due to wear replace the tire 1 Tire wear limit 1 UB427BE0 book Page 10 Friday February 5 2016 2 14 PM ...

Page 70: ... parts in the engine wear and polish them selves to achieve the correct operating clear ances During this period prolonged full throttle op eration or any condition that might result in excessive engine heating must be avoided However momentary 2 3 seconds maxi mum full throttle operation under load does not harm the engine Each full throttle acceleration sequence should be followed with a substan...

Page 71: ...n the neutral indicator light should come on If the neutral indi cator light does not come on ask a Yamaha dealer to inspect the electric circuit The engine can be started in any gear if the brake pedal is applied However it is recommended to shift into neutral before starting the engine 4 With your foot off the accelerator pedal start the engine by turning the key to start If the engine fails to ...

Page 72: ...dle speed Damage to the engine or drive train may occur Shifting neutral to high and high to low 1 Stop the vehicle and take your foot off the accelerator pedal 2 Apply the brake pedal then shift by mov ing the drive select lever along the shift guide Make sure that the drive select le ver is completely shifted into position 3 Release the parking brake if applied 4 Release the brake pedal and pres...

Page 73: ...he shift guide When in reverse the reverse indicator light should be on If the light does not come on ask a Yamaha dealer to in spect the reverse indicator light electri cal circuit Due to the synchronizing mechanism in the engine the light may not come on until the vehicle starts moving 4 Release the parking brake if applied 5 Check behind the vehicle for people or obstacles and then release the ...

Page 74: ...The different drive indicators and the differential gear lock indicator light DIFF LOCK come on as follows Knob position Indication Drive mode No indicator light 2WD two wheel drive Power is supplied to the rear wheels 4WD four wheel drive Power is supplied to the rear and front wheels DIFF LOCK four wheel drive with the differential gear locked Power is supplied to the rear and front wheels and t...

Page 75: ...ator light are flashing turning the steering wheel back and forth will help the differential gear lock to engage or disengage Riding before the differential gear is properly engaged or disengaged e g when the indicator and indicator light are flashing will cause the vehicle speed to be limited until the differential gear is completely engaged or disengaged UB427BE0 book Page 6 Friday February 5 20...

Page 76: ... overturn or other accident Do not exceed the Maximum Loading Limits for the vehicle see MAXIMUM LOADING LIMIT in this section and ve hicle labeling Keep weight in the cargo bed centered side to side and as low and as far for ward as possible Top heavy loads in crease the risk of overturn Be sure cargo is secured a loose load could change handling unexpectedly or strike occupants Do not exceed the...

Page 77: ...w gear whenever you are carrying heavier loads or when towing a trailer WARNING EWB03320 Carrying loads or towing a trailer can in crease the risk of loss of control an over turn or other accident To reduce the risk of an accident Reduce speed operate in low gear only and allow more room to stop A heavier vehicle takes longer to stop Avoid hills and rough terrain Choose terrain carefully Use extre...

Page 78: ...ions for that product and only attach to the hitch or hitch bracket of the Viking WARNING Improperly pulling can cause serious injury or death Never ex ceed the pulling load limit of the Viking Avoid pulling on inclines EWB03330 Pulling objects on the ground can be more hazardous than pulling a trailer It may be dif ficult to predict how the load will affect vehicle operation That effect could als...

Page 79: ...neuver differently from cars ATVs go carts golf cars and grounds keeping vehicles The Viking has higher ground clearance and other features to handle rugged terrain and as a result can overturn in situations where some vehicles may not This would include vehicles made primarily for pavement roads improved paths or grounds keeping If you do not use care in maneuvering the Viking you can cause it to...

Page 80: ...rboard while seated upright with his her back against the backrest Do not drive after using drugs or alcohol Remove the ignition key when the vehicle is not in use to prevent unauthorized use of the machine Parents Many countries have implemented new mo tor vehicle licensing requirements for young drivers These requirements are in response to the disproportionately high rate of crashes involving y...

Page 81: ...o not carry any other passengers Do not carry passengers in the cargo bed Do not allow someone to ride as a passen ger who has been using drugs or alcohol Do not allow children who need child safety seats or booster seats in the Viking The seat belt is not designed to restrain auto motive child safety seats Occupant protection system WARNING EWB03350 Do not make changes to the occupant pro tection...

Page 82: ...not protect occupants in all rollovers or accidents Body parts outside of vehicle can be struck by passing objects or crushed during vehicle rollover Do not put your hands or feet outside of the vehicle for any reason Do not hold onto the door cage frame or shoulder bolster Wear your seat belt and helmet If you think or feel that the vehicle may tip or roll do not put your hands or feet outside th...

