CABLE ROUTING
2-54
1. Air induction system hose (air filter case to air
cut-off valve)
2. Air filter case
3. Throttle cables
4. Stator coil assembly lead
5. Clamp
6. Positive battery lead
7. Starter motor lead
8. Stator coil lead
9. Wire harness (to rectifier/regulator)
10.Gear position switch lead
11.Sidestand switch lead
12.Oil level switch lead
13.Boots
14.Clutch cable
15.Intake air temperature sensor coupler
16.Handlebar switch coupler (left)
17.Bracket
18.Front left turn signal light coupler
19.Inner panel
20.Front turn signal light lead (left)
21.Handlebar switch lead 2 (left)
22.Handlebar switch lead 1 (left)
A. Route the air induction system hose (air filter
case to air cut-off valve) inside the throttle
cable.
B. Route the fuel tank drain hose outside to the
wire harnesses.
Route them inside to the brake hose.
C. Fasten the sidestand switch lead, stator coil
assembly lead, starter motor lead and oil
level switch lead with the clamp. The order of
the leads does not matter. Align the clamp
with the tape on the starter motor lead. Do
not cut off the clamp end and point it forward.
Pull the oil level switch lead when fastening.
D. Route the gear position switch lead inside to
the shift arm.
E. Hose bending edge
F. 30–50 mm (1.18–1.97 in)
G. Point the tips of fuel tank drain hose as
shown in the illustration.
H. Place the stator coil assembly lead so that
bare copper wires do not protrude from the
boots.
I. Install the intake air temperature sensor cou-
pler on the rib of the bracket.
J. Insert the clamp of the wire harness into the
hole in the bracket.
K. Insert the handlebar switch coupler (left) into
the bracket.
L. Insert the front left turn signal light coupler
into the inner panel.
M. Insert the clamp of the handlebar switch lead
(left) into the hole in the bracket.
N. Align each rounded end of the sidestand
switch lead, oil level switch lead and drain
hose, and clamp them. The opening of the
clamp should face toward the rear side of the
vehicle.
O. It does not matter whether the oil level switch
lead or the sidestand switch lead is on top.
P. Install the clamp to the handlebar switch lead
1 (left) so that it is against the front side of the
clamp on the handlebar switch lead 2 (left) as
shown in the illustration.
Q. Install the clamp so that the end of clamp is
aligned with the rib of the bracket as shown in
the illustration.
R. Face the clamp opening upward.
S. Install the clamp so that the end of clamp is
aligned with the center of the spring nut as
shown in the illustration.
T. Cut off the excess end of the tie to 5 mm (0.2
in).
U. Route the handlebar switch lead 1 (left)
above the handlebar switch lead 2 (left), and
then fasten with the clamp. Point the end of
the clamp upward and cut off the excess end.
Summary of Contents for Tracer MT09TRAH 2017
Page 1: ...2017 SERVICE MANUAL MT09TRA MT09TRAH 2SC 28197 E0 ...
Page 2: ......
Page 8: ......
Page 59: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 18 ...
Page 62: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 21 EAS30021 LUBRICATION DIAGRAMS 1 2 3 4 ...
Page 64: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 23 4 7 7 8 9 5 6 2 3 1 ...
Page 66: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 25 4 5 6 2 3 1 ...
Page 68: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 27 6 5 3 2 7 4 1 ...
Page 70: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 9 8 7 6 3 3 2 5 4 1 ...
Page 72: ...COOLING SYSTEM DIAGRAMS 2 31 EAS20020 COOLING SYSTEM DIAGRAMS 1 1 2 3 ...
Page 73: ...COOLING SYSTEM DIAGRAMS 2 32 1 Water pump 2 Thermostat 3 Radiator ...
Page 74: ...COOLING SYSTEM DIAGRAMS 2 33 1 2 3 4 5 6 ...
Page 76: ...CABLE ROUTING 2 35 EAS20021 CABLE ROUTING Handlebar top view ...
Page 78: ...CABLE ROUTING 2 37 Handlebar front view ...
Page 80: ...CABLE ROUTING 2 39 Radiator front side view and right side view ...
Page 82: ...CABLE ROUTING 2 41 Fuel tank left and bottom view ...
Page 84: ...CABLE ROUTING 2 43 Canister top view and left side view ...
Page 86: ...CABLE ROUTING 2 45 Air filter case and throttle body top view and left side view ...
Page 88: ...CABLE ROUTING 2 47 Air cut off valve left side view ...
