ENGINE SPECIFICATIONS
2-3
Water pump
Water pump type
Single suction centrifugal pump
Impeller shaft tilt limit
0.15 mm (0.006 in)
Spark plug(s)
Manufacturer/model
NGK/CPR9EA9
Spark plug gap
0.8–0.9 mm (0.031–0.035 in)
Cylinder head
Warpage limit
0.10 mm (0.0039 in)
Camshaft
Camshaft cap inside diameter
24.500–24.521 mm (0.9646–0.9654 in)
Camshaft journal diameter
24.459–24.472 mm (0.9630–0.9635 in)
Camshaft-journal-to-camshaft-cap clearance
0.028–0.062 mm (0.0011–0.0024 in)
Limit
0.080 mm (0.0032 in)
Camshaft lobe dimensions
Lobe height (Intake)
36.290–36.390 mm (1.4287–1.4327 in)
Limit
36.190 mm (1.4248 in)
Lobe height (Exhaust)
35.720–35.820 mm (1.4063–1.4102 in)
Limit
35.620 mm (1.4024 in)
Camshaft runout limit
0.030 mm (0.0012 in)
Valve, valve seat, valve guide
Valve clearance (cold)
Intake
0.11–0.20 mm (0.0043–0.0079 in)
Exhaust
0.26–0.30 mm (0.0102–0.0118 in)
Valve dimensions
Valve seat contact width (intake)
0.90–1.10 mm (0.0354–0.0433 in)
Limit
1.60 mm (0.06 in)
Valve seat contact width (exhaust)
1.10–1.30 mm (0.0433–0.0512 in)
Limit
1.80 mm (0.07 in)
Valve stem diameter (intake)
4.475–4.490 mm (0.1762–0.1768 in)
Limit
4.445 mm (0.1750 in)
Valve stem diameter (exhaust)
4.460–4.475 mm (0.1756–0.1762 in)
Limit
4.430 mm (0.1744 in)
Valve guide inside diameter (intake)
4.500–4.512 mm (0.1772–0.1776 in)
Valve guide inside diameter (exhaust)
4.500–4.512 mm (0.1772–0.1776 in)
Valve-stem-to-valve-guide clearance (intake)
0.010–0.037 mm (0.0004–0.0015 in)
Limit
0.080 mm (0.0032 in)
Valve-stem-to-valve-guide clearance (ex-
haust)
0.025–0.052 mm (0.0010–0.0020 in)
Limit
0.100 mm (0.0039 in)
Valve stem runout
0.010 mm (0.0004 in)
Valve spring
Free length (intake)
39.31 mm (1.55 in)
Limit
37.34 mm (1.47 in)
Free length (exhaust)
37.78 mm (1.49 in)
Limit
35.89 mm (1.41 in)
Spring tilt (intake)
1.7 mm (0.07 in)
Spring tilt (exhaust)
1.6 mm (0.06 in)
Cylinder
Bore
78.000–78.010 mm (3.0709–3.0713 in)
Summary of Contents for Tracer MT09TRAH 2017
Page 1: ...2017 SERVICE MANUAL MT09TRA MT09TRAH 2SC 28197 E0 ...
Page 2: ......
Page 8: ......
Page 59: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 18 ...
Page 62: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 21 EAS30021 LUBRICATION DIAGRAMS 1 2 3 4 ...
Page 64: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 23 4 7 7 8 9 5 6 2 3 1 ...
Page 66: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 25 4 5 6 2 3 1 ...
Page 68: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 27 6 5 3 2 7 4 1 ...
Page 70: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 9 8 7 6 3 3 2 5 4 1 ...
Page 72: ...COOLING SYSTEM DIAGRAMS 2 31 EAS20020 COOLING SYSTEM DIAGRAMS 1 1 2 3 ...
Page 73: ...COOLING SYSTEM DIAGRAMS 2 32 1 Water pump 2 Thermostat 3 Radiator ...
Page 74: ...COOLING SYSTEM DIAGRAMS 2 33 1 2 3 4 5 6 ...
Page 76: ...CABLE ROUTING 2 35 EAS20021 CABLE ROUTING Handlebar top view ...
Page 78: ...CABLE ROUTING 2 37 Handlebar front view ...
Page 80: ...CABLE ROUTING 2 39 Radiator front side view and right side view ...
Page 82: ...CABLE ROUTING 2 41 Fuel tank left and bottom view ...
Page 84: ...CABLE ROUTING 2 43 Canister top view and left side view ...
Page 86: ...CABLE ROUTING 2 45 Air filter case and throttle body top view and left side view ...
