INSTALLING THE CLUTCH.....................................................................5-33
KICKSTARTER
..............................................................................................5-36
CHECKING THE KICKSTARTER ............................................................5-38
INSTALLING THE KICKSTARTER ..........................................................5-38
OIL PUMP
.......................................................................................................5-39
REMOVING THE OIL PUMP....................................................................5-41
CHECKING THE OIL PUMP ....................................................................5-41
ASSEMBLING THE OIL PUMP................................................................5-41
INSTALLING THE OIL PUMP ..................................................................5-42
SHIFT SHAFT
.................................................................................................5-43
REMOVING THE SHIFT SHAFT..............................................................5-44
CHECKING THE SHIFT SHAFT ..............................................................5-44
CHECKING THE STOPPER LEVER .......................................................5-44
INSTALLING THE SHIFT SHAFT ............................................................5-44
GENERATOR
.................................................................................................5-46
REMOVING THE GENERATOR ..............................................................5-47
INSTALLING THE GENERATOR.............................................................5-47
CRANKCASE
.................................................................................................5-48
DISASSEMBLING THE CRANKCASE.....................................................5-50
CHECKING THE CRANKCASE ...............................................................5-50
CHECKING THE TIMING CHAIN AND CRANKSHAFT SPROCKET......5-50
CHECKING THE BEARING .....................................................................5-50
CHECKING THE OIL STRAINER ............................................................5-50
ASSEMBLING THE CRANKCASE...........................................................5-50
CRANKSHAFT ASSEMBLY
..........................................................................5-52
REMOVING THE CRANKSHAFT ASSEMBLY ........................................5-53
CHECKING THE CRANKSHAFT ASSEMBLY.........................................5-53
INSTALLING THE CRANKSHAFT ASSEMBLY.......................................5-54
TRANSMISSION
.............................................................................................5-55
REMOVING THE TRANSMISSION .........................................................5-57
CHECKING THE SHIFT FORKS..............................................................5-57
SHIFT DRUM ASSEMBLY .......................................................................5-57
CHECKING THE TRANSMISSION ..........................................................5-58
ASSEMBLING THE MAIN AXLE AND DRIVE AXLE ...............................5-58
INSTALLING THE SHIFT FORKS AND SHIFT DRUM ASSEMBLY .......5-59
Summary of Contents for SR400 2014
Page 1: ...2014 SERVICE MANUAL SR400 SR400E 2RD 28197 E0 ...
Page 2: ......
Page 8: ......
Page 54: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 27 1 3 2 ...
Page 56: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 1 2 3 4 5 8 10 9 a b b a 6 7 ...
Page 58: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31 2 4 c c 3 1 ...
Page 60: ...CABLE ROUTING 2 33 EAS20430 CABLE ROUTING Right side view ...
Page 62: ...CABLE ROUTING 2 35 Left side front view ...
Page 64: ...CABLE ROUTING 2 37 Left side rear view ...
Page 66: ...CABLE ROUTING 2 39 Upper front view ...
Page 68: ...CABLE ROUTING 2 41 Upper rear view ...
Page 70: ...CABLE ROUTING 2 43 Headlight ...
Page 72: ...CABLE ROUTING 2 45 Handle ...
Page 74: ...CABLE ROUTING 2 47 Fuel tank breather hose ...
Page 76: ...CABLE ROUTING 2 49 Fuel pump case ...
Page 78: ...CABLE ROUTING 2 51 Throttle body upper view ...
Page 80: ...CABLE ROUTING 2 53 Throttle body side view ...
Page 82: ...CABLE ROUTING 2 55 Air induction system solenoid ...
Page 84: ...CABLE ROUTING 2 57 ...
Page 113: ...PERIODIC MAINTENANCE 3 27 1 a b ...
Page 114: ...PERIODIC MAINTENANCE 3 28 ...
Page 172: ...CHAIN DRIVE 4 56 ...
Page 234: ...TRANSMISSION 5 60 ...
Page 249: ...THROTTLE BODY 6 14 ...
Page 250: ...AIR INDUCTION SYSTEM 6 15 EAS27040 AIR INDUCTION SYSTEM 1 2 3 4 5 1 2 3 4 5 ...
Page 254: ...AIR INDUCTION SYSTEM 6 19 ...
Page 257: ......
Page 265: ...CHARGING SYSTEM 7 8 3 AC magneto 4 Rectifier regulator 5 Battery 6 Main fuse 36 Frame ground ...
Page 267: ...CHARGING SYSTEM 7 10 ...
Page 277: ...SIGNALING SYSTEM 7 20 ...
Page 303: ...FUEL INJECTION SYSTEM 7 46 ...
Page 307: ...FUEL PUMP SYSTEM 7 50 ...
Page 308: ...ELECTRICAL COMPONENTS 7 51 EAS27973 ELECTRICAL COMPONENTS 11 9 12 13 14 15 1 2 3 4 5 6 7 8 10 ...
Page 310: ...ELECTRICAL COMPONENTS 7 53 14 2 15 1 3 4 5 6 7 8 10 11 13 12 9 ...
Page 336: ...TROUBLESHOOTING 8 5 ...
Page 338: ......
Page 339: ......
Page 340: ......