PERIODIC MAINTENANCE
3-31
•
Quick fastener
11.Fill:
•
Cooling system
(with the specified amount of the recom-
mended coolant)
Handling notes for coolant
Coolant is potentially harmful and should be
handled with special care.
WARNING
EWA13040
• If coolant splashes in your eyes, thorough-
ly wash them with water and consult a doc-
tor.
• If coolant splashes on your clothes, quickly
wash it away with water and then with soap
and water.
• If coolant is swallowed, induce vomiting
and get immediate medical attention.
NOTICE
ECA21291
• Adding water instead of coolant dilutes the
antifreeze concentration of the coolant. If
water is used instead of coolant; check,
and if necessary, correct the antifreeze
concentration of the coolant.
• Use only distilled water. However, if dis-
tilled water is not available, soft water may
be used.
• If coolant comes into contact with painted
surfaces, immediately wash them with wa-
ter.
• Do not mix different types of antifreeze.
12.Fill:
•
Coolant reservoir
(with the recommended coolant to the maxi-
mum level mark “a”)
13.Install:
•
Coolant reservoir cap
14.Loosen the water pump air bleed bolt “1” to
allow any trapped air to escape from the wa-
ter pump.
15.When coolant begins to flow out, tighten the
water pump air bleed bolt to the specified
torque.
16.Pour the specified coolant into the radiator
until it is full.
17.Install:
•
Radiator cap
•
Radiator cap bolt
18.Start the engine, warm it up for several min-
utes, and then turn it off.
19.Check:
•
Coolant level
Refer to “CHECKING THE COOLANT LEV-
EL” on page 3-29.
TIP
Before checking the coolant level, wait a few
minutes until the coolant has settled.
Coolant reservoir cover bolt
1.5 N·m (0.15 kgf·m, 1.1 lb·ft)
Recommended antifreeze
High-quality ethylene glycol anti-
freeze containing corrosion
inhibitors for aluminum engines
Mixing ratio
1:1 (antifreeze:water)
Coolant quantity
Radiator (including all routes)
2.25 L (2.38 US qt, 1.98 Imp.qt)
Coolant reservoir (up to the maxi-
mum level mark)
0.25 L (0.26 US qt, 0.22 Imp.qt)
T
R
.
.
Water pump air bleed bolt
10 N·m (1.0 kgf·m, 7.2 lb·ft)
Radiator cap bolt
1.0 N·m (0.10 kgf·m, 0.72 lb·ft)
a
1
T
R
.
.
T
R
.
.
Summary of Contents for MTN1000 2016
Page 1: ...2016 SERVICE MANUAL MTN1000 MTN1000G B67 28197 E0...
Page 2: ......
Page 8: ......
Page 63: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 18...
Page 68: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 23 Crankcase and cylinder right side view...
Page 70: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 25 Timing chain cover and oil pipe right side view...
Page 72: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 27 Oil pump and oil cooler bottom view...
Page 74: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 Camshaft and balancer shaft top view...
Page 76: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31 Crankshaft rear view...
Page 78: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 33 Crankshaft and transmission top view...
Page 80: ...COOLING SYSTEM DIAGRAMS 2 35 EAS20020 COOLING SYSTEM DIAGRAMS...
Page 82: ...COOLING SYSTEM DIAGRAMS 2 37...
Page 84: ...CABLE ROUTING 2 39 EAS20021 CABLE ROUTING Handlebar front view...
Page 86: ...CABLE ROUTING 2 41 Headlight front view...
Page 88: ...CABLE ROUTING 2 43 Radiator cover right side view...
Page 90: ...CABLE ROUTING 2 45 Clutch cable and O2 sensor lead right side view...
Page 92: ...CABLE ROUTING 2 47 Electrical components tray left side view...
Page 94: ...CABLE ROUTING 2 49 ECU Engine Control Unit left side view...
Page 96: ...CABLE ROUTING 2 51 Handlebar top view...
Page 98: ...CABLE ROUTING 2 53 Frame top view...
Page 100: ...CABLE ROUTING 2 55 Frame top view...
Page 102: ...CABLE ROUTING 2 57 Frame top view...
Page 104: ...CABLE ROUTING 2 59 Rear fender top view...
Page 106: ...CABLE ROUTING 2 61 Rear fender left side view...
Page 108: ...CABLE ROUTING 2 63 Rear brake hose right side view...
Page 110: ...CABLE ROUTING 2 65 Front brake hose left side view...
Page 112: ...CABLE ROUTING 2 67 Front brake hose left side view...
Page 114: ...CABLE ROUTING 2 69 Hydraulic unit assembly top and left side view...
