REAR WHEEL
4-35
EAS30158
DISASSEMBLING THE REAR WHEEL
NOTICE
ECA21340
• Do not drop the wheel sensor rotor or sub-
ject it to shocks.
• If any solvent gets on the wheel sensor ro-
tor, wipe it off immediately.
1. Remove:
•
Wheel bearing ring nut “1”
TIP
Use the wheel bearing ring nut tool “2” to remove
the wheel bearing ring nut by turning it clockwise
“a”.
2. Remove:
•
Oil seal
•
Wheel bearings
Refer to “DISASSEMBLING THE FRONT
WHEEL” on page 4-24.
EAS30159
CHECKING THE REAR WHEEL
1. Check:
•
Wheel axle
•
Wheel bearings
•
Oil seals
Refer to “CHECKING THE FRONT WHEEL”
on page 4-24.
2. Check:
•
Tire
•
Rear wheel
Damage/wear
Replace.
Refer to “CHECKING THE TIRES” on page
3-17 and “CHECKING THE WHEELS” on
page 3-17.
3. Measure:
•
Radial wheel runout
•
Lateral wheel runout
Refer to “CHECKING THE FRONT WHEEL”
on page 4-24.
EAS30160
CHECKING THE REAR WHEEL DRIVE HUB
1. Check:
•
Rear wheel drive hub “1”
Cracks/damage
Replace.
•
Rear wheel drive hub dampers “2”
Damage/wear
Replace.
EAS30161
CHECKING AND REPLACING THE REAR
WHEEL SPROCKET
1. Check:
•
Rear wheel sprocket
More than 1/4 tooth “a” wear
Replace the
drive sprocket, the rear wheel sprocket and
the drive chain as a set.
Bent teeth
Replace the drive sprocket, the
rear wheel sprocket and the drive chain as a
set.
Wheel bearing ring nut tool
90890-01574
YM-01574
1
2
a
1
2
2
2
Summary of Contents for MTN1000 2016
Page 1: ...2016 SERVICE MANUAL MTN1000 MTN1000G B67 28197 E0...
Page 2: ......
Page 8: ......
Page 63: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 18...
Page 68: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 23 Crankcase and cylinder right side view...
Page 70: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 25 Timing chain cover and oil pipe right side view...
Page 72: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 27 Oil pump and oil cooler bottom view...
Page 74: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 Camshaft and balancer shaft top view...
Page 76: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31 Crankshaft rear view...
Page 78: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 33 Crankshaft and transmission top view...
Page 80: ...COOLING SYSTEM DIAGRAMS 2 35 EAS20020 COOLING SYSTEM DIAGRAMS...
Page 82: ...COOLING SYSTEM DIAGRAMS 2 37...
Page 84: ...CABLE ROUTING 2 39 EAS20021 CABLE ROUTING Handlebar front view...
Page 86: ...CABLE ROUTING 2 41 Headlight front view...
Page 88: ...CABLE ROUTING 2 43 Radiator cover right side view...
Page 90: ...CABLE ROUTING 2 45 Clutch cable and O2 sensor lead right side view...
Page 92: ...CABLE ROUTING 2 47 Electrical components tray left side view...
Page 94: ...CABLE ROUTING 2 49 ECU Engine Control Unit left side view...
Page 96: ...CABLE ROUTING 2 51 Handlebar top view...
Page 98: ...CABLE ROUTING 2 53 Frame top view...
Page 100: ...CABLE ROUTING 2 55 Frame top view...
Page 102: ...CABLE ROUTING 2 57 Frame top view...
Page 104: ...CABLE ROUTING 2 59 Rear fender top view...
Page 106: ...CABLE ROUTING 2 61 Rear fender left side view...
Page 108: ...CABLE ROUTING 2 63 Rear brake hose right side view...
Page 110: ...CABLE ROUTING 2 65 Front brake hose left side view...
Page 112: ...CABLE ROUTING 2 67 Front brake hose left side view...
Page 114: ...CABLE ROUTING 2 69 Hydraulic unit assembly top and left side view...
Page 116: ...CABLE ROUTING 2 71 Fuel tank bottom and left side view...
Page 118: ...CABLE ROUTING 2 73 Canister...
Page 120: ...CABLE ROUTING 2 75 Air filter case and throttle bodies top and left side view...
