Yamaha T115FL-2 Owner'S Manual Download | Manualshive

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background image

Perio

d

ic maintenance an

d

a

d

justment

7-9

7

EAU19607

Checkin

g

the spark plu

g

The spark plug is an important engine
component, which is easy to check.
Since heat and deposits will cause any
spark plug to slowly erode, the spark
plug should be removed and checked
in accordance with the periodic main-
tenance and lubrication chart. In addi-
tion, the condition of the spark plug
can reveal the condition of the engine.

To remove the spark plu

g

1. Remove the spark plug cap.
2. Remove the spark plug as shown,

with the spark plug wrench includ-
ed in the owner’s tool kit.

To check the spark plu

g

1. Check that the porcelain insulator

around the center electrode of the
spark plug is a medium-to-light
tan (the ideal color when the vehi-
cle is ridden normally).

TIP

If the spark plug shows a distinctly dif-
ferent color, the engine could be oper-
ating improperly. Do not attempt to
diagnose such problems yourself. In-
stead, have a Yamaha dealer check
the vehicle.

2. Check the spark plug for electrode

erosion and excessive carbon or
other deposits, and replace it if
necessary.

3. Measure the spark plug gap with a

wire thickness gauge and, if nec-
essary, adjust the gap to specifi-
cation.

To install the spark plu

g

1. Clean the surface of the spark

plug gasket and its mating sur-
face, and then wipe off any grime
from the spark plug threads.

2. Install the spark plug with the

spark plug wrench, and then tight-
en it to the specified torque.

1. Spark plug wrench
2. Screwdriver

1

2

Specifie

d

spark plu

g

:

NGK/CR6HSA

1. Spark plug gap

Spark plu

g

g

ap:

0.6–0.7 mm (0.024–0.028 in)

Ti

g

htenin

g

torque:

Spark plug:

12.5 N·m (1.25 kgf·m, 9.0 lb·ft)

UB6FE0E0.book Page 9 Friday, August 11, 2017 3:37 PM

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Summary of Contents for T115FL-2

Page 1: ...DIC183 Read this manual carefully before operating this vehicle EAU57142 B6F F8199 E0 T115FL 2P T115FL 2 T115FL 5 OWNER S MANUAL ...

Page 2: ...EAU46094 Read this manual carefully before operating this vehicle This manual should stay with this vehicle if it is sold UB6FE0E0 book Page 1 Friday August 11 2017 3 37 PM ...

Page 3: ...om trouble and injury In addition the many tips given in this manual will help keep your motorcycle in the best possible condition If you have any further questions do not hesitate to contact your Yamaha dealer The Yamaha team wishes you many safe and pleasant rides So remember to put safety first Yamaha continually seeks advancements in product design and quality Therefore while this manual conta...

Page 4: ...ntial personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key information to make procedures easier or clearer WARNING N...

Page 5: ... S MANUAL 2017 by Thai Yamaha Motor Co Ltd 1st edition June 2017 All rights reserved Any reprinting or unauthorized use without the written permission of Thai Yamaha Motor Co Ltd is expressly prohibited Printed in Thailand UB6FE0E0 book Page 2 Friday August 11 2017 3 37 PM ...

Page 6: ...tion chart 7 3 Removing and installing cowlings and panels 7 7 Checking the spark plug 7 9 Engine oil and oil filter element 7 10 Replacing the air filter element and cleaning the check hoses 7 12 Adjusting the engine idling speed 7 13 Adjusting the throttle grip free play 7 14 Valve clearance 7 15 Tires 7 15 Wheels 7 17 Adjusting the brake pedal free play 7 17 Brake light switches 7 18 Checking t...

Page 7: ...n signal light bulb 7 30 Troubleshooting 7 30 Troubleshooting chart 7 32 Motorcycle care and storage 8 1 Care 8 1 Storage 8 3 Specifications 9 1 Consumer information 10 1 Identification numbers 10 1 Vehicle data recording 10 2 Index 11 1 UB6FE0E0 book Page 2 Friday August 11 2017 3 37 PM ...

Page 8: ...vehicle They contain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is available from your Yamaha dealer 1 2 UB6FE0E0 book Page 1 Friday August 11 2017 3 37 PM ...

