CYLINDER HEAD
5-10
3. Tighten:
•
Cylinder head nut
•
Cylinder head bolt
TIP
•
Lubricate the cylinder head nuts with engine
oil.
•
Tighten the cylinder head bolts and nuts in two
stages.
4. Install:
•
Camshaft “1”
5. Align:
•
“T” mark “a” on the AC magneto
▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼
a. Turn the AC magneto counterclockwise.
b. Align the AC magneto “T” mark “a” with the
mark “b” on the crankcase.
▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲
6. Install:
•
Timing chain “1”
•
Camshaft sprocket “2”
TIP
•
Align the camshaft with the dowel pin hole “a”
on the camshaft sprocket.
•
Install the timing chain so that the punch mark
“b” on the camshaft sprocket is flush with the
end surface of the cylinder head and the dowel
pin is perpendicular to the end surface of the
cylinder head.
7. Install:
•
Plate “1”
•
Camshaft sprocket bolt “2”
TIP
Temporarily tighten the camshaft sprocket bolt.
8. Install:
•
Timing chain tensioner assembly “1”
Cylinder head nut
38 Nm (3.8 m·kgf, 27 ft·lbf)
Cylinder head bolt
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
1
T
R
.
.
T
R
.
.
1
a
b
1
2
a
b
1
2
Summary of Contents for SR400 2014
Page 1: ...2014 SERVICE MANUAL SR400 SR400E 2RD 28197 E0 ...
Page 2: ......
Page 8: ......
Page 54: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 27 1 3 2 ...
Page 56: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 1 2 3 4 5 8 10 9 a b b a 6 7 ...
Page 58: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31 2 4 c c 3 1 ...
Page 60: ...CABLE ROUTING 2 33 EAS20430 CABLE ROUTING Right side view ...
Page 62: ...CABLE ROUTING 2 35 Left side front view ...
Page 64: ...CABLE ROUTING 2 37 Left side rear view ...
Page 66: ...CABLE ROUTING 2 39 Upper front view ...
Page 68: ...CABLE ROUTING 2 41 Upper rear view ...
Page 70: ...CABLE ROUTING 2 43 Headlight ...
Page 72: ...CABLE ROUTING 2 45 Handle ...
Page 74: ...CABLE ROUTING 2 47 Fuel tank breather hose ...
Page 76: ...CABLE ROUTING 2 49 Fuel pump case ...
Page 78: ...CABLE ROUTING 2 51 Throttle body upper view ...
Page 80: ...CABLE ROUTING 2 53 Throttle body side view ...
Page 82: ...CABLE ROUTING 2 55 Air induction system solenoid ...
Page 84: ...CABLE ROUTING 2 57 ...
Page 113: ...PERIODIC MAINTENANCE 3 27 1 a b ...
Page 114: ...PERIODIC MAINTENANCE 3 28 ...
Page 172: ...CHAIN DRIVE 4 56 ...
Page 234: ...TRANSMISSION 5 60 ...
Page 249: ...THROTTLE BODY 6 14 ...
Page 250: ...AIR INDUCTION SYSTEM 6 15 EAS27040 AIR INDUCTION SYSTEM 1 2 3 4 5 1 2 3 4 5 ...
Page 254: ...AIR INDUCTION SYSTEM 6 19 ...
Page 257: ......
Page 265: ...CHARGING SYSTEM 7 8 3 AC magneto 4 Rectifier regulator 5 Battery 6 Main fuse 36 Frame ground ...
Page 267: ...CHARGING SYSTEM 7 10 ...
Page 277: ...SIGNALING SYSTEM 7 20 ...
Page 303: ...FUEL INJECTION SYSTEM 7 46 ...
Page 307: ...FUEL PUMP SYSTEM 7 50 ...
Page 308: ...ELECTRICAL COMPONENTS 7 51 EAS27973 ELECTRICAL COMPONENTS 11 9 12 13 14 15 1 2 3 4 5 6 7 8 10 ...
Page 310: ...ELECTRICAL COMPONENTS 7 53 14 2 15 1 3 4 5 6 7 8 10 11 13 12 9 ...
Page 336: ...TROUBLESHOOTING 8 5 ...
Page 338: ......
Page 339: ......
Page 340: ......