Page 83: ...ehicle the protective structure or oth er objects in an accident or during operation You may also fall completely out or be partial ly ejected from the vehicle which may lead to being crushed between the ground and the vehicle Wearing the seat belt helps you re main in the vehicle the doors and passenger handhold are not a substitute for using a seat belt A crash can damage the restraint systems i...

Page 84: ...queeze the latch plate ends together along its long edges in order to more eas ily adjust its location up or down along the length of the belt 3 Push the latch plate into the buckle until it clicks Pull up on the latch plate to make sure it is secure 4 Put the lap portion of the belt low on your hips Pull up on the shoulder part so the belt is snug across your hips Be sure the seat belt is not cau...

Page 85: ...ot as shown To raise the belt remove the belt from the height adjuster slot 7 To release the buckle firmly press the re lease button Doors The doors are designed to reduce the likeli hood that you will stick your leg out to stop the vehicle from tipping over or for any other reason in a rollover The doors may also re duce intrusion of objects into the occupant area Make sure the door is securely l...

Page 86: ...position and balance Holding onto the handhold helps to reduce the likelihood that the pas sengers put a hand outside the vehicle if the vehicle begins to tip The driver should make sure the passengers are holding onto the handhold with both hands before operating the vehicle Adjusting the handhold position The handhold can be adjusted to one of three positions to suit the passengers preference UB...

Page 87: ...the holes in the handhold bar with the holes in the handhold supports 3 Insert the pins into the holes and secure them with the wire loops Make sure that the handhold is properly secured before riding 1 Passenger handhold 2 Locking pin 1 2 1 Handhold bar 2 Handhold support 2 1 UB427BE0 book Page 9 Friday February 5 2016 2 14 PM ...

Page 88: ...orboard allows you to brace your feet which helps you keep your body in the vehicle in the event of an accident or rollover Keep your feet on the floorboard during operation Steering wheel Keep both hands on the steering wheel Do not hold the steering wheel with your thumbs inside the rim Keep your palms on the out side of the steering wheel Similar to other off road vehicles if the Viking hits a ...

Page 89: ...uick motion could injure your thumbs or wrist if your thumbs or hand s are inside the steering wheel Grip the steering wheel so that your thumbs will not be hit by the spokes As an example see the illustration CORRECT GRIP EXAMPLE INCORRECT GRIP EXAMPLE UB427BE0 book Page 11 Friday February 5 2016 2 14 PM ...

Page 90: ...juries if any part of you is outside the vehicle cage frame pro tective structure during a rollover Help protect you if outside objects intrude inside the vehicle during operation Help protect you in the event of vehicle im pact with an obstacle Wear eye protection when operating or riding the vehicle to reduce the risk of a serious ac cident or injury Eye protection such as a face shield or goggl...

Page 91: ...n Avoid higher speeds until you are thoroughly familiar with the operation of your vehicle Remember driving aggres sively or making abrupt maneuvers even on flat open areas can cause side rollovers Become familiar with the way the vehicle feels in low and high ranges first in two wheel drive 2WD and then in four wheel drive 4WD and four wheel drive with the differen tial locked DIFF LOCK Steering ...

Page 92: ... example if you feel the back of the vehicle start to slide to your right steer to the right If you think or feel that the vehicle may tip or roll keep your body completely inside the protective structure of the vehicle Brace yourself by pressing your feet firmly on the floorboard and keep a firm grip on the steering wheel or passenger handhold Do not put your hands or feet outside of the vehicle ...

Page 93: ...h loose or slippery surfaces Engine braking Engine compression braking is designed to assist you when operating your Viking off road With this feature the engine helps slow the vehicle down after you take your foot off the accelerator Engine braking is more no ticeable in four wheel drive Application of ve hicle brakes provides additional stopping power Leaving the vehicle Do not get out of the ve...

Page 94: ... 2 Put the vehicle in DIFF LOCK 3 Turn the key to off 4 With the brake pedal applied set the parking brake 5 Block the front and rear wheels with rocks or other objects Loading The total weight of operator passengers ac cessories cargo trailer tongue weight and the vehicle itself must not exceed 1080 kg 2381 lb Vehicle loading can affect handling See Loading on page 6 7 EBU33360 Operation on diffe...

Page 95: ...sense and remember that some hills are too steep for you to climb or descend Use proper driving techniques to avoid rearward for ward or sideways rollovers on hills and slopes Drive straight up and down inclines not across them If crossing a hill is unavoidable drive slowly Turn downhill immediately if you feel the vehicle may tip If you think or feel the vehicle may tip or roll Brace yourself by ...

Page 96: ...o stop Do not at tempt to turn the vehicle around With your foot on the brake pedal look behind you and plan your descent Shift the drive select lever into reverse so you can use engine braking to slow your descent Release the brake and be gin to coast down the hill Use engine braking as much as possible gently applying the brakes when necessary Downhill Check the terrain carefully before going do...

