Yamaha TT600R, Service Manual

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INTRODUCTION/PERIODIC MAINTENANCE/
LUBRICATION INTERVALS
3-2
INSP
ADJ
ODOMETER READING (x 1,000 km)
ANNUAL
N0. ITEM CHECK OR MAINTENANCE JOB
1 10 20 30 40
CHECK
18 * Rear brake • Check operation, fluid level and vehicle for fluid leakage.
✓ ✓ ✓ ✓
Rear shock
• Check operation and shock absorber for oil leakage.
19
*
absorber
✓ ✓ ✓ ✓
assembly
sull’ammortizzatore.
Rear suspension
• Check operation. ✓ ✓ ✓ ✓
20
*
relay arm and
connecting arm
• Lubricate with lithium-soap-based grease. ✓ ✓ pivoting points
• Check starter (choke) operation.
21 * Carburator
• Adjust engine idling speed.
✓ ✓ ✓ ✓ ✓ ✓
22 Engine oil
• Change.
✓ ✓ ✓ ✓ ✓ ✓
• Check oil level and oil leakage.
23
Engine oil filter
• Replace.
✓ ✓ ✓
element
24 *
Front and rear •
brake switches
• Check operation.
✓ ✓ ✓ ✓ ✓ ✓
Moving parts
25
and cables
• Lubricate.
✓ ✓ ✓ ✓ ✓
Throttle grip • Check operation and free play.
26 * housing and • Adjust the throttle cable free play if necessary.
✓ ✓ ✓ ✓ ✓
cable • Lubricate the throttle grip housing and cable.
27 *
Muffler and
• Check the screw clamp for looseness.
✓
exhaust pipe
28 *
Lights, signals • Check operation.
✓ ✓ ✓ ✓ ✓ ✓
and switches • Adjust headlight beam.
* Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools,
data and technical skills.
NOTE:
• The annual checks must be performed every year, except if a kilometer-based maintenance is per-
formed instead.
• From 50,000 km, repeat the maintenance intervals starting from 10,000 km.
• The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
• Hydraulic brake system:
• Check the brake fluid level regularly and fill as required.
• Replace the oil seals on the inner parts of the master cylinder and caliper cylinder every two years.
• Replace the brake hoses every four years or if cracked or damaged.