Page 9: ...Location of important labels 1 2 1 1 2 100kPa 1bar kPa psi kPa psi 200 29 225 33 200 29 280 41 1FP F1668 10 UB6FE0E0 book Page 2 Friday August 11 2017 3 37 PM ...

Page 10: ...This motorcycle is designed to carry the operator and a passen ger TIP Although this motorcycle is designed to carry a passenger always comply with the local regulations z The failure of motorists to detect and recognize motorcycles in traf fic is the predominating cause of automobile motorcycle accidents Many accidents have been caused by an automobile driver who did not see the motorcycle Making...

Page 11: ...re the result of head in juries The use of a safety helmet is the single most critical factor in the pre vention or reduction of head injuries z Always wear an approved helmet z Wear a face shield or goggles Wind in your unprotected eyes could contribute to an impairment of vision that could delay seeing a hazard z The use of a jacket substantial shoes trousers gloves etc is ef fective in preventi...

Page 12: ...mit keep the following in mind z Cargo and accessory weight should be kept as low and close to the motorcycle as possible Se curely pack your heaviest items as close to the center of the vehicle as possible and make sure to dis tribute the weight as evenly as possible on both sides of the mo torcycle to minimize imbalance or instability z Shifting weights can create a sud den imbalance Make sure t...

Page 13: ...teering travel or control opera tion or obscure lights or reflec tors Accessories fitted to the han dlebar or the front fork area can create instability due to improp er weight distribution or aerody namic changes If accessories are added to the handlebar or front fork area they must be as lightweight as possible and should be kept to a minimum Bulky or large accessories may seriously affect the s...

Page 14: ...he suspension should be com pressed somewhat by the tie downs if possible so that the mo torcycle will not bounce exces sively during transport EAU57610 Further safe riding points z Be sure to signal clearly when making turns z Braking can be extremely difficult on a wet road Avoid hard braking because the motorcycle could slide Apply the brakes slowly when stopping on a wet surface z Slow down as...

Page 15: ...ty of fatalities from motorcycle or scooter accidents are the result of head injuries The use of a safety hel met is the single most critical factor in the prevention or reduction of head in juries Always select an approved motorcy cle helmet Pay attention to the following when choosing a motorcycle helmet z The helmet must meet the safety standard TIS z The helmet size must match the size of the ...

Page 16: ...ormation 2 7 2 z Full type use only for riding at low to mid range speeds z Full face type use for riding at mid range to high speeds ZAUU0004 ZAUU0005 ZAUU0006 UB6FE0E0 book Page 7 Friday August 11 2017 3 37 PM ...

Page 17: ... 4 1 Front turn signal light page 7 29 2 Headlight page 7 28 3 Helmet holder page 4 9 4 Owner s tool kit page 7 1 5 Tail brake light page 7 29 6 Shift pedal page 4 5 7 Engine oil drain bolt page 7 10 UB6FE0E0 book Page 1 Friday August 11 2017 3 37 PM ...

Page 18: ...Battery page 7 26 3 Rear brake light switch page 7 18 4 Front brake fluid reservoir page 7 19 5 Air filter page 7 12 6 Engine oil filler cap page 7 10 7 Kickstarter page 4 8 8 Brake pedal page 4 5 9 Engine oil filter element page 7 10 UB6FE0E0 book Page 2 Friday August 11 2017 3 37 PM ...

Page 19: ...uments 1 2 3 4 5 6 1 Left handlebar switches page 4 4 2 Speedometer page 4 3 3 Fuel gauge page 4 4 4 Right handlebar switch page 4 4 5 Throttle grip page 7 14 6 Main switch steering lock page 4 1 UB6FE0E0 book Page 3 Friday August 11 2017 3 37 PM ...

Page 20: ...ghting and tail light come on automatically when the engine is started EAU10662 OFF All electrical systems are off The key can be removed WARNING EWA10062 Never turn the key to OFF or LOCK while the vehicle is moving Otherwise the electrical systems will be switched off which may result in loss of control or an accident EAUU1043 LOCK The steering is locked and all electrical systems are off The ke...

Page 21: ... z If the vehicle turns over and af ter placing it upright ensure that there is no fuel leakage If fuel is leaking have a Yamaha dealer check the vehicle EAUU0822 Keyhole cover To open the keyhole cover Insert the key head into the keyhole cover receptacle as shown and then turn the key to the right to open the cover To close the keyhole cover Press the PUSH SHUT button to close the keyhole cover ...