Page 97: ...vehicle airborne as injury loss of control and damage to the vehicle could occur Pavement This vehicle is designed for off road use only Avoid paved surfaces Turn gradually and go slowly if you must drive on pavement Water If you must cross shallow slow moving water up to the depth of the vehicle s floorboard choose your path carefully to avoid sharp drop offs large rocks or slippery surfaces that...

Page 98: ... neuvers If you feel the vehicle begin to slide sideways or the back wheels slide during a turn steer into the direction of the slide if possible to re gain directional control For example if you feel the back of the vehicle start to slide to your right steer to the right Brush or wooded areas When operating in areas with brush or trees watch carefully on both sides and above the vehicle for obsta...

Page 99: ...the area thoroughly Look from both your approach side and exit side If you believe you can continue safely choose the path that will allow you to get over the ob stacle and at as close to a right angle as pos sible to minimize vehicle tipping Go only fast enough to maintain your momentum but still give yourself plenty of time to react to chang es in conditions If there is any question about your a...

Page 100: ...hile using the ve hicle If you are not familiar with vehicle service have a Yamaha dealer perform the service WARNING EWB02563 Turn off the engine when performing main tenance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine while servicing can lead to eye injury burns fire o...

Page 101: ...ervice information included in this man ual is intended to provide you the owner with the necessary information for completing your own preventive maintenance and minor repairs The tools provided in the owner s tool kit are sufficient for this purpose except that a torque wrench is also necessary to properly tighten nuts and bolts 1 Owner s manual 1 1 Owner s tool kit 2 Tire pressure gauge 1 2 UB4...

Page 102: ... have a torque wrench available during a service operation requiring one take your vehicle to a Yamaha dealer to check the torque settings and adjust them as neces sary UB427BE0 book Page 3 Friday February 5 2016 2 14 PM ...

Page 103: ...followed Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools data and technical skills NO ITEM ROUTINE INITIAL EVERY Whichev er comes first month 1 3 6 6 12 km mi 320 200 1200 750 2400 1500 2400 1500 4800 3000 hours 20 75 150 150 300 1 Fuel line Check fuel hose for cracks or damage Replace if necessary 2 Valves Check valve clearance Adjust if necessar...

Page 104: ... 6 Air induction sys tem Check the air cut off valve reed valve and hose for damage Replace any damaged parts if necessary 7 Spark arrester Clean NO ITEM ROUTINE INITIAL EVERY Whichev er comes first month 1 3 6 6 12 km mi 320 200 1200 750 2400 1500 2400 1500 4800 3000 hours 20 75 150 150 300 UB427BE0 book Page 5 Friday February 5 2016 2 14 PM ...

Page 105: ...necessary Every 20 40 hours more often in wet or dusty areas 3 Engine oil Change warm engine before draining 4 Engine oil filter cartridge Replace 5 Final gear oil Dif ferential gear oil Check oil level and for leakage Change 6 Front brake Check operation brake pad wear fluid leak age see page 8 8 Correct if necessary Replace pads if worn to the limit 7 Rear brake Check operation brake pad wear fl...

Page 106: ...ngs Check bearing assemblies for loose ness damage Replace if damaged 14 Front and rear suspension Check operation and for oil leakage Correct if necessary 15 Steering system Check operation and for looseness Replace if damaged Check toe in Adjust if necessary 16 Stabilizer bushes Check for cracks or other damage and re place if necessary NO ITEM ROUTINE INITIAL EVERY Whichev er comes first month ...

Page 107: ...ease 18 Drive shaft uni versal joint Lubricate with lithium soap based grease 19 Engine mount Check for cracks or damage Check bolt tightness 20 Front and rear axle boots Check for cracks or other damage and re place if necessary 21 Fittings and fas teners Check all chassis fittings and fasteners Correct if necessary NO ITEM ROUTINE INITIAL EVERY Whichev er comes first month 1 3 6 6 12 km mi 320 2...

Page 108: ...s replace the internal components of the brake master cylinder and calipers and change the brake fluid Replace the brake hoses every four years and if cracked or damaged UB427BE0 book Page 9 Friday February 5 2016 2 14 PM ...

Page 109: ...340 Hood To remove 1 Pull the tab on each hood lock up and then turn the hood locks 1 4 turn clock wise 2 Remove the hood 1 Tab 1 1 Tab 2 Hood lock 1 Hood 1 2 1 UB427BE0 book Page 10 Friday February 5 2016 2 14 PM ...

Page 110: ...efore each operation In addition change the oil and the oil filter car tridge at the intervals specified in the periodic maintenance and lubrication chart To check the engine oil level 1 Park the vehicle on a level surface 2 Check the engine oil level on a cold en gine TIP If the engine was started before checking the oil level be sure to warm up the engine suffi ciently and then wait at least 10 ...