Page 88: ...CABLE ROUTING 2 47 Air cut off valve left side view ...
Page 90: ...CABLE ROUTING 2 49 Frame and engine right side view ...
Page 92: ...CABLE ROUTING 2 51 Frame and engine right side view ...
Page 94: ...CABLE ROUTING 2 53 Frame and engine left side view ...
Page 96: ...CABLE ROUTING 2 55 Frame top view ...
Page 98: ...CABLE ROUTING 2 57 Frame top view ...
Page 100: ...CABLE ROUTING 2 59 Frame top view ...
Page 102: ...CABLE ROUTING 2 61 Front brake right side view and left side view ...
Page 104: ...CABLE ROUTING 2 63 Rear brake ...
Page 106: ...CABLE ROUTING 2 65 Hydraulic unit top view and left side view ...
Page 108: ...CABLE ROUTING 2 67 ...
Page 148: ...GENERAL CHASSIS 1 4 5 1 a b ...
Page 177: ...REAR WHEEL 4 34 Thickness gauge 90890 03180 Feeler gauge set YU 26900 9 1 2 a ...
Page 190: ...FRONT BRAKE 4 47 BRAKE SYSTEM ABS on page 3 15 ...
Page 246: ...CHAIN DRIVE 4 103 ...
Page 267: ...CAMSHAFTS 5 18 TIP Install the ignition coils 1 in the direction shown in the illustration 1 ...
Page 334: ...TRANSMISSION 5 85 ...
Page 362: ...AIR INDUCTION SYSTEM 7 15 EAS20071 AIR INDUCTION SYSTEM 1 2 3 2 3 4 4 ...
Page 368: ...AIR INDUCTION SYSTEM 7 21 ...
Page 371: ......
Page 372: ...IGNITION SYSTEM 8 1 EAS20072 IGNITION SYSTEM EAS30490 CIRCUIT DIAGRAM ...
Page 377: ...IGNITION SYSTEM 8 6 ...
Page 378: ...ELECTRIC STARTING SYSTEM 8 7 EAS20073 ELECTRIC STARTING SYSTEM EAS30493 CIRCUIT DIAGRAM ...
Page 384: ...CHARGING SYSTEM 8 13 EAS20074 CHARGING SYSTEM EAS30496 CIRCUIT DIAGRAM ...
Page 387: ...CHARGING SYSTEM 8 16 ...
Page 388: ...LIGHTING SYSTEM 8 17 EAS20075 LIGHTING SYSTEM EAS30498 CIRCUIT DIAGRAM ...
Page 391: ...LIGHTING SYSTEM 8 20 ...
Page 392: ...SIGNALING SYSTEM 8 21 EAS20076 SIGNALING SYSTEM EAS30500 CIRCUIT DIAGRAM ...
Page 398: ...COOLING SYSTEM 8 27 EAS20077 COOLING SYSTEM EAS30502 CIRCUIT DIAGRAM ...
Page 401: ...COOLING SYSTEM 8 30 ...
Page 402: ...FUEL INJECTION SYSTEM 8 31 EAS20078 FUEL INJECTION SYSTEM EAS30504 CIRCUIT DIAGRAM ...
Page 474: ...FUEL PUMP SYSTEM 8 103 EAS20081 FUEL PUMP SYSTEM EAS30513 CIRCUIT DIAGRAM ...
Page 477: ...FUEL PUMP SYSTEM 8 106 ...
Page 478: ...IMMOBILIZER SYSTEM 8 107 EAS20084 IMMOBILIZER SYSTEM EAS30519 CIRCUIT DIAGRAM ...
Page 487: ...IMMOBILIZER SYSTEM 8 116 ...
Page 488: ...ABS ANTI LOCK BRAKE SYSTEM 8 117 EAS20085 ABS ANTI LOCK BRAKE SYSTEM EAS30843 CIRCUIT DIAGRAM ...
Page 490: ...ABS ANTI LOCK BRAKE SYSTEM 8 119 EAS30525 ABS COMPONENTS CHART 1 2 3 4 5 8 9 1 6 7 ...
Page 492: ...ABS ANTI LOCK BRAKE SYSTEM 8 121 EAS30844 ABS COUPLER LOCATION CHART 2 1 3 4 5 ...
Page 520: ...ELECTRICAL COMPONENTS 8 149 EAS20089 ELECTRICAL COMPONENTS ...
Page 522: ...ELECTRICAL COMPONENTS 8 151 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 ...
Page 546: ...ELECTRICAL COMPONENTS 8 175 ...
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