PERIODIC MAINTENANCE
3-3
TIP
•
Air filter
•
This model’s air intake system is equipped with a disposable oil-coated paper element. The air filter
element cannot be cleaned with compressed air, it must be replaced.
•
The air filter element needs to be replaced more frequently when riding in unusually wet or dusty
areas.
•
Hydraulic brake service
•
After disassembling the brake master cylinder and caliper, always change the fluid. Regularly check
the brake fluid level and fill the reservoir as required.
•
Every two years replace the internal components of the brake master cylinder and caliper, and
change the brake fluid.
•
Replace the brake hose every four years and if cracked or damaged.
22
*
Shock absorber
assemblies
•
Check operation and shock
absorbers for oil leakage.
23
Engine oil
•
Change.
•
Check oil level and vehicle for
oil leakage.
24
Engine oil filter
element
•
Replace.
25
*
Front and rear
brake switches
•
Check operation.
26
Moving parts and
cables
•
Lubricate.
27
*
Throttle grip
•
Check operation.
•
Check throttle grip free play,
and adjust if necessary.
•
Lubricate cable and grip
housing.
28
*
Lights, signals
and switches
•
Check operation.
•
Adjust headlight beam.
NO.
ITEM
CHECK OR MAINTENANCE
JOB
ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi)
10000 km
(6000 mi)
20000 km
(12000 mi)
30000 km
(18000 mi)
40000 km
(24000 mi)
Summary of Contents for SR400 2014
Page 1: ...2014 SERVICE MANUAL SR400 SR400E 2RD 28197 E0 ...
Page 2: ......
Page 8: ......
Page 54: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 27 1 3 2 ...
Page 56: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 1 2 3 4 5 8 10 9 a b b a 6 7 ...
Page 58: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31 2 4 c c 3 1 ...
Page 60: ...CABLE ROUTING 2 33 EAS20430 CABLE ROUTING Right side view ...
Page 62: ...CABLE ROUTING 2 35 Left side front view ...
Page 64: ...CABLE ROUTING 2 37 Left side rear view ...
Page 66: ...CABLE ROUTING 2 39 Upper front view ...
Page 68: ...CABLE ROUTING 2 41 Upper rear view ...
Page 70: ...CABLE ROUTING 2 43 Headlight ...
Page 72: ...CABLE ROUTING 2 45 Handle ...
Page 74: ...CABLE ROUTING 2 47 Fuel tank breather hose ...
Page 76: ...CABLE ROUTING 2 49 Fuel pump case ...
Page 78: ...CABLE ROUTING 2 51 Throttle body upper view ...
Page 80: ...CABLE ROUTING 2 53 Throttle body side view ...
Page 82: ...CABLE ROUTING 2 55 Air induction system solenoid ...
Page 84: ...CABLE ROUTING 2 57 ...
Page 113: ...PERIODIC MAINTENANCE 3 27 1 a b ...
Page 114: ...PERIODIC MAINTENANCE 3 28 ...
Page 172: ...CHAIN DRIVE 4 56 ...
Page 234: ...TRANSMISSION 5 60 ...
Page 249: ...THROTTLE BODY 6 14 ...
Page 250: ...AIR INDUCTION SYSTEM 6 15 EAS27040 AIR INDUCTION SYSTEM 1 2 3 4 5 1 2 3 4 5 ...
Page 254: ...AIR INDUCTION SYSTEM 6 19 ...
Page 257: ......
Page 265: ...CHARGING SYSTEM 7 8 3 AC magneto 4 Rectifier regulator 5 Battery 6 Main fuse 36 Frame ground ...
Page 267: ...CHARGING SYSTEM 7 10 ...
Page 277: ...SIGNALING SYSTEM 7 20 ...
Page 303: ...FUEL INJECTION SYSTEM 7 46 ...
Page 307: ...FUEL PUMP SYSTEM 7 50 ...
Page 308: ...ELECTRICAL COMPONENTS 7 51 EAS27973 ELECTRICAL COMPONENTS 11 9 12 13 14 15 1 2 3 4 5 6 7 8 10 ...
Page 310: ...ELECTRICAL COMPONENTS 7 53 14 2 15 1 3 4 5 6 7 8 10 11 13 12 9 ...
Page 336: ...TROUBLESHOOTING 8 5 ...
Page 338: ......
Page 339: ......
Page 340: ......