Page 90: ...CABLE ROUTING 2 49 Frame and engine right side view ...
Page 92: ...CABLE ROUTING 2 51 Frame and engine right side view ...
Page 94: ...CABLE ROUTING 2 53 Frame and engine left side view ...
Page 96: ...CABLE ROUTING 2 55 Frame top view ...
Page 98: ...CABLE ROUTING 2 57 Frame top view ...
Page 100: ...CABLE ROUTING 2 59 Frame top view ...
Page 102: ...CABLE ROUTING 2 61 Front brake right side view and left side view ...
Page 104: ...CABLE ROUTING 2 63 Rear brake ...
Page 106: ...CABLE ROUTING 2 65 Hydraulic unit top view and left side view ...
Page 108: ...CABLE ROUTING 2 67 ...
Page 148: ...GENERAL CHASSIS 1 4 5 1 a b ...
Page 177: ...REAR WHEEL 4 34 Thickness gauge 90890 03180 Feeler gauge set YU 26900 9 1 2 a ...
Page 190: ...FRONT BRAKE 4 47 BRAKE SYSTEM ABS on page 3 15 ...
Page 246: ...CHAIN DRIVE 4 103 ...
Page 267: ...CAMSHAFTS 5 18 TIP Install the ignition coils 1 in the direction shown in the illustration 1 ...
Page 334: ...TRANSMISSION 5 85 ...
Page 362: ...AIR INDUCTION SYSTEM 7 15 EAS20071 AIR INDUCTION SYSTEM 1 2 3 2 3 4 4 ...
Page 368: ...AIR INDUCTION SYSTEM 7 21 ...
Page 371: ......
Page 372: ...IGNITION SYSTEM 8 1 EAS20072 IGNITION SYSTEM EAS30490 CIRCUIT DIAGRAM ...
Page 377: ...IGNITION SYSTEM 8 6 ...
Page 378: ...ELECTRIC STARTING SYSTEM 8 7 EAS20073 ELECTRIC STARTING SYSTEM EAS30493 CIRCUIT DIAGRAM ...
Page 384: ...CHARGING SYSTEM 8 13 EAS20074 CHARGING SYSTEM EAS30496 CIRCUIT DIAGRAM ...
Page 387: ...CHARGING SYSTEM 8 16 ...
Page 388: ...LIGHTING SYSTEM 8 17 EAS20075 LIGHTING SYSTEM EAS30498 CIRCUIT DIAGRAM ...
Page 391: ...LIGHTING SYSTEM 8 20 ...
Page 392: ...SIGNALING SYSTEM 8 21 EAS20076 SIGNALING SYSTEM EAS30500 CIRCUIT DIAGRAM ...
Page 398: ...COOLING SYSTEM 8 27 EAS20077 COOLING SYSTEM EAS30502 CIRCUIT DIAGRAM ...
Page 401: ...COOLING SYSTEM 8 30 ...
Page 402: ...FUEL INJECTION SYSTEM 8 31 EAS20078 FUEL INJECTION SYSTEM EAS30504 CIRCUIT DIAGRAM ...
Page 474: ...FUEL PUMP SYSTEM 8 103 EAS20081 FUEL PUMP SYSTEM EAS30513 CIRCUIT DIAGRAM ...
Page 477: ...FUEL PUMP SYSTEM 8 106 ...
Page 478: ...IMMOBILIZER SYSTEM 8 107 EAS20084 IMMOBILIZER SYSTEM EAS30519 CIRCUIT DIAGRAM ...
Page 487: ...IMMOBILIZER SYSTEM 8 116 ...
Page 488: ...ABS ANTI LOCK BRAKE SYSTEM 8 117 EAS20085 ABS ANTI LOCK BRAKE SYSTEM EAS30843 CIRCUIT DIAGRAM ...
Page 490: ...ABS ANTI LOCK BRAKE SYSTEM 8 119 EAS30525 ABS COMPONENTS CHART 1 2 3 4 5 8 9 1 6 7 ...
Page 492: ...ABS ANTI LOCK BRAKE SYSTEM 8 121 EAS30844 ABS COUPLER LOCATION CHART 2 1 3 4 5 ...
Page 520: ...ELECTRICAL COMPONENTS 8 149 EAS20089 ELECTRICAL COMPONENTS ...
Page 522: ...ELECTRICAL COMPONENTS 8 151 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 ...
Page 546: ...ELECTRICAL COMPONENTS 8 175 ...
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