Yamaha MTN1000 2016, Service Manual

Page: 282 / 658

OIL PUMP .......................................................................................................5-44
REMOVING THE OIL PAN.......................................................................5-47
CHECKING THE SPROCKET AND CHAIN.............................................5-47
CHECKING THE OIL PUMP ....................................................................5-47
CHECKING THE RELIEF VALVE ............................................................5-48
CHECKING THE OIL DELIVERY PIPES .................................................5-48
CHECKING THE OIL STRAINER ............................................................5-48
ASSEMBLING THE OIL PUMP................................................................5-48
INSTALLING THE OIL PUMP ..................................................................5-49
INSTALLING THE OIL PAN .....................................................................5-50
CLUTCH .........................................................................................................5-51
REMOVING THE CLUTCH ......................................................................5-54
CHECKING THE FRICTION PLATES......................................................5-55
CHECKING THE CLUTCH PLATES ........................................................5-55
CHECKING THE CLUTCH SPRINGS......................................................5-56
CHECKING THE CLUTCH HOUSING .....................................................5-56
CHECKING THE CLUTCH BOSS............................................................5-56
CHECKING THE PRESSURE PLATE .....................................................5-56
CHECKING THE PRIMARY DRIVE GEAR..............................................5-57
CHECKING THE PRIMARY DRIVEN GEAR ...........................................5-57
CHECKING THE PULL LEVER SHAFT AND PULL ROD .......................5-57
INSTALLING THE CLUTCH.....................................................................5-57
SHIFT SHAFT .................................................................................................5-60
CHECKING THE SHIFT SHAFT ..............................................................5-61
CHECKING THE STOPPER LEVER .......................................................5-61
INSTALLING THE SHIFT SHAFT ............................................................5-61
CRANKCASE .................................................................................................5-62
DISASSEMBLING THE CRANKCASE.....................................................5-65
CHECKING THE CRANKCASE ...............................................................5-65
ASSEMBLING THE CRANKCASE...........................................................5-65
INSTALLING THE OIL PRESSURE SWITCH..........................................5-67
INSTALLING THE GEAR POSITION SENSOR.......................................5-68
CONNECTING RODS AND PISTONS ...........................................................5-69
REMOVING THE CONNECTING RODS AND PISTONS........................5-70
CHECKING THE CYLINDER AND PISTON ............................................5-70
CHECKING THE PISTON RINGS............................................................5-71
CHECKING THE PISTON PIN .................................................................5-72
CHECKING THE CONNECTING RODS..................................................5-73
INSTALLING THE CONNECTING ROD AND PISTON ...........................5-75
CRANKSHAFT AND BALANCER SHAFT
....................................................5-80
REMOVING THE CRANKSHAFT AND BALANCER SHAFT...................5-81
CHECKING THE OIL NOZZLES ..............................................................5-81
CHECKING THE CRANKSHAFT .............................................................5-81
CHECKING THE BALANCER SHAFT .....................................................5-83
INSTALLING THE CRANKSHAFT ...........................................................5-85