Page 22: ...cal circuit monitoring the engine If this oc curs have a Yamaha dealer check the self diagnosis system The electrical circuit of the warning light can be checked by turning the key to ON The warning light should come on for a few seconds and then go off If the warning light does not come on initially when the key is turned to ON or if the warning light remains on have a Yamaha dealer check the ele...

Page 23: ...high beam and to for the low beam EAU12461 Turn signal switch To signal a right hand turn push this switch to To signal a left hand turn push this switch to When released the switch returns to the cen ter position To cancel the turn signal lights push the switch in after it has re turned to the center position EAU12501 Horn switch Press this switch to sound the horn EAU12713 Start switch T115FL 2 ...

Page 24: ...ft up and your heel to shift down EAU12892 Brake lever The brake lever is located on the right side of the handlebar To apply the front brake pull the lever toward the throttle grip EAU12944 Brake pedal The brake pedal is located on the right side of the motorcycle To apply the rear brake press down on the brake pedal 1 Shift pedal 1 1 Brake lever 1 1 Brake pedal 1 UB6FE0E0 book Page 5 Friday Augu...

Page 25: ...eaking fuel is a fire hazard EAU13233 Fuel Make sure there is sufficient gasoline in the tank WARNING EWA10882 Gasoline and gasoline vapors are extremely flammable To avoid fires and explosions and to reduce the risk of injury when refueling follow these instructions 1 Before refueling turn off the en gine and be sure that no one is sit ting on the vehicle Never refuel while smoking or while in th...

Page 26: ...he Flex Fuel technology It is possible to blend gasoline and gasohol up to E85 in any proportion z When the vehicle will be used in ambient temperatures under 15 C use gasoline or gasohol of E20 or less to promote better engine starts NOTICE ECAT1300 z Use only the recommended fu el The use of leaded gasoline will cause severe damage to in ternal engine parts such as the valves and piston rings as...

Page 27: ...e that the exhaust sys tem has cooled down before doing any maintenance work z Do not allow the engine to idle more than a few minutes Long idling can cause a build up of heat NOTICE ECA10702 Use only unleaded gasoline The use of leaded gasoline will cause unre pairable damage to the catalytic converter EAU37652 Kickstarter If the engine fails to start by pushing the start switch try to start it b...

Page 28: ...n switch if the motorcycle will be left unattended TIP Make sure that the seat is properly se cured before riding EAU37482 Helmet holders The helmet holders are located under the seat To secure a helmet to a helmet hold er 1 Open the seat See page 4 9 2 Attach a helmet to a helmet hold er and then securely close the seat WARNING Never ride with a helmet attached to the helmet holder since the helm...

Page 29: ...l not get wet When washing the vehicle be careful not to let any water enter the storage compartment EAU37491 Sidestand The sidestand is located on the left side of the frame Raise the sidestand or lower it with your foot while holding the vehicle upright WARNING EWA14191 The vehicle must not be ridden with the sidestand down or if the side stand cannot be properly moved up or does not stay up oth...

Page 30: ... CHECKS PAGE Fuel Check fuel level in fuel tank Refuel if necessary Check fuel line for leakage 4 6 Engine oil Check oil level in engine If necessary add recommended oil to specified level Check vehicle for oil leakage 7 10 Front brake Check operation If soft or spongy have Yamaha dealer bleed hydraulic system Check brake pads for wear Replace if necessary Check fluid level in reservoir If necessa...

Page 31: ... 15 7 17 Brake pedal Make sure that operation is smooth Lubricate pedal pivoting point if necessary 7 23 Brake lever Make sure that operation is smooth Lubricate lever pivoting point if necessary 7 23 Centerstand sidestand Make sure that operation is smooth Lubricate pivots if necessary 7 23 Chassis fasteners Make sure that all nuts bolts and screws are properly tightened Tighten if necessary Inst...

Page 32: ...stalled EAUV0441 Starting and warming up a cold engine 1 Turn the key to ON 2 Shift the transmission into the neutral position See page 6 2 The neutral indicator light should come on If not ask a Yamaha dealer to check the electrical cir cuit 3 Place the vehicle on the center stand WARNING EWA14201 Before starting the engine make sure the transmission is in neutral and that the vehicle is placed o...