Page 116: ...CABLE ROUTING 2 71 Fuel tank bottom and left side view...
Page 118: ...CABLE ROUTING 2 73 Canister...
Page 120: ...CABLE ROUTING 2 75 Air filter case and throttle bodies top and left side view...
Page 122: ...CABLE ROUTING 2 77 Air cut off valve right side view...
Page 124: ...CABLE ROUTING 2 79 Radiator left side view...
Page 126: ...CABLE ROUTING 2 81 Radiator right side view...
Page 128: ...CABLE ROUTING 2 83 Muffler top and left side view...
Page 130: ...CABLE ROUTING 2 85...
Page 183: ...GENERAL CHASSIS 1 4 12 Air scoop bolt 1 5 N m 0 15 kgf m 1 1 lb ft T R 2 1 b b d a a c...
Page 190: ...GENERAL CHASSIS 2 4 19 TIP Slide the fuel tank rivet in the arrow direction and remove it 1 2...
Page 201: ...FRONT WHEEL 4 30 WARNING EWA13500 Make sure the brake hose is routed properly...
Page 362: ...CONNECTING RODS AND PISTONS 5 79 a...
Page 378: ...TRANSMISSION 5 95...
Page 408: ...AIR INDUCTION SYSTEM 7 15 EAS20071 AIR INDUCTION SYSTEM...
Page 414: ...AIR INDUCTION SYSTEM 7 21...
Page 418: ...IGNITION SYSTEM 8 1 EAS20072 IGNITION SYSTEM EAS30490 CIRCUIT DIAGRAM...
Page 423: ...IGNITION SYSTEM 8 6...
Page 424: ...ELECTRIC STARTING SYSTEM 8 7 EAS20073 ELECTRIC STARTING SYSTEM EAS30493 CIRCUIT DIAGRAM...
Page 429: ...ELECTRIC STARTING SYSTEM 8 12...
Page 430: ...CHARGING SYSTEM 8 13 EAS20074 CHARGING SYSTEM EAS30496 CIRCUIT DIAGRAM...
Page 433: ...CHARGING SYSTEM 8 16...
Page 434: ...LIGHTING SYSTEM 8 17 EAS20075 LIGHTING SYSTEM EAS30498 CIRCUIT DIAGRAM...
Page 437: ...LIGHTING SYSTEM 8 20...
Page 438: ...SIGNALING SYSTEM 8 21 EAS20076 SIGNALING SYSTEM EAS30500 CIRCUIT DIAGRAM...
Page 446: ...COOLING SYSTEM 8 29 EAS20077 COOLING SYSTEM EAS30502 CIRCUIT DIAGRAM...
Page 449: ...COOLING SYSTEM 8 32...
Page 450: ...FUEL INJECTION SYSTEM 8 33 EAS20078 FUEL INJECTION SYSTEM EAS30504 CIRCUIT DIAGRAM...
Page 540: ...CRUISE CONTROL SYSTEM 8 123 EAS20087 CRUISE CONTROL SYSTEM EAS30544 CIRCUIT DIAGRAM...
Page 556: ...FUEL PUMP SYSTEM 8 139 EAS20081 FUEL PUMP SYSTEM EAS30513 CIRCUIT DIAGRAM...
Page 559: ...FUEL PUMP SYSTEM 8 142...
Page 560: ...IMMOBILIZER SYSTEM 8 143 EAS20084 IMMOBILIZER SYSTEM EAS30519 CIRCUIT DIAGRAM...
Page 569: ...IMMOBILIZER SYSTEM 8 152...
Page 570: ...ABS Anti lock Brake System 8 153 EAS20085 ABS Anti lock Brake System EAS30843 CIRCUIT DIAGRAM...
Page 572: ...ABS Anti lock Brake System 8 155 EAS30525 ABS COMPONENTS CHART 1 5 6 7 10 9 8 12 1 2 3 4 11...
Page 574: ...ABS Anti lock Brake System 8 157 EAS30844 ABS COUPLER LOCATION CHART 2 1 4 3 5...
Page 597: ...ABS Anti lock Brake System 8 180...
Page 598: ...STEERING DAMPER SYSTEM 8 181 EAS20259 STEERING DAMPER SYSTEM EAS32036 CIRCUIT DIAGRAM...
Page 603: ...STEERING DAMPER SYSTEM 8 186...
Page 606: ...ELECTRICAL COMPONENTS 8 189 1 2 3 4 5 6 7 8 9 10 12 13 14 15 16 17 18 19 20 22 23 24 11 21...
Page 626: ...ELECTRICAL COMPONENTS 8 209...
Page 655: ......
Page 656: ......