ENGINE SPECIFICATIONS
2-5
2nd ring
Ring
type
Taper
End gap (installed)
0.30–0.50 mm (0.0118–0.0197 in)
Limit
0.80 mm (0.0315 in)
Ring side clearance
0.030–0.070 mm (0.0012–0.0028 in)
Limit
0.150 mm (0.0059 in)
Oil ring
End gap (installed)
0.20–0.90 mm (0.0079–0.0354 in)
Crankshaft
Crank assembly width
74.95–75.00 mm (2.951–2.953 in)
Runout limit
0.030 mm (0.0012 in)
Big end side clearance
0.350–0.650 mm (0.0138–0.0256 in)
Clutch
Clutch type
Wet, multiple-disc
Clutch release method
Inner push, cam push
Clutch lever free play
5.0–10.0 mm (0.20–0.39 in)
Friction plate thickness
2.74–2.86 mm (0.108–0.113 in)
Wear limit
2.50 mm (0.098 in)
Plate quantity
8 pcs
Clutch plate thickness
1.10–1.30 mm (0.043–0.051 in)
Plate quantity
7 pcs
Warpage limit
0.05 mm (0.002 in)
Clutch spring free length
34.90 mm (1.37 in)
Limit
33.16 mm (1.31 in)
Spring quantity
6 pcs
Push rod bending limit
0.20 mm (0.008 in)
Transmission
Transmission type
Constant mesh 5-speed
Primary reduction ratio
2.567 (77/30)
Secondary reduction ratio
2.947 (56/19)
Final
drive
Chain
Operation
Left foot operation
Gear ratio
1st
2.357
(33/14)
2nd
1.556
(28/18)
3rd
1.190
(25/21)
4th
0.917
(22/24)
5th
0.778
(21/27)
Main axle runout limit
0.08 mm (0.0032 in)
Drive axle runout limit
0.08 mm (0.0032 in)
Shifting mechanism
Shift mechanism type
Shift drum and guide bar
Shift fork thickness
4.76–4.89 mm (0.1874–0.1925 in)
Kickstarter
Kickstarter
type
Ratchet
Decompression device
Device
type
Manual
Air filter
Air filter element
Oil-coated paper element
Summary of Contents for SR400 2014
Page 1: ...2014 SERVICE MANUAL SR400 SR400E 2RD 28197 E0 ...
Page 2: ......
Page 8: ......
Page 54: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 27 1 3 2 ...
Page 56: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 1 2 3 4 5 8 10 9 a b b a 6 7 ...
Page 58: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31 2 4 c c 3 1 ...
Page 60: ...CABLE ROUTING 2 33 EAS20430 CABLE ROUTING Right side view ...
Page 62: ...CABLE ROUTING 2 35 Left side front view ...
Page 64: ...CABLE ROUTING 2 37 Left side rear view ...
Page 66: ...CABLE ROUTING 2 39 Upper front view ...
Page 68: ...CABLE ROUTING 2 41 Upper rear view ...
Page 70: ...CABLE ROUTING 2 43 Headlight ...
Page 72: ...CABLE ROUTING 2 45 Handle ...
Page 74: ...CABLE ROUTING 2 47 Fuel tank breather hose ...
Page 76: ...CABLE ROUTING 2 49 Fuel pump case ...
Page 78: ...CABLE ROUTING 2 51 Throttle body upper view ...
Page 80: ...CABLE ROUTING 2 53 Throttle body side view ...
Page 82: ...CABLE ROUTING 2 55 Air induction system solenoid ...
Page 84: ...CABLE ROUTING 2 57 ...
Page 113: ...PERIODIC MAINTENANCE 3 27 1 a b ...
Page 114: ...PERIODIC MAINTENANCE 3 28 ...
Page 172: ...CHAIN DRIVE 4 56 ...
Page 234: ...TRANSMISSION 5 60 ...
Page 249: ...THROTTLE BODY 6 14 ...
Page 250: ...AIR INDUCTION SYSTEM 6 15 EAS27040 AIR INDUCTION SYSTEM 1 2 3 4 5 1 2 3 4 5 ...
Page 254: ...AIR INDUCTION SYSTEM 6 19 ...
Page 257: ......
Page 265: ...CHARGING SYSTEM 7 8 3 AC magneto 4 Rectifier regulator 5 Battery 6 Main fuse 36 Frame ground ...
Page 267: ...CHARGING SYSTEM 7 10 ...
Page 277: ...SIGNALING SYSTEM 7 20 ...
Page 303: ...FUEL INJECTION SYSTEM 7 46 ...
Page 307: ...FUEL PUMP SYSTEM 7 50 ...
Page 308: ...ELECTRICAL COMPONENTS 7 51 EAS27973 ELECTRICAL COMPONENTS 11 9 12 13 14 15 1 2 3 4 5 6 7 8 10 ...
Page 310: ...ELECTRICAL COMPONENTS 7 53 14 2 15 1 3 4 5 6 7 8 10 11 13 12 9 ...
Page 336: ...TROUBLESHOOTING 8 5 ...
Page 338: ......
Page 339: ......
Page 340: ......