Yamaha MTN1000 2016, Service Manual

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CABLE ROUTING
2-56
1. Injector #1
2. Injector #2
3. Injector #3
4. Coolant temperature sensor
5. Injector #4
6. Rivet
7. O
2
sensor coupler
8. Rear wheel sensor coupler
9. Rear brake light switch coupler
10.Neutral switch coupler
11.Yamaha diagnostic tool coupler
12.Plastic locking tie
13.Fuel pump lead
14.Canister purge hose (hose joint to canister)
15.Starter motor lead
16.Fuel tank drain hose
17.Stator coil coupler
18.Injector #4 lead
19.Coolant temperature sensor lead
20.Canister purge hose (to throttle body #3)
21.Canister purge hose (to throttle body #4)
22.Injector #3 lead
23.Canister purge hose (to throttle body #2)
24.Injector #2 lead
25.Canister purge hose (to throttle body #1)
26.Injector #1 lead
27.Brake hose (front brake master cylinder to
hydraulic unit)
28.Brake hose (hydraulic unit to front brake cali-
pers)
29.Frame
30.Rear brake light switch lead
31.Rear wheel sensor lead
32.Clamp
33.Wire harness
34.Battery box 1
35.Combination terminal
36.Round terminal
37.Engine ground lead
A. Insert the O
2
sensor coupler, the rear wheel
sensor coupler and rear brake light switch
coupler under the front brake hoses from
right side of the vehicle in the order as listed,
and then install the rivet to the bracket.
B. To O
2
sensor
C. There must not be any slack in the rear brake
light switch lead and rear wheel sensor lead
between the clamps of the front brake hose
and rear brake hose.
D. Fasten the starter motor lead and wire har-
ness between the branch section of the wire
harness and the engine ground terminal with
the plastic locking tie. Do not cut off the
excess end of the plastic locking tie and point
the end inward. The wire harness and the
section of the starter motor lead fastened by
the plastic locking tie may be positioned in
any order.
E. Install the wire harness clamp to the frame.
F. Make sure that the starter motor lead is not
routed over the canister purge hose (hose
joint to canister).
G. Route the fuel tank drain hose inside of the
wire harness.
H. Fasten the fuel rail and wire harness with the
plastic locking tie on the right side of the
branch portion of the injector #3 lead. Do not
fasten the injector #3 lead with the plastic
locking tie. Face the buckle of the plastic lock-
ing tie rearward. Do not cut off the excess
end and point the end of the plastic locking tie
downward.
I. Fasten the fuel rail and wire harness with the
plastic locking tie. Face the buckle of the
plastic locking tie rearward. Do not cut off the
excess end and point the end of the plastic
locking tie downward.
J. Route the coolant temperature sensor lead to
the left side of the canister purge hose (lead-
ing to throttle body #3).
K. Route the injector #1 lead over the injector
#2, injector #3, injector #4 leads and coolant
temperature sensor lead.
L. Top of vehicle
M. Make sure that the leads are not pinched
between the frame and brake hose.
N. Fasten the rear wheel sensor lead and rear
brake light switch lead with the clamp at the
paint mark on the brake hose. Face the open-
ing of the clamp upward.
O. The rear wheel sensor lead and rear brake
light switch lead may be routed in any order.
P. 5 mm (0.2 in) or less
Q. Top of the plastic locking tie
R. Fasten the wire harness and battery box with
the plastic locking tie. Cut off the excess por-
tion of the plastic locking tie and face the
buckle under the top of the plastic locking tie.
S. Fasten the engine ground leads with the bolt
so that the crimped section of the terminal is
facing upward.