Page 111: ... level marks 6 If the engine oil is at or below the mini mum level mark remove the right rear panel by removing the quick fastener screws and bolts and then add sufficient oil of the recommended type to raise it to the correct level 1 Engine oil dipstick 1 1 Maximum level mark 2 Minimum level mark 3 Oil filler hole 1 2 3 UB427BE0 book Page 12 Friday February 5 2016 2 14 PM ...

Page 112: ...l minutes and then turn it off 3 Lift the cargo bed up See page 4 22 for cargo bed lifting and lowering proce dures 4 Remove the right rear panel by removing the quick fastener screws and bolts 5 Place an oil pan under the engine to col lect the used oil and then remove the dipstick 6 Remove the engine oil drain bolt and its gasket to drain the oil from the crank case 1 Right rear panel 2 Quick fa...

Page 113: ...tridge If the O ring remains attached to the crankcase oil leakage may occur TIP An oil filter wrench is available from a Yamaha dealer 8 Apply a light coat of clean engine oil to the O ring of the new oil filter cartridge TIP Make sure that the O ring is properly seated 1 Engine oil drain bolt 2 Gasket 1 2 1 Oil filter cartridge 2 Oil filter wrench 2 1 UB427BE0 book Page 14 Friday February 5 2016...

Page 114: ...t and then tighten the bolt to the specified torque 11 Refill with the specified amount of recom mended engine oil and then insert the dipstick completely into the oil filler hole 1 O ring Tightening torque Oil filter cartridge 17 Nm 1 7 m kgf 12 ft lbf 1 1 Torque wrench Tightening torque Engine oil drain bolt 30 Nm 3 0 m kgf 22 ft lbf 1 UB427BE0 book Page 15 Friday February 5 2016 2 14 PM ...

Page 115: ...ge If oil is leaking immediately turn the engine off and check for the cause 13 Turn the engine off wait at least 10 minu tes and then check the oil level and cor rect it if necessary 14 Install the right rear panel by installing the bolts and the quick fastener screws 15 Lower the cargo bed EBU36050 Final gear oil Check the oil level and change the final gear oil at the intervals specified in the...

Page 116: ...et for damage and re place it if necessary 5 Install the oil filler bolt and its gasket and then tighten the bolt to the specified torque Changing the final gear oil 1 Park the vehicle on a level surface 2 Place an oil pan under the final gear case to collect the used oil 3 Remove the final gear oil filler bolt the fi nal gear oil drain bolt and their gasket to drain the oil 1 Final gear oil 2 Gas...

Page 117: ...ay be used instead 6 Check the oil filler bolt gasket for dam age and replace it if necessary 7 Install the oil filler bolt and its gasket and then tighten the bolt to the specified torque 8 Check for oil leakage If oil leakage is found check for the cause 1 Final gear oil drain bolt 2 Gasket Tightening torque Final gear oil drain bolt 22 Nm 2 2 m kgf 16 ft lbf 2 1 Recommended oil SAE 80 API GL 4 ...

Page 118: ...t should be up to the brim of the filler hole 3 If the level is low add sufficient oil of the recommended type to raise it to the specified level NOTICE Be sure no for eign material enters the differential gear case ECB00412 4 Check the gasket for damage and re place it if necessary 5 Install the differential gear oil filler bolt and its gasket and then tighten the bolt to the specified torque 1 D...

Page 119: ...ial gear case with the recommended oil NOTICE Be sure no foreign material enters the differential gear case ECB00412 TIP GL 4 is a quality and additive rating GL 5 rated hypoid gear oils may also be used If desired an SAE 80W 90 hypoid gear oil may be used instead Tightening torque Differential gear oil filler bolt 23 Nm 2 3 m kgf 17 ft lbf 1 Differential gear oil drain bolt 2 Gasket 1 2 Tightenin...

Page 120: ...icle on a level surface 2 Check the coolant level in the coolant reservoir when the engine is cold as the coolant level varies with engine tempera ture TIP The coolant should be between the minimum and maximum level marks 3 If the coolant is at or below the minimum level mark remove the coolant reservoir cap add coolant to the maximum level mark install the reservoir cap Tightening torque Differen...

Page 121: ...n is automatically switched on or off according to the coolant temperature in the radiator NOTICE ECB02260 Mix antifreeze with distilled water only However if distilled water is not available soft water may be used for refilling If your vehicle overheats see page 8 57 for instructions EBU32400 Axle boots Check the axle boots for holes or tears If any damage is found have them replaced by a Yamaha ...

Page 122: ...age 4 22 for cargo bed lifting and lowering proce dures 2 Remove the spark plug cap 3 Use the spark plug wrench in the tool kit to remove the spark plug as shown 1 Rear axle boot 1 1 1 Spark plug cap 1 Spark plug wrench 1 1 UB427BE0 book Page 23 Friday February 5 2016 2 14 PM ...

