PERIODIC MAINTENANCE
3-2
EAS39P1302
GENERAL MAINTENANCE AND LUBRICATION CHART
NO.
ITEM
CHECK OR MAINTENANCE
JOB
ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi)
10000 km
(6000 mi)
20000 km
(12000 mi)
30000 km
(18000 mi)
40000 km
(24000 mi)
1
Air filter element
• Replace.
√
2
Clutch
• Check operation.
• Adjust.
√
√
√
√
√
3
*
Front brake
• Check operation, fluid level
and vehicle for fluid leakage.
√
√
√
√
√
√
• Replace brake pads.
Whenever worn to the limit
4
*
Rear brake
• Check operation, fluid level
and vehicle for fluid leakage.
√
√
√
√
√
√
• Replace brake pads.
Whenever worn to the limit
5
*
Brake hoses
• Check for cracks or damage.
√
√
√
√
√
• Replace.
Every 4 years
6
*
Wheels
• Check runout and for dam-
age.
√
√
√
√
7
*
Tires
• Check tread depth and for
damage.
• Replace if necessary.
• Check air pressure.
• Correct if necessary.
√
√
√
√
√
8
*
Wheel bearings
• Check bearing for looseness
or damage.
√
√
√
√
9
*
Swingarm
• Check operation and for
excessive play.
√
√
√
√
10
Drive chain
• Check chain slack, alignment
and condition.
• Adjust and lubricate chain
with a special O-ring chain
lubricant thoroughly.
Every 1000 km (600 mi) and after washing the motorcycle, riding in the
rain or riding in wet areas
11
*
Steering bearings
• Check bearing play and steer-
ing for roughness.
√
√
√
√
√
• Lubricate with lithium-soap-
based grease.
Every 20000 km (12000 mi)
12
*
Chassis fasteners
• Make sure that all nuts, bolts
and screws are properly tight-
ened.
√
√
√
√
√
13
Brake lever pivot
shaft
• Lubricate with silicone grease.
√
√
√
√
√
14
Brake pedal pivot
shaft
• Lubricate with lithium-soap-
based grease.
√
√
√
√
√
15
Clutch lever pivot
shaft
• Lubricate with lithium-soap-
based grease.
√
√
√
√
√
16
Shift pedal pivot
shaft
• Lubricate with lithium-soap-
based grease.
√
√
√
√
√
17
Sidestand
• Check operation.
• Lubricate with lithium-soap-
based grease.
√
√
√
√
√
18
*
Sidestand switch
• Check operation.
√
√
√
√
√
√
19
*
Front fork
• Check operation and for oil
leakage.
√
√
√
√
20
*
Shock absorber
assembly
• Check operation and shock
absorber for oil leakage.
√
√
√
√
21
*
Rear suspension
relay arm and con-
necting arm pivot-
ing points
• Check operation.
√
√
√
√
22
Engine oil
• Change.
• Check oil level and vehicle for
oil leakage.
√
√
√
√
√
√
Summary of Contents for Fazer FZ8-SA
Page 1: ...SERVICE MANUAL FZ8NA FZ8SA 2011 1BD 28197 E0 ...
Page 6: ......
Page 8: ......
Page 33: ...FEATURES 1 24 ...
Page 48: ...SPECIAL TOOLS 1 39 ...
Page 67: ...TIGHTENING TORQUES 2 18 ...
Page 75: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 26 ...
Page 78: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 EAS20410 LUBRICATION DIAGRAMS ...
Page 80: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31 2 3 4 5 6 7 8 1 ...
Page 82: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 33 ...
Page 84: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 35 ...
Page 85: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 36 1 Main axle 2 Oil pipe 3 Drive axle ...
Page 86: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 37 ...
Page 88: ...COOLING SYSTEM DIAGRAMS 2 39 EAS20420 COOLING SYSTEM DIAGRAMS ...
Page 89: ...COOLING SYSTEM DIAGRAMS 2 40 1 Thermostat 2 Water pump 3 Radiator 4 Radiator fan 5 Oil cooler ...
Page 90: ...COOLING SYSTEM DIAGRAMS 2 41 ...
Page 91: ...COOLING SYSTEM DIAGRAMS 2 42 1 Radiator cap 2 Radiator 3 Oil cooler 4 Thermostat ...
Page 92: ...CABLE ROUTING 2 43 EAS20430 CABLE ROUTING Handlebar front view FZ8NA ...
Page 94: ...CABLE ROUTING 2 45 Handlebar front view FZ8SA ...
Page 96: ...CABLE ROUTING 2 47 Handlebar right side view ...
Page 98: ...CABLE ROUTING 2 49 Engine right side view ...
Page 100: ...CABLE ROUTING 2 51 Handlebar left side view ...
Page 102: ...CABLE ROUTING 2 53 Engine left side view ...
Page 104: ...CABLE ROUTING 2 55 Rear frame left side view ...
Page 106: ...CABLE ROUTING 2 57 Frame top view ...
