FZ8SA 2011
1. Main switch
2. Rectifier/regulator
3. AC magneto
4. Backup fuse
5. Immobilizer unit
6. Main fuse
7. Frame ground
8. Engine ground
9. Battery
10. Negative battery ground lead
11. Fuel injection system fuse
12. Starter relay
13. Starter motor
14. Relay unit
15. Starting circuit cut-off relay
16. Fuel pump relay
17. Neutral switch
18. Sidestand switch
19. Fuel pump
20. Fuel sender
21. Lean angle sensor
22. Atmospheric pressure sensor
23. Cylinder identification sensor
24. Crankshaft position sensor
25. ECU (engine control unit)
26. Ignition coil #1
27. Ignition coil #2
28. Ignition coil #3
29. Ignition coil #4
30. Spark plug
31. Injector #1
32. Injector #2
33. Injector #3
34. Injector #4
35. Air induction system solenoid
36. Sub-throttle servo motor
37. Sub-throttle position sensor
38. Intake air pressure sensor
39. Throttle position sensor
40. Coolant temperature sensor
41. Intake air temperature sensor
42. O
2
sensor
43. Meter assembly
44. Immobilizer system indicator
light
45. Oil level warning light
46. Neutral indicator light
47. Tachometer
48. Multi-function meter
49. Engine trouble warning light
50. Coolant temperature warning
light
51. High beam indicator light
52. Turn signal indicator light
53. ABS warning light
54. Meter light
55. Oil level switch
56. Right handlebar switch
57. Front brake light switch
58. Engine stop switch
59. Start switch
60. Rear brake light switch
61. Left handlebar switch
62. Clutch switch
63. Pass switch
64. Dimmer switch
65. Hazard switch
66. Turn signal switch
67. Horn switch
68. Horn
69. Turn signal/hazard relay
70. Rear right turn signal light
71. Rear left turn signal light
72. Front right turn signal light
73. Front left turn signal light
74. Auxiliary light
75. Headlight (high beam)
76. Headlight (low beam)
77. License plate light
78. Tail/brake light
79. Headlight relay (on/off)
80. Radiator fan motor relay
81. Right radiator fan motor fuse
82. Right radiator fan motor
83. Left radiator fan motor fuse
84. Left radiator fan motor
85. Taillight fuse
86. Ignition fuse
87. Anti-theft alarm (OPTION)
88. Signal fuse
89. Headlight fuse
90. ABS motor fuse
91. ABS solenoid fuse
92. ABS ECU fuse
93. ABS ECU (electronic control
unit)
94. ABS test coupler
95. Front wheel sensor
96. Rear wheel sensor
EAS39P1001
COLOR CODE
B
Black
Br
Brown
Ch
Chocolate
Dg
Dark green
G
Green
Gy
Gray
L
Blue
Lg
Light green
O
Orange
P
Pink
R
Red
Sb
Sky blue
W
White
Y
Yellow
B/G
Black/Green
B/L
Black/Blue
B/R
Black/Red
B/W
Black/White
B/Y
Black/Yellow
Br/G
Brown/Green
Br/L
Brown/Blue
Br/R
Brown/Red
Br/W
Brown/White
G/B
Green/Black
G/W
Green/White
G/R
Green/Red
G/Y
Green/Yellow
Gy/B
Gray/Black
Gy/G
Gray/Green
Gy/R
Gray/Red
Gy/W
Gray/White
L/B
Blue/Black
L/G
Blue/Green
L/R
Blue/Red
L/W
Blue/White
L/Y
Blue/Yellow
O/B
Orange/Black
O/G
Orange/Green
P/B
Pink/Black
P/W
Pink/White
R/B
Red/Black
R/G
Red/Green
R/L
Red/Blue
R/W
Red/White
R/Y
Red/Yellow
Sb/W
Sky blue/White
W/B
White/Black
W/L
White/Blue
W/R
White/Red
W/Y
White/Yellow
Y/B
Yellow/Black
Y/G
Yellow/Green
Y/L
Yellow/Blue
Y/R
Yellow/Red
Y/W
Yellow/White
Summary of Contents for Fazer FZ8-SA
Page 1: ...SERVICE MANUAL FZ8NA FZ8SA 2011 1BD 28197 E0 ...
Page 6: ......
Page 8: ......
Page 33: ...FEATURES 1 24 ...
Page 48: ...SPECIAL TOOLS 1 39 ...
Page 67: ...TIGHTENING TORQUES 2 18 ...
Page 75: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 26 ...
Page 78: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 EAS20410 LUBRICATION DIAGRAMS ...
Page 80: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31 2 3 4 5 6 7 8 1 ...
Page 82: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 33 ...
Page 84: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 35 ...
Page 85: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 36 1 Main axle 2 Oil pipe 3 Drive axle ...
Page 86: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 37 ...
Page 88: ...COOLING SYSTEM DIAGRAMS 2 39 EAS20420 COOLING SYSTEM DIAGRAMS ...
Page 89: ...COOLING SYSTEM DIAGRAMS 2 40 1 Thermostat 2 Water pump 3 Radiator 4 Radiator fan 5 Oil cooler ...
Page 90: ...COOLING SYSTEM DIAGRAMS 2 41 ...
Page 91: ...COOLING SYSTEM DIAGRAMS 2 42 1 Radiator cap 2 Radiator 3 Oil cooler 4 Thermostat ...
Page 92: ...CABLE ROUTING 2 43 EAS20430 CABLE ROUTING Handlebar front view FZ8NA ...