Page 33: ...ls etc When shifting gears fully return the throttle grip The use of the shift pedal is shown in the illustration TIP The transmission cannot be shifted from 4th gear to neutral when the en gine is running NOTICE ECA15181 z Make sure that the transmission is completely shifted into gear z Be sure to fully close the throttle grip when shifting z Make sure the neutral indicator light comes on when t...

Page 34: ...lves to the correct operating clearances During this period prolonged full throt tle operation or any condition that might result in engine overheating must be avoided EAU37793 0 150 km 0 90 mi Avoid prolonged operation above 1 3 throttle After every hour of operation stop the engine and then let it cool for five to ten minutes Vary the engine speed from time to time Do not operate the engine at o...

Page 35: ... exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them and be burned z Do not park on a slope or on soft ground otherwise the vehicle may overturn increasing the risk of a fuel leak and fire z Do not park near grass or other flammable materials which might catch fire UB6FE0E0 book Page 4 Friday August 11 2017 3 37 PM ...

Page 36: ... the engine when performing maintenance unless otherwise specified z A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires z Running the engine while ser vicing can lead to eye injury burns fire or carbon monoxide poisoning possibly leading to death See page 2 2 for more in formation about carbon monox ide WARNING EWA15461 Br...

Page 37: ...l system NO ITEM CHECK OR MAINTENANCE JOB ODOMETER READING whichever comes first ANNUAL CHECK 1000 km or 2 months 4000 km or 6 months 8000 km or 10 months 12000 km or 14 months 16000 km or 18 months 1 Fuel line Check fuel hoses for cracks or damage 2 Fuel filter Check condition Replace if necessary Every 12000 km 7500 mi 3 Spark plug Check condition Clean and regap Replace Every 8000 km 5000 mi 4 ...

Page 38: ...Air filter check hose Clean 4 Battery Check voltage Charge if necessary 5 Front brake disc brake Check operation fluid level and vehicle for fluid leakage Replace brake pads Whenever worn to the limit 6 Rear brake Check operation and adjust brake pedal free play Replace brake shoes Whenever worn to the limit 7 Brake hose disc brake Check for cracks or damage Check for correct routing and clamping ...

Page 39: ...le or riding in the rain 14 Steering bearings Check bearing play and steering for roughness Lubricate with lithium soap based grease Every 12000 km 7500 mi 15 Chassis fasteners Make sure that all nuts bolts and screws are properly tightened 16 Brake lever pivot shaft Lubricate with silicone grease 17 Brake pedal pivot shaft Lubricate with lithium soap based grease 18 Shift pedal pivot shaft Lubric...

Page 40: ...filter ele ment Replace 24 Front and rear brake switches Check operation 25 Moving parts and cables Lubricate 26 Throttle grip Check operation Check throttle grip free play and adjust if necessary Lubricate cable and grip housing 27 Lights signals and switches Check operation Adjust headlight beam NO ITEM CHECK OR MAINTENANCE JOB ODOMETER READING whichever comes first ANNUAL CHECK 1000 km or 2 mon...

Page 41: ...r filter element needs to be replaced more frequently when riding in unusually wet or dusty areas z Hydraulic brake service Regularly check and if necessary correct the brake fluid level Every two years replace the internal components of the brake master cylinders and calipers and change the brake fluid Replace the brake hoses every four years and if cracked or damaged UB6FE0E0 book Page 6 Friday ...

Page 42: ...ds to be re moved and installed EAU55940 Cowling A To remove the cowling Remove the screws and then pull the cowling off as shown To install the cowling Place the cowling in the original posi tion and then install the screws Cowling B To remove the cowling Remove the screws and then pull the cowling off as shown 1 Cowling A 2 Cowling B 3 Panel A 4 Panel B 3 2 1 4 1 Screw 2 Cowling A 1 2 1 Screw 2 ...

Page 43: ...tall the panel Place the panel in the original position and then install the bolts and screws Panel B To remove the panel 1 Open the seat See page 4 9 2 Remove the screws and then pull the panel by pulling it up To install the panel 1 Place the panel in the original po sition and then install the screws 2 Close the seat 1 Cowling B 2 Screw 1 2 1 Panel A 2 Screw 3 Bolt 1 2 3 1 Screw 1 UB6FE0E0 book...