Page 108: ...CABLE ROUTING 2 59 Frame top view ...
Page 110: ...CABLE ROUTING 2 61 Frame top view ...
Page 112: ...CABLE ROUTING 2 63 Fuel tank left and bottom view ...
Page 114: ...CABLE ROUTING 2 65 Front brake right side view ...
Page 116: ...CABLE ROUTING 2 67 Front brake left side ...
Page 118: ...CABLE ROUTING 2 69 Rear brake ...
Page 120: ...CABLE ROUTING 2 71 Hydraulic unit top view ...
Page 122: ...CABLE ROUTING 2 73 Hydraulic unit front view ...
Page 124: ...CABLE ROUTING 2 75 Hydraulic unit left side view ...
Page 126: ...CABLE ROUTING 2 77 ...
Page 129: ......
Page 164: ...PERIODIC MAINTENANCE 3 35 ...
Page 262: ...CHAIN DRIVE 4 95 ...
Page 358: ...TRANSMISSION 5 93 ...
Page 387: ...THROTTLE BODIES 7 14 ...
Page 388: ...AIR INDUCTION SYSTEM 7 15 EAS27040 AIR INDUCTION SYSTEM ...
Page 395: ......
Page 396: ...IGNITION SYSTEM 8 1 EAS27090 IGNITION SYSTEM EAS27110 CIRCUIT DIAGRAM ...
Page 398: ...IGNITION SYSTEM 8 3 ...
Page 405: ...IGNITION SYSTEM 8 10 ...
Page 406: ...ELECTRIC STARTING SYSTEM 8 11 EAS27160 ELECTRIC STARTING SYSTEM EAS27170 CIRCUIT DIAGRAM ...
Page 408: ...ELECTRIC STARTING SYSTEM 8 13 ...
Page 414: ...CHARGING SYSTEM 8 19 EAS27200 CHARGING SYSTEM EAS27210 CIRCUIT DIAGRAM ...
Page 416: ...CHARGING SYSTEM 8 21 ...
Page 419: ...CHARGING SYSTEM 8 24 ...
Page 420: ...LIGHTING SYSTEM 8 25 EAS27240 LIGHTING SYSTEM EAS27250 CIRCUIT DIAGRAM ...
Page 422: ...LIGHTING SYSTEM 8 27 ...
Page 426: ...SIGNALING SYSTEM 8 31 EAS27270 SIGNALING SYSTEM EAS27280 CIRCUIT DIAGRAM ...
Page 428: ...SIGNALING SYSTEM 8 33 ...
Page 435: ...SIGNALING SYSTEM 8 40 ...
Page 436: ...COOLING SYSTEM 8 41 EAS27300 COOLING SYSTEM EAS27310 CIRCUIT DIAGRAM ...
Page 438: ...COOLING SYSTEM 8 43 ...
Page 442: ...FUEL INJECTION SYSTEM 8 47 EAS27331 FUEL INJECTION SYSTEM EAS27340 CIRCUIT DIAGRAM ...
Page 444: ...FUEL INJECTION SYSTEM 8 49 ...
Page 504: ...FUEL PUMP SYSTEM 8 109 EAS27550 FUEL PUMP SYSTEM EAS27560 CIRCUIT DIAGRAM ...
Page 506: ...FUEL PUMP SYSTEM 8 111 ...
Page 510: ...IMMOBILIZER SYSTEM 8 115 EAS27640 IMMOBILIZER SYSTEM EAS27650 CIRCUIT DIAGRAM ...
Page 512: ...IMMOBILIZER SYSTEM 8 117 ...
Page 521: ...IMMOBILIZER SYSTEM 8 126 ...
Page 522: ...ABS ANTI LOCK BRAKE SYSTEM 8 127 EAS28790 ABS ANTI LOCK BRAKE SYSTEM EAS27730 CIRCUIT DIAGRAM ...
Page 524: ...ABS ANTI LOCK BRAKE SYSTEM 8 129 ...
Page 526: ...ABS ANTI LOCK BRAKE SYSTEM 8 131 EAS27740 ABS COMPONENTS CHART ...
Page 528: ...ABS ANTI LOCK BRAKE SYSTEM 8 133 EAS27750 ABS COUPLER LOCATION CHART ...
Page 532: ...ABS ANTI LOCK BRAKE SYSTEM 8 137 EAS27810 BASIC PROCESS FOR TROUBLESHOOTING ...
Page 570: ...ELECTRICAL COMPONENTS 8 175 EAS27973 ELECTRICAL COMPONENTS ...
Page 572: ...ELECTRICAL COMPONENTS 8 177 ...
Page 574: ...ELECTRICAL COMPONENTS 8 179 EAS27981 CHECKING THE SWITCHES ...
Page 576: ...ELECTRICAL COMPONENTS 8 181 ...
Page 598: ...ELECTRICAL COMPONENTS 8 203 ...
Page 606: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...