Yamaha TT-R125E(W), Owner'S Service Manual

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GENERAL MAINTENANCE AND LUBRICATION CHART
NOTE:
From 18 months or 4,200 mi (7,000 km) or 210 hours, repeat the maintenance intervals starting from 6 months
or 1,800 mi (3,000 km) or 90 hours.
Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and
technical skills.
For TT-Rs not equipped with an odometer or an hour meter, follow the month maintenance intervals.
For TT-Rs equipped with an odometer or an hour meter, follow the mi (km) or hours maintenance intervals.
Hovewer, keep in mind that if the TT-R isn´t used for a long period of time, the month maintenance intervals
should be followed.
Nº ITEM CHECKS AND MAINTENANCE JOBS
ODOMETER READINGS INITIAL
Clutch
Check operation
Adjust or replace cable.
1
*
Whichever
comer first
month
mi
(km)
hours
600
(1,000)
1 6 12
1,800
(3,000)
3,000
(5,000)
30 90 150
Spark arrester
Clean.
Front brake
(TT-R125 / TT-R125E)
Check operation.
Adjust brake lever free play and replace brake shoes if necessary.
(TT-R125KW / TT-R215LWE)
Check operation, fluid level, and for fluid leakage.
Replace brake pads if necessary.
Replace brake fluid every 1 year. (TT-R125LW / TT-R125LWE)
Rear brake
Check operation.
Adjust brake pedal free play and replace brake shoes if necessary
Brake hose
(TT-R125LW / TT-
R125LWE)
Check for clack damage.
Replace
Wheels
Check runout, spoke tightness and for damage.
Tighten spokes if necessary.
Tires
Check tread depth and for damage.
Replace if necessary.
Check air pressure.
Correct if necessary.
Wheel bearings
Check bearings for smooth operation.
Replace if necessary.
Swingarm
Check swingarm pivoting point for play.
Correct if necessary.
Lubricate with lithium soap based grease.
Drive chain
Check chain slack / alignment and condition.
Adjust and lubricate chain.
Steering
bearings
Check bearing assemblies for looseness.
Lubricate with litium soap based grease every 2,400 mi (4,000 km) or
120 hours or 12 months (whichever comes first).
Brake and clutch
lever pivot shafts Apply lithium soap based grease lightly.
2
* 3
*
4
*
5
* 6
*
7
*
8
* 9
10
11
*
12
Brake pedal pivot
shafts
Apply lithium soap based grease lightly.
Sidestand pivot
Check operation.
Apply lithium soap based grease lightly.
13
14
Front fork
Check operation and for oil leakage.
Replace if necessary.
15
*
Every 1 year
Every 4 year
Every ride
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INSP
ADJ
MAINTENANCE INTERVALS
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