Page 44: ...is ridden normally TIP If the spark plug shows a distinctly dif ferent color the engine could be oper ating improperly Do not attempt to diagnose such problems yourself In stead have a Yamaha dealer check the vehicle 2 Check the spark plug for electrode erosion and excessive carbon or other deposits and replace it if necessary 3 Measure the spark plug gap with a wire thickness gauge and if nec ess...

Page 45: ...itives z Make sure that no foreign mate rial enters the crankcase To check the engine oil level 1 Start the engine warm it up for several minutes and then turn it off 2 Wait a few minutes until the oil set tles 3 With the vehicle on a level surface hold it in an upright position for an accurate reading 4 Remove the oil filler cap and wipe the dipstick clean then insert the dipstick back into the o...

Page 46: ...ve the engine oil filler cap 4 Remove the engine oil drain bolt and gasket Discard the used gas ket TIP Skip steps 4 6 if the oil filter element is not being replaced 5 Remove the oil filter element cover by removing the bolts 6 Remove the used oil filter element and O rings Replace with new parts 1 Engine oil filler cap 1 Dipstick 2 Maximum level mark 3 Minimum level mark 4 O ring 1 ZAUV0288 ZAUV...

Page 47: ...utes Check for oil leakage 13 Turn the engine off and check the oil level one last time TIP Be sure to wipe off spilled oil on any parts after the engine and exhaust sys tem have cooled down EAUB1282 Replacing the air filter ele ment and cleaning the check hoses The air filter element should be re placed at the intervals specified in the periodic maintenance and lubrication chart Replace the air f...

Page 48: ... and then install it in its original position EAU21341 Adjusting the engine idling speed The engine idling speed must be checked and if necessary adjusted as follows at the intervals specified in the periodic maintenance and lubrication chart The engine should be warm before making this adjustment TIP z The engine is warm when it quick ly responds to the throttle z A diagnostic tachometer is need ...

Page 49: ...djusted before checking and adjusting the throttle grip free play 1 Slide the rubber cover back 2 Loosen the locknut 3 To increase the throttle grip free play turn the adjusting nut in di rection a To decrease the throt tle grip free play turn the adjusting nut in direction b 4 Tighten the locknut and then slide the rubber cover to its original po sition 1 Idle adjusting screw Engine idling speed ...

Page 50: ...iate time with the speci fied tires Tire air pressure The tire air pressure should be checked and if necessary adjusted before each ride WARNING EWA10504 Operation of this vehicle with im proper tire pressure may cause se vere injury or death from loss of control z The tire air pressure must be checked and adjusted on cold tires i e when the temperature of the tires equals the ambient temperature ...

Page 51: ...ng a tire since the tire surface must first be broken in for it to develop its optimal characteristics Tire information This model is equipped with tube tires Tires age even if they have not been used or have only been used occasion ally Cracking of the tread and sidewall rubber sometimes accompanied by carcass deformation is an evidence of ageing Old and aged tires shall be checked by tire specia...

Page 52: ...sonal injury use only the specified type of tire for each wheel EAU39815 Adjusting the brake pedal free play Measure the brake pedal free play at the brake pedal end as shown Periodically check the brake pedal free play and if necessary adjust it as fol lows To increase the brake pedal free play turn the brake pedal free play adjusting nut at the brake rod in direction a To decrease the brake peda...

Page 53: ...ront brake light switch should be serviced by a Yamaha dealer EAU22382 Checking the front brake pads and rear brake shoes The front brake pads and the rear brake shoes must be checked for wear at the intervals specified in the periodic maintenance and lubrication chart EAU22432 Front brake pads Each front brake pad is provided with wear indicator grooves which allow you to check the brake pad wear...

Page 54: ...r and the brake system for leakage Observe these precautions z When checking the fluid level make sure that the top of the mas ter cylinder is level by turning the handlebars z Use only the recommended quali ty brake fluid otherwise the rub ber seals may deteriorate causing leakage and poor braking perfor mance z Refill with the same type of brake fluid Mixing fluids may result in a harmful chemic...

Page 55: ... drive chain slack 1 Place the motorcycle on the side stand TIP When checking and adjusting the drive chain slack there should be no weight on the motorcycle 2 Shift the transmission into the neutral position 3 Remove the drive chain slack check hole cap 4 Measure the drive chain slack as shown 5 If the drive chain slack is correct install the check hole cap If the drive chain slack is incorrect a...