Page 123: ...es ex cessive or if carbon and other deposits are excessive you should replace the spark plug with the specified plug Measure the spark plug gap with a wire thick ness gauge and if necessary adjust the gap to specification Installation 1 Clean the surface of the spark plug gas ket and its mating surface and then wipe off any grime from the spark plug threads 2 Install the spark plug and tighten it...

Page 124: ...hrottle body and manifold fittings for an air tight seal Tighten all fittings securely to avoid the possibility of unfiltered air entering the en gine NOTICE ECB02270 Never operate the engine with the air filter element removed Doing so would allow unfiltered air to enter causing rapid en gine wear and possible engine damage Additionally the fuel injection system would be affected resulting in poo...

Page 125: ... the quick fastener screws 4 Remove the air filter case cover by un hooking the holders 1 Center passenger seat 2 Rubber damper 3 Bolt 1 2 3 3 1 Quick fastener screw 2 Cover A 3 Cover B 2 3 1 UB427BE0 book Page 26 Friday February 5 2016 2 14 PM ...

Page 126: ...r frame inward remove the air filter el ement holder 7 Remove the sponge material from the air filter frame 1 Air filter case cover holder 2 Air filter case cover 1 Air filter element 2 1 1 1 1 Air filter element holder 2 Projection 1 2 UB427BE0 book Page 27 Friday February 5 2016 2 14 PM ...

Page 127: ...ist the sponge material when squeezing it ECB00442 10 Wash the sponge material in warm soapy water to remove remaining solvent then rinse thoroughly with plain warm water 11 Squeeze excess water out of the sponge material NOTICE Do not twist the sponge material when squeezing it ECB00442 12 Allow the sponge material to dry thor oughly Inspect the sponge material and replace it if damaged 1 Air fil...

Page 128: ...nstall the air filter element holder 16 Install the air filter element 17 Fit the holders on the air filter case cover onto the projections on the air filter case and then install the air filter case cover by hooking the holders onto the cover 18 Install cover A then cover B in their orig inal positions by installing the quick fas tener screws 1 Holder 2 Projection 1 2 1 Cover A 1 UB427BE0 book Pa...

Page 129: ... There is a check hose at the bottom of the air filter case under the cargo bed and a check hose at the bottom of the air duct The air duct check hose can be accessed under the vehicle If dust or water collects in a check hose empty the hose and clean the air filter element and air filter case 1 Cover B Tightening torque Center passenger seat bolt 23 Nm 2 3 m kgf 17 ft lbf 1 1 Air filter case chec...

Page 130: ...e after re moving the drain plug have a Yamaha dealer inspect the vehicle as the water may affect other engine parts EBU32450 Cleaning the spark arrester WARNING EWB03370 Hot exhaust system may cause burns To avoid burns or fires make sure that the en gine is stopped and the exhaust system is cool before cleaning the spark arrester Do not start the engine while cleaning the ex haust system 1 Remov...

Page 131: ...ester portion of the tailpipe and inside of the tailpipe housing 4 Install the gasket and then insert the tail pipe into the muffler and align the bolt holes 5 Install the bolts and tighten them to the specified torque 1 Tailpipe bolt 1 1 1 Gasket 2 Spark arrester 3 Tailpipe Tightening torque Tailpipe bolt 10 Nm 1 0 m kgf 7 2 ft lbf 3 2 1 UB427BE0 book Page 32 Friday February 5 2016 2 14 PM ...

Page 132: ... serviced or ad justed brakes could lead to a loss in brak ing ability and an accident EBU32480 Checking the front and rear brake pads Each brake pad is provided with wear indica tor grooves which allow you to check the brake pad wear without having to disassem ble the brake To check the brake pad wear check the wear indicator grooves If a brake pad has worn to the point that the wear indi cator g...

Page 133: ...ear indicator groove has al most disappeared have a Yamaha dealer re place the brake pads as a set EBU32500 Checking the brake fluid level Before riding check that the brake fluid is above the minimum level mark Check the brake fluid level with the top of the reservoir level Replenish the brake fluid if necessary 1 Brake pad wear indicator groove 1 1 Brake pad wear indicator groove 1 UB427BE0 book...

Page 134: ...r seals may deteriorate causing leakage Refill with the same type of brake fluid Adding a brake fluid other than DOT 4 may result in a harmful chemical reac tion Be careful that water does not enter the brake fluid reservoir when refilling Wa ter will significantly lower the boiling point of the fluid and may result in vapor lock NOTICE ECB01161 Brake fluid may damage painted surfaces or plastic p...