Page 122: ...CABLE ROUTING 2 77 Air cut off valve right side view...
Page 124: ...CABLE ROUTING 2 79 Radiator left side view...
Page 126: ...CABLE ROUTING 2 81 Radiator right side view...
Page 128: ...CABLE ROUTING 2 83 Muffler top and left side view...
Page 130: ...CABLE ROUTING 2 85...
Page 183: ...GENERAL CHASSIS 1 4 12 Air scoop bolt 1 5 N m 0 15 kgf m 1 1 lb ft T R 2 1 b b d a a c...
Page 190: ...GENERAL CHASSIS 2 4 19 TIP Slide the fuel tank rivet in the arrow direction and remove it 1 2...
Page 201: ...FRONT WHEEL 4 30 WARNING EWA13500 Make sure the brake hose is routed properly...
Page 362: ...CONNECTING RODS AND PISTONS 5 79 a...
Page 378: ...TRANSMISSION 5 95...
Page 408: ...AIR INDUCTION SYSTEM 7 15 EAS20071 AIR INDUCTION SYSTEM...
Page 414: ...AIR INDUCTION SYSTEM 7 21...
Page 418: ...IGNITION SYSTEM 8 1 EAS20072 IGNITION SYSTEM EAS30490 CIRCUIT DIAGRAM...
Page 423: ...IGNITION SYSTEM 8 6...
Page 424: ...ELECTRIC STARTING SYSTEM 8 7 EAS20073 ELECTRIC STARTING SYSTEM EAS30493 CIRCUIT DIAGRAM...
Page 429: ...ELECTRIC STARTING SYSTEM 8 12...
Page 430: ...CHARGING SYSTEM 8 13 EAS20074 CHARGING SYSTEM EAS30496 CIRCUIT DIAGRAM...
Page 433: ...CHARGING SYSTEM 8 16...
Page 434: ...LIGHTING SYSTEM 8 17 EAS20075 LIGHTING SYSTEM EAS30498 CIRCUIT DIAGRAM...
Page 437: ...LIGHTING SYSTEM 8 20...
Page 438: ...SIGNALING SYSTEM 8 21 EAS20076 SIGNALING SYSTEM EAS30500 CIRCUIT DIAGRAM...
Page 446: ...COOLING SYSTEM 8 29 EAS20077 COOLING SYSTEM EAS30502 CIRCUIT DIAGRAM...
Page 449: ...COOLING SYSTEM 8 32...
Page 450: ...FUEL INJECTION SYSTEM 8 33 EAS20078 FUEL INJECTION SYSTEM EAS30504 CIRCUIT DIAGRAM...
Page 540: ...CRUISE CONTROL SYSTEM 8 123 EAS20087 CRUISE CONTROL SYSTEM EAS30544 CIRCUIT DIAGRAM...
Page 556: ...FUEL PUMP SYSTEM 8 139 EAS20081 FUEL PUMP SYSTEM EAS30513 CIRCUIT DIAGRAM...
Page 559: ...FUEL PUMP SYSTEM 8 142...
Page 560: ...IMMOBILIZER SYSTEM 8 143 EAS20084 IMMOBILIZER SYSTEM EAS30519 CIRCUIT DIAGRAM...
Page 569: ...IMMOBILIZER SYSTEM 8 152...
Page 570: ...ABS Anti lock Brake System 8 153 EAS20085 ABS Anti lock Brake System EAS30843 CIRCUIT DIAGRAM...
Page 572: ...ABS Anti lock Brake System 8 155 EAS30525 ABS COMPONENTS CHART 1 5 6 7 10 9 8 12 1 2 3 4 11...
Page 574: ...ABS Anti lock Brake System 8 157 EAS30844 ABS COUPLER LOCATION CHART 2 1 4 3 5...
Page 597: ...ABS Anti lock Brake System 8 180...
Page 598: ...STEERING DAMPER SYSTEM 8 181 EAS20259 STEERING DAMPER SYSTEM EAS32036 CIRCUIT DIAGRAM...
Page 603: ...STEERING DAMPER SYSTEM 8 186...
Page 606: ...ELECTRICAL COMPONENTS 8 189 1 2 3 4 5 6 7 8 9 10 12 13 14 15 16 17 18 19 20 22 23 24 11 21...
Page 626: ...ELECTRICAL COMPONENTS 8 209...
Page 655: ......
Page 656: ......