Yamaha SR400 2014, Service Manual

Page: 158 / 342

FRONT FORK
4-42
5. Install:
• Oil seal clip “1”
TIP
Adjust the oil seal clip so that it fits into the outer
tube’s groove.
6. Install:
• Dust seal “1”
(with the fork seal driver weight)
7. Fill:
• Front fork leg
(with the specified amount of the recom-
mended fork oil)
TIP
• While filling the front fork leg, keep it upright.
•
After filling, slowly pump the front fork leg up
and down to distribute the fork oil.
8. Install:
• Spring “1”
•
Spring seat “2”
• Cap bolt “3”
(along with the O-ring “4”
)
TIP
•
Install the spring with the smaller pitch “a” fac-
ing up.
•
Before installing the cap bolt, lubricate its
O-ring with grease.
•
Temporarily tighten the cap bolt.
EAS23050
INSTALLING THE FRONT FORK LEGS
The following procedure applies to both of the
Fork seal driver weight
90890-01367
Replacement hammer
YM-A9409-7
342-034
2
New
1
New
1
Quantity
204.0 cm
3
(6.90 US oz, 7.20
Imp.oz)
Recommended oil
Fork oil 10W or equivalent
Level
182.0 mm (7.17 in)
*At position “a” from the inner
tube top end when the inner tube
is fully compressed in the outer
tube.
New
a
1
2
4
3