Page 135: ...nance or when they are damaged or leaking Replace the oil seals every two years Replace the brake hoses every four years EBU32530 Checking the brake pedal Have a Yamaha dealer check the brakes at the intervals specified in the periodic mainte nance and lubrication chart There should be no free play in the brake pedal The brakes should operate smoothly and there should be no brake drag If the brake...

Page 136: ...e parking brake lever 4 Slide the rubber cover back on the park ing brake cable 5 Loosen the locknut 6 Turn the adjusting nut in direction a to increase the free play or in direction b to decrease the free play 7 Tighten the locknut and then slide the rubber cover to its original position 1 Parking brake lever free play 1 1 Rubber cover 2 Adjusting nut 3 Locknut 1 a b 2 3 UB427BE0 book Page 37 Fri...

Page 137: ...35930 Cable inspection and lubrication WARNING EWB03380 Damaged cables could restrict operation which may cause an accident or injury In spect control cables frequently and re place damaged cables Corrosion can result when the outer covering of control cables becomes damaged Cables can also become frayed or kinked Lubricate the cable ends If the cables do not operate smoothly ask a Yamaha dealer t...

Page 138: ...periodic maintenance and lubrication chart Have a Yamaha dealer replace the stabilizer bushes if necessary EBU32590 Rear knuckle upper and lower pivot lu brication left and right Lubricate the knuckle upper and lower pivots with a grease gun Recommended lubricant Lithium soap based grease UB427BE0 book Page 39 Friday February 5 2016 2 14 PM ...

Page 139: ...al 1 Loosen the wheel nuts 2 Elevate the vehicle and place a suitable stand under the frame 3 Remove the nuts from the wheel 4 Remove the wheel Recommended lubricant Lithium soap based grease Recommended lubricant Lithium soap based grease UB427BE0 book Page 40 Friday February 5 2016 2 14 PM ...

Page 140: ... must replace the tires in pairs front or rear with tires of the same size and type as the originals Never replace just one tire WARNING EWB03390 Installing improper tires on your Yamaha Viking can affect handling and stability This can cause a loss of control The tires listed below have been approved by Yamaha Motor Manufacturing Corporation of America for this model 1 Wheel nut 1 1 Front tire Si...

Page 141: ... EWB03400 Do not reverse the rims on your Yamaha Viking to widen the track width Installing wheels improperly increases the risk of wheel failure and accidents EBU32640 Battery The battery is located under the hood See page 8 10 for hood removal and installation procedures This model is equipped with a VRLA Valve Regulated Lead Acid battery There is no need to check the electrolyte or to add dis 1...

Page 142: ...arge quantities of water or milk Follow with milk of magnesia beaten egg or vegetable oil Get prompt medical attention EYES Flush with water for 15 minutes and get prompt medical attention WARNING EWB03420 Batteries may produce explosive gases Ventilate when charging or using in a closed space Keep batteries away from sparks flames cigarettes or other sourc es of ignition To remove the battery 1 T...

Page 143: ...1002 6 Pull the battery out of its compartment To charge the battery Have a Yamaha dealer charge the battery as soon as possible if it seems to have dis charged Keep in mind that the battery tends to discharge more quickly if the vehicle is equipped with optional electrical accessories 1 Quick fastener screw 2 Air intake duct panel 2 1 1 Positive battery lead red 2 Battery band 3 Negative battery ...

Page 144: ...month and fully charge it if necessary NOTICE ECB00941 Always keep the battery charged Storing a discharged battery can cause perma nent battery damage To install the battery TIP Be sure the battery is fully charged 1 Place the battery in its compartment 2 Connect the positive battery lead first then the negative battery lead by install ing their bolt NOTICE When installing the battery the main sw...

Page 145: ...ery Do not touch the positive lead of the jumper cable to the negative lead Do not reverse the polarity of the jumper cables when connecting to the batteries However if the vehicle must be jump started proceed as follows 1 Turn the key to off 2 Remove the hood See page 8 10 for hood removal and installation proce dures 3 Using a charged 12 volt battery connect the positive lead of the jumper cable...

Page 146: ...starts disconnect the negative lead of the jumper cable from the frame and charged battery and then disconnect the positive lead of the jump er cable from the charged battery and the battery in the vehicle 7 Install the hood EBU33100 Fuse replacement The main fuse the fuel injection system fuse the EPS fuse and the fuse box are located under the hood See page 8 10 for hood re moval and installatio...

Page 147: ... injection system fuse 5 Fuel injection system spare fuse 1 3 2 4 5 1 Backup fuse BACK UP for clock 2 Ignition fuse IGNITION 3 Four wheel drive motor fuse DIFF 4 Auxiliary DC jack fuse TERMINAL 5 Signaling system fuse SIGNAL 6 Headlight fuse HEAD 7 Spare fuse 8 Radiator fan motor fuse FAN 1 2 3 4 5 6 8 7 7 UB427BE0 book Page 48 Friday February 5 2016 2 14 PM ...

