TIGHTENING TORQUES
2-16
Exhaust pipe and muffler bolt
M8
1
20 Nm (2.0 m·kgf, 14 ft·lbf)
Exhaust pipe and exhaust pipe
bracket bolt
M8
1
20 Nm (2.0 m·kgf, 14 ft·lbf)
Muffler and muffler bracket bolt
M10
1
48 Nm (4.8 m·kgf, 35 ft·lbf)
Crankcase stud bolt
M10
10
8 Nm (0.8 m·kgf, 5.8 ft·lbf)
Crankcase bolt (main journal)
M9
10
See TIP.
Crankcase bolt
M6
10
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Crankcase bolt
M8
1
24 Nm (2.4 m·kgf, 17 ft·lbf)
L = 60
mm (2.36
in)
Crankcase bolt
M8
5
24 Nm (2.4 m·kgf, 17 ft·lbf)
Generator rotor cover bolt
M6
4
12 Nm (1.2 m·kgf, 8.7 ft·lbf)
Generator rotor cover bolt
M8
3
24 Nm (2.4 m·kgf, 17 ft·lbf)
Drive sprocket cover bolt
M6
3
12 Nm (1.2 m·kgf, 8.7 ft·lbf)
Left crankcase cover bolt
M6
3
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Clutch cover bolt
M6
7
12 Nm (1.2 m·kgf, 8.7 ft·lbf)
Clutch cover bolt
M6
1
12 Nm (1.2 m·kgf, 8.7 ft·lbf)
Pickup rotor cover bolt
M6
6
12 Nm (1.2 m·kgf, 8.7 ft·lbf)
Ventilation chamber cover bolt
M6
4
12 Nm (1.2 m·kgf, 8.7 ft·lbf)
Oil baffle plate bolt
M6
3
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Plate bolt (drive sprocket cover)
M6
2
12 Nm (1.2 m·kgf, 8.7 ft·lbf)
Pickup rotor cover blind bolt
M8
1
15 Nm (1.5 m·kgf, 11 ft·lbf)
Oil filler cap
M20
1
1.5 Nm (0.15 m·kgf, 1.1 ft·lbf)
Main gallery plug (oil return)
M16
3
8 Nm (0.8 m·kgf, 5.8 ft·lbf)
Main gallery plug
M20
1
8 Nm (0.8 m·kgf, 5.8 ft·lbf)
Oil return pipe bolt
M6
2
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Oil return plug
M12
2
32 Nm (3.2 m·kgf, 23 ft·lbf)
Stator coil lead bolt
M6
1
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Stator coil bolt
M6
3
14 Nm (1.4 m·kgf, 10 ft·lbf)
Generator rotor bearing housing
bolt
M6
3
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Generator rotor cover plug
M20
1
8 Nm (0.8 m·kgf, 5.8 ft·lbf)
Thermostat assembly stay bolt
M6
2
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Starter clutch idler gear bolt
M6
1
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Starter motor bolt
M6
2
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Starter motor lead nut
M6
1
5 Nm (0.5 m·kgf, 3.6 ft·lbf)
Clutch boss nut
M20
1
95 Nm (9.5 m·kgf, 69 ft·lbf)
Stake
Clutch spring bolt
M6
6
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Drive sprocket nut
M22
1
85 Nm (8.5 m·kgf, 61 ft·lbf)
Stake
Main axle retainer bolt
M6
3
12 Nm (1.2 m·kgf, 8.7 ft·lbf)
Shift fork guide bar retainer bolt
M6
2
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Stopper screw
M8
1
22 Nm (2.2 m·kgf, 16 ft·lbf)
Item
Thread
size
Q’ty
Tightening torque
Remarks
E
E
E
E
LT
E
LT
LT
LT
LT
LT
LT
LT
LT
LT
LT
LT
LT
LT
Summary of Contents for Fazer FZ8-SA
Page 1: ...SERVICE MANUAL FZ8NA FZ8SA 2011 1BD 28197 E0 ...
Page 6: ......
Page 8: ......
Page 33: ...FEATURES 1 24 ...
Page 48: ...SPECIAL TOOLS 1 39 ...
Page 67: ...TIGHTENING TORQUES 2 18 ...
Page 75: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 26 ...
Page 78: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 EAS20410 LUBRICATION DIAGRAMS ...
Page 80: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31 2 3 4 5 6 7 8 1 ...
Page 82: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 33 ...
Page 84: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 35 ...
Page 85: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 36 1 Main axle 2 Oil pipe 3 Drive axle ...
Page 86: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 37 ...
Page 88: ...COOLING SYSTEM DIAGRAMS 2 39 EAS20420 COOLING SYSTEM DIAGRAMS ...
Page 89: ...COOLING SYSTEM DIAGRAMS 2 40 1 Thermostat 2 Water pump 3 Radiator 4 Radiator fan 5 Oil cooler ...
Page 90: ...COOLING SYSTEM DIAGRAMS 2 41 ...
Page 91: ...COOLING SYSTEM DIAGRAMS 2 42 1 Radiator cap 2 Radiator 3 Oil cooler 4 Thermostat ...
Page 92: ...CABLE ROUTING 2 43 EAS20430 CABLE ROUTING Handlebar front view FZ8NA ...
Page 94: ...CABLE ROUTING 2 45 Handlebar front view FZ8SA ...
Page 96: ...CABLE ROUTING 2 47 Handlebar right side view ...
Page 98: ...CABLE ROUTING 2 49 Engine right side view ...
Page 100: ...CABLE ROUTING 2 51 Handlebar left side view ...
Page 102: ...CABLE ROUTING 2 53 Engine left side view ...
Page 104: ...CABLE ROUTING 2 55 Rear frame left side view ...
Page 106: ...CABLE ROUTING 2 57 Frame top view ...
Page 108: ...CABLE ROUTING 2 59 Frame top view ...
Page 110: ...CABLE ROUTING 2 61 Frame top view ...
Page 112: ...CABLE ROUTING 2 63 Fuel tank left and bottom view ...
Page 114: ...CABLE ROUTING