Page 56: ...n each side of the swingarm make sure that both drive chain pullers are in the same position for proper wheel alignment 4 Tighten both locknuts and then tighten the axle nut and brake torque rod nut to their specified torques TIP When tightening the axle nut hold the wheel axle with a wrench to keep it from turning 5 Adjust the brake pedal free play See page 7 17 WARNING After adjusting the brake ...

Page 57: ...ride and the ca bles and cable ends should be lubri cated if necessary If a cable is damaged or does not move smoothly have a Yamaha dealer check or re place it WARNING Damage to the outer housing of cables may result in internal rusting and cause inter ference with cable movement Re place damaged cables as soon as possible to prevent unsafe condi tions EWA10712 EAUE1191 Checking and lubricating t...

Page 58: ... centerstand and sidestand The operation of the centerstand and sidestand should be checked before each ride and the pivots and metal to metal contact surfaces should be lubri cated if necessary WARNING EWA10742 If the centerstand or sidestand does not move up and down smoothly have a Yamaha dealer check or re pair it Otherwise the centerstand or sidestand could contact the ground and distract the...

Page 59: ...tion chart To check the condition Check the inner tubes for scratches damage and excessive oil leakage To check the operation 1 Place the vehicle on a level sur face and hold it in an upright posi tion WARNING To avoid injury securely support the vehicle so there is no danger of it falling over EWA10752 2 While applying the front brake push down hard on the handle bars several times to check if th...

Page 60: ...center stand WARNING To avoid inju ry securely support the vehicle so there is no danger of it falling over EWA10752 2 Hold the lower ends of the front fork legs and try to move them for ward and backward If any free play can be felt have a Yamaha dealer check or repair the steer ing EAU23292 Checking the wheel bearings The front and rear wheel bearings must be checked at the intervals specified i...

Page 61: ...lation when charging it in an enclosed space z KEEP THIS AND ALL BATTER IES OUT OF THE REACH OF CHILDREN NOTICE ECA10621 Never attempt to remove the battery cell seals as this would permanently damage the battery To charge the battery Have a Yamaha dealer charge the bat tery as soon as possible if it seems to have discharged Keep in mind that the battery tends to discharge more quick ly if the veh...

Page 62: ...rtment behind panel A See page 7 7 If the fuse is blown replace it as fol lows 1 Turn the key to OFF and turn off all electrical circuits 2 Remove the blown fuse and then install a new fuse of the specified amperage WARNING Do not use a fuse of a higher amperage rating than recommended to avoid causing extensive dam age to the electrical system and possibly a fire EWA15132 3 Turn the key to ON and...

Page 63: ...ner z Headlight lens Do not affix any type of tinted film or stickers to the headlight lens Do not use a headlight bulb of a wattage higher than specified 1 Remove cowling B together with the headlight unit See page 7 7 2 Disconnect the headlight coupler and then remove the bulb cover 3 Unhook the headlight bulb holder and then remove the burnt out bulb 4 Place a new headlight bulb into position a...

Page 64: ... bulb by turning it clockwise 6 Install the panel EAUV0500 Replacing a front turn signal light bulb NOTICE ECA10671 It is advisable to have a Yamaha dealer perform this job 1 Place the vehicle on the center stand 2 Remove cowling A See page 7 7 3 Remove the turn signal light bulb socket together with the bulb by turning it counterclockwise 4 Remove the burnt out bulb by pulling it out 5 Insert a n...

Page 65: ...re shipment from the factory trouble may occur during operation Any problem in the fuel compression or ignition systems for example can cause poor starting and loss of power The following troubleshooting chart represents a quick and easy procedure for checking these vital systems your self However should your motorcycle require any repair take it to a Yamaha dealer whose skilled technicians have t...

Page 66: ...iodic maintenance and adjustment 7 31 7 heaters or furnaces Gasoline or gasoline vapors can ignite or ex plode causing severe injury or prop erty damage UB6FE0E0 book Page 31 Friday August 11 2017 3 37 PM ...

Page 67: ...a dealer check the vehicle Remove the spark plug and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gap or replace the spark plug Have a Yamaha dealer check the vehicle The engine does not start Check the compression Operate the electric starter 2 Battery The engine turns over quickly The engine turns over slowly The battery is good Dry Wet Operate the electri...