Page 148: ...use of the specified amperage Never use any material in place of the proper fuse Using an improper fuse can cause damage to the electrical system and may lead to a fire EWB03440 Specified fuses Main fuse 40 0 A Fuel injection system fuse 10 0 A Headlight fuse 15 0 A Ignition fuse 10 0 A Auxiliary DC jack fuse 10 0 A Signaling system fuse 10 0 A Four wheel drive motor fuse 10 0 A Radiator fan motor...

Page 149: ...system 5 Install the hood EBU32670 Replacing a headlight bulb If a headlight bulb burns out replace it as fol lows 1 Remove the cover at the rear of the head light by pulling it off 2 Remove the headlight bulb cover by pull ing it off 3 Disconnect the headlight coupler 1 Cover at the rear of the headlight 1 1 Headlight bulb cover 1 UB427BE0 book Page 50 Friday February 5 2016 2 14 PM ...

Page 150: ...b holder NOTICE Do not touch the glass part of the headlight bulb to keep it free from oil otherwise the transparency of the glass the luminosity of the bulb and the bulb life will be adversely affected Thoroughly clean off any dirt and fin gerprints on the headlight bulb using a cloth moistened with alcohol or thin ner ECB00652 1 Headlight coupler 1 Headlight bulb holder 1 1 UB427BE0 book Page 51...

Page 151: ...t the headlight beam if necessary EBU32681 Headlight beam adjustment NOTICE ECB00691 It is advisable to have a Yamaha dealer make this adjustment To raise the beam turn the headlight beam adjusting screw in direction a To lower the beam turn the headlight beam adjusting screw in direction b 1 Do not touch the glass part of the bulb 1 1 Headlight beam adjusting screw 1 a b UB427BE0 book Page 52 Fri...

Page 152: ...A if replacing the left tail brake light bulb or panel B if replac ing the right tail brake light bulb by re moving the quick fastener screws nuts and bolts 1 Panel A 1 1 Panel B 1 Quick fastener screw 2 Panel front bolt and panel nut 3 Panel rear bolt 4 Panel A 1 3 4 2 1 UB427BE0 book Page 53 Friday February 5 2016 2 14 PM ...

Page 153: ... the panel nuts and the panel rear bolt to the specified torques EBU32700 Troubleshooting Although Yamaha vehicles receive an inspec tion before shipment from the factory trouble may occur during operation Any problem in the fuel compression or ignition systems can cause poor starting and loss of power The troubleshooting chart describes a quick easy procedure for making checks If your vehicle req...

Page 154: ...y are often inferior Consequently they have a shorter service life and can lead to ex pensive repair bills WARNING EWB03450 When checking the fuel system do not smoke and make sure there are no open flames or sparks in the area including pilot lights from water heaters or furnaces Gasoline or gasoline vapors can ignite or explode causing severe injury or property damage UB427BE0 book Page 55 Frida...

Page 155: ...amaha dealer check the vehicle Remove the spark plug and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gap or replace the spark plug Have a Yamaha dealer check the vehicle The engine does not start Check the compression Operate the electric starter 2 Battery The engine turns over quickly The engine turns over slowly The battery is good Dry Wet Operate the ele...

Page 156: ...he recommended coolant tap water can be used temporarily provided that it is changed to the recommended coolant as soon as possible Wait until the engine has cooled Check the coolant level in the coolant reservoir and or radiator Level is OK Level is low check the cooling system for leakage No leakage Leakage Ask a Yamaha dealer to inspect and repair the cooling system Add coolant See TIP Restart ...

Page 157: ...rakes several times at slow speeds to let friction dry the brakes Wet brakes may have reduced stopping ability in creasing the chance of an accident EWB03471 NOTICE Excessive water pres sure may cause water seepage and deterioration of wheel bearings brakes transmission seals and electri cal devices Many expensive repair bills have resulted from improper high pressure detergent applications such a...

Page 158: ...epairs before storing the vehi cle After thoroughly cleaning the vehicle prepare for storage as follows 1 Fill the fuel tank with fresh fuel and add the specified amount of Fuel Med Rx or another high quality fuel stabilizer prod uct Follow the instructions on the prod uct label Operate the vehicle for at least 5 minutes to distribute treated fuel through the fuel system 2 Remove the spark plug an...

Page 159: ...light film of oil Do not apply oil to any rubber parts or the seat covers 7 Remove the battery and charge it Store it in a dry place and recharge it once a month Do not store the battery in an ex cessively warm or cold place less than 0 C 30 F or more than 30 C 90 F Use of fuel stabilizer eliminates the need to drain the fuel system Consult a Yamaha dealer if the fuel system needs to be drained UB...

