4-8
CYLINDER HEAD
ENG
NOTE:
NOTE:
NOTE:
4. Remove:
cylinder head
Loosen the nuts in the proper sequence.
Loosen each nut 1 / 2 of a turn at a time.
After all of the nuts are fully loosened, remove
them.
EAS00227
CHECKING THE CYLINDER HEAD
1. Eliminate:
combustion chamber carbon deposits
(with a rounded scraper)
Do not use a sharp instrument to avoid damag-
ing or scratching:
spark plug threads
valve seats
2. Check:
cylinder head
Damage / scratches
Replace.
3. Measure:
cylinder head warpage
Out of specification
Resurface the cylin-
der head.
Cylinder head warpage
Less than 0.05 mm
a. Place a straightedge
1
and a thickness
gauge
2
across the cylinder head.
b. Measure the warpage.
c. If the limited is exceeded, resurface the cylin-
der head as follows.
d. Place a 400
600 grit wet abrasive paper
on the surface plate and resurface the cylin-
der head using a figure-eight sanding pat-
tern.
To ensure an even surface, rotate the cylinder
head several times.
Summary of Contents for TW125 1999
Page 1: ......
Page 2: ......
Page 8: ......
Page 9: ...GEN INFO 1 ...
Page 11: ......
Page 19: ...GEN INFO ...
Page 20: ...SPEC 2 ...
Page 22: ......
Page 47: ...CHK ADJ 3 ...
Page 49: ......
Page 89: ...CHK ADJ ...
Page 90: ...ENG 4 ...
Page 94: ......
Page 162: ...ENG ...
Page 163: ...CARB 5 ...
Page 165: ......
Page 174: ...CHAS 6 ...
Page 236: ...CHAS ...
Page 237: ...ELEC 7 ...
Page 239: ......
Page 274: ...TRBL SHTG 8 ...
Page 276: ......
Page 282: ...TRBL SHTG ...