Page 68: ...er on the af fected area any longer than in structed Also thoroughly rinse the area off with water immedi ately dry it and then apply a cor rosion protection spray z Improper cleaning can damage plastic parts such as cowlings panels windshields headlight lenses meter lenses etc and the mufflers Use only a soft clean cloth or sponge with wa ter to clean plastic However if the plastic parts cannot b...

Page 69: ... a corrosion protection spray on all metal including chrome and nickel plated surfaces to pre vent corrosion After cleaning 1 Dry the motorcycle with a chamois or an absorbing cloth 2 Immediately dry the drive chain and lubricate it to prevent it from rusting 3 Use a chrome polish to shine chrome aluminum and stainless steel parts including the exhaust system Even the thermally in duced discolorin...

Page 70: ...o prevent corrosion avoid damp cellars stables because of the presence of ammonia and areas where strong chemi cals are stored Long term Before storing your motorcycle for sev eral months 1 Follow all the instructions in the Care section of this chapter 2 Fill up the fuel tank and add fuel stabilizer if available to prevent the fuel tank from rusting and the fuel from deteriorating 3 Perform the f...

Page 71: ...ry month in order to prevent the tires from becoming degraded in one spot 6 Cover the muffler outlets with plastic bags to prevent moisture from entering them 7 Remove the battery and fully charge it Store it in a cool dry place and charge it once a month Do not store the battery in an ex cessively cold or warm place less than 0 C 30 F or more than 30 C 90 F For more information on storing the bat...

Page 72: ...grades 10W 40 Recommended engine oil grade API service SG type or higher JASO standard MA Engine oil quantity Oil change 0 80 L 0 85 US qt 0 70 Imp qt With oil filter removal 0 85 L 0 90 US qt 0 75 Imp qt Air filter Air filter element Oil coated paper element Fuel Recommended fuel Regular unleaded gasoline Gasohol E10 acceptable Fuel tank capacity 4 0 L 1 1 US gal 0 9 Imp gal Fuel injection Thrott...

Page 73: ... 2P Rim size 1 60 x 17 Front brake Type Hydraulic single disc brake Specified brake fluid DOT 3 or 4 Rear brake Type Mechanical leading trailing drum brake Front suspension Type Telescopic fork Spring Coil spring Shock absorber Hydraulic damper Wheel travel 100 mm 3 9 in Rear suspension Type Swingarm Spring Coil spring Shock absorber Hydraulic damper Wheel travel 78 mm 3 1 in Electrical system Sys...

Page 74: ...or light 1 7 W 4 High beam indicator light 1 7 W 1 Turn signal indicator light 1 7 W 2 Engine trouble warning light 1 7 W 1 Fuse s Main fuse 15 0 A Light fuse 7 5 A Signaling system fuse 7 5 A UB6FE0E0 book Page 3 Friday August 11 2017 3 37 PM ...

Page 75: ...MBER ENGINE SERIAL NUMBER EAU26411 Vehicle identification number The vehicle identification number is stamped into the frame TIP The vehicle identification number is used to identify your vehicle and may be used to register it with the licensing authority in your area EAU26442 Engine serial number The engine serial number is stamped into the crankcase 1 Vehicle identification number 1 1 Engine ser...

Page 76: ...service procedures are performed Although the sensors and recorded data will vary by model the main data points are z Vehicle status and engine perfor mance data z Fuel injection and emission relat ed data Yamaha will not disclose this data to a third party except z With the consent of the vehicle owner z Where obligated by law z For use by Yamaha in litigation z For general Yamaha conducted resea...

Page 77: ...ulb replacing 7 28 Helmet holders 4 9 Helmets 2 6 High beam indicator light 4 3 Horn switch 4 4 I Identification numbers 10 1 Indicator lights and warning light 4 3 K Keyhole cover 4 2 Kickstarter 4 8 L Labels location 1 1 M Main switch steering lock 4 1 Maintenance and lubrication periodic 7 3 Maintenance emission control system 7 2 N Neutral indicator light 4 3 P Parking 6 4 Part locations 3 1 S...

Page 78: ...Index 11 2 11 Wheels 7 17 UB6FE0E0 book Page 2 Friday August 11 2017 3 37 PM ...

Page 79: ...UB6FE0E0 book Page 3 Friday August 11 2017 3 37 PM ...

Page 80: ...DIC183 PRINTED IN THAILAND 2017 07 E ...

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