Page 160: ...ghted sound power level 93 0 dB A YXM70VPXH_EUR FRA GBR Uncertainty of measurement 3 0 dB A YXM70VPXH_EUR FRA GBR Vibration on seat EN1032 ISO5008 Will not exceed 0 5 m s YXM70VPXH_EUR FRA GBR Uncertainty of measurement 0 0 m s YXM70VPXH_EUR FRA GBR Vibration on handle EN1032 ISO5008 Will not exceed 2 5 m s YXM70VPXH_EUR FRA GBR Uncertainty of measurement 0 2 m s YXM70VPXH_EUR FRA GBR Engine Engin...

Page 161: ...nt quantity Coolant reservoir up to the maximum level mark 0 28 L 0 30 US qt 0 25 Imp qt Radiator including all routes 2 74 L 2 90 US qt 2 41 Imp qt Air filter Air filter element Wet element Fuel Recommended fuel Regular unleaded gasoline only Fuel tank capacity 36 7 L 9 69 US gal 8 07 Imp gal Fuel injection Throttle body ID mark 1XD1 00 Spark plug s Manufacturer model NGK CPR7EA 9 Spark plug gap ...

Page 162: ...MU10 Loading Maximum loading limit 411 0 kg 906 lb Total weight of operator passengers cargo accessories and tongue Tire air pressure measured on cold tires Recommended Vehicle load 0 300 kg 0 661 lb Front 75 0 kPa 0 750 kgf cm 11 psi Rear 100 0 kPa 1 000 kgf cm 15 psi Vehicle load 300 kg maximum 661 lb maximum Front 75 0 kPa 0 750 kgf cm 11 psi Rear 125 0 kPa 1 250 kgf cm 18 psi Minimum Vehicle l...

Page 163: ...Type Hydraulic disc brake Operation Unified brake Specified brake fluid DOT 4 Front suspension Type Double wishbone Spring shock absorber type Coil spring gas oil damper Wheel travel 205 mm 8 1 in Rear suspension Type Double wishbone Spring shock absorber type Coil spring gas oil damper Wheel travel 205 mm 8 1 in Electrical system Ignition system TCI Charging system AC magneto Battery Model U1 H11...

Page 164: ...gnition fuse 10 0 A Auxiliary DC jack fuse 10 0 A Backup fuse 10 0 A Four wheel drive motor fuse 10 0 A Radiator fan motor fuse 25 0 A EBU33221 For Europe only The figures quoted are emission levels and are not necessarily safe working levels Whilst there is a correlation between the emission and exposure levels this cannot be used reli ably to determine whether or not further pre cautions are req...

Page 165: ...the noise Also the permissible exposure level can vary from country This information however will en able the user of the machine to make a better evaluation of the hazard and risk UB427BE0 book Page 6 Friday February 5 2016 2 14 PM ...

Page 166: ...CATION NUMBER MODEL LABEL INFORMATION EBU32800 Vehicle identification number The vehicle identification number is stamped into the frame The vehicle identification number is used to identify your vehicle EBU33331 Model label The model label can be found under the driver seat Record the information on this label in the space provided This information will be needed to order spare parts from your Ya...

Page 167: ...11 2 11 1 Model label 1 UB427BE0 book Page 2 Friday February 5 2016 2 14 PM ...

Page 168: ...ing light 4 4 Cup holders 4 20 D Differential gear oil Periodic maintenance 8 19 Differential gear Pre operation check 5 6 Doors 4 15 Driver seat position 4 16 Drive select lever 4 14 Drive select lever operation and reverse driving 6 3 E Engine break in 6 1 Engine oil and oil filter cartridge Periodic maintenance 8 11 Engine oil Pre operation check 5 5 Engine trouble warning light 4 4 EPS warning...

Page 169: ...ng brake lever free play adjusting 8 36 Parking brake pads checking 8 34 Passenger handhold Pre operation check 5 7 R Rear knuckle upper and lower pivot lubrication 8 39 Reverse indicator light 4 3 S Safety information 2 1 Seat belt indicator light 4 5 Seat belts 4 17 Seat belts Pre operation check 5 6 Seats 4 15 Spark arrester cleaning 8 31 Spark plug inspecting 8 23 Specifications 10 1 Stabilize...

Page 170: ...12 3 12 W Wheel installation 8 42 Wheel removal 8 40 UB427BE0 book Page 3 Friday February 5 2016 2 14 PM ...

Page 171: ...UB427BE0 book Page 4 Friday February 5 2016 2 14 PM ...

Page 172: ...Original instructions PRINTED IN USA 2016 02 0 3 1 CR E UB427BE0 book Page 1 Friday February 5 2016 2 14 PM ...

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Yamaha Viking YXM70VPHH 2016, Owner'S Manual

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