Page 94: ...CABLE ROUTING 2 45 Handlebar front view FZ8SA ...
Page 96: ...CABLE ROUTING 2 47 Handlebar right side view ...
Page 98: ...CABLE ROUTING 2 49 Engine right side view ...
Page 100: ...CABLE ROUTING 2 51 Handlebar left side view ...
Page 102: ...CABLE ROUTING 2 53 Engine left side view ...
Page 104: ...CABLE ROUTING 2 55 Rear frame left side view ...
Page 106: ...CABLE ROUTING 2 57 Frame top view ...
Page 108: ...CABLE ROUTING 2 59 Frame top view ...
Page 110: ...CABLE ROUTING 2 61 Frame top view ...
Page 112: ...CABLE ROUTING 2 63 Fuel tank left and bottom view ...
Page 114: ...CABLE ROUTING 2 65 Front brake right side view ...
Page 116: ...CABLE ROUTING 2 67 Front brake left side ...
Page 118: ...CABLE ROUTING 2 69 Rear brake ...
Page 120: ...CABLE ROUTING 2 71 Hydraulic unit top view ...
Page 122: ...CABLE ROUTING 2 73 Hydraulic unit front view ...
Page 124: ...CABLE ROUTING 2 75 Hydraulic unit left side view ...
Page 126: ...CABLE ROUTING 2 77 ...
Page 129: ......
Page 164: ...PERIODIC MAINTENANCE 3 35 ...
Page 262: ...CHAIN DRIVE 4 95 ...
Page 358: ...TRANSMISSION 5 93 ...
Page 387: ...THROTTLE BODIES 7 14 ...
Page 388: ...AIR INDUCTION SYSTEM 7 15 EAS27040 AIR INDUCTION SYSTEM ...
Page 395: ......
Page 396: ...IGNITION SYSTEM 8 1 EAS27090 IGNITION SYSTEM EAS27110 CIRCUIT DIAGRAM ...
Page 398: ...IGNITION SYSTEM 8 3 ...
Page 405: ...IGNITION SYSTEM 8 10 ...
Page 406: ...ELECTRIC STARTING SYSTEM 8 11 EAS27160 ELECTRIC STARTING SYSTEM EAS27170 CIRCUIT DIAGRAM ...
Page 408: ...ELECTRIC STARTING SYSTEM 8 13 ...
Page 414: ...CHARGING SYSTEM 8 19 EAS27200 CHARGING SYSTEM EAS27210 CIRCUIT DIAGRAM ...
Page 416: ...CHARGING SYSTEM 8 21 ...
Page 419: ...CHARGING SYSTEM 8 24 ...
Page 420: ...LIGHTING SYSTEM 8 25 EAS27240 LIGHTING SYSTEM EAS27250 CIRCUIT DIAGRAM ...
Page 422: ...LIGHTING SYSTEM 8 27 ...
Page 426: ...SIGNALING SYSTEM 8 31 EAS27270 SIGNALING SYSTEM EAS27280 CIRCUIT DIAGRAM ...
Page 428: ...SIGNALING SYSTEM 8 33 ...
Page 435: ...SIGNALING SYSTEM 8 40 ...
Page 436: ...COOLING SYSTEM 8 41 EAS27300 COOLING SYSTEM EAS27310 CIRCUIT DIAGRAM ...
Page 438: ...COOLING SYSTEM 8 43 ...
Page 442: ...FUEL INJECTION SYSTEM 8 47 EAS27331 FUEL INJECTION SYSTEM EAS27340 CIRCUIT DIAGRAM ...
Page 444: ...FUEL INJECTION SYSTEM 8 49 ...
Page 504: ...FUEL PUMP SYSTEM 8 109 EAS27550 FUEL PUMP SYSTEM EAS27560 CIRCUIT DIAGRAM ...
Page 506: ...FUEL PUMP SYSTEM 8 111 ...
Page 510: ...IMMOBILIZER SYSTEM 8 115 EAS27640 IMMOBILIZER SYSTEM EAS27650 CIRCUIT DIAGRAM ...
Page 512: ...IMMOBILIZER SYSTEM 8 117 ...
Page 521: ...IMMOBILIZER SYSTEM 8 126 ...
Page 522: ...ABS ANTI LOCK BRAKE SYSTEM 8 127 EAS28790 ABS ANTI LOCK BRAKE SYSTEM EAS27730 CIRCUIT DIAGRAM ...
Page 524: ...ABS ANTI LOCK BRAKE SYSTEM 8 129 ...
Page 526: ...ABS ANTI LOCK BRAKE SYSTEM 8 131 EAS27740 ABS COMPONENTS CHART ...
Page 528: ...ABS ANTI LOCK BRAKE SYSTEM 8 133 EAS27750 ABS COUPLER LOCATION CHART ...
Page 532: ...ABS ANTI LOCK BRAKE SYSTEM 8 137 EAS27810 BASIC PROCESS FOR TROUBLESHOOTING ...
Page 570: ...ELECTRICAL COMPONENTS 8 175 EAS27973 ELECTRICAL COMPONENTS ...
Page 572: ...ELECTRICAL COMPONENTS 8 177 ...
Page 574: ...ELECTRICAL COMPONENTS 8 179 EAS27981 CHECKING THE SWITCHES ...
Page 576: ...ELECTRICAL COMPONENTS 8 181 ...
Page 598: ...ELECTRICAL COMPONENTS 8 203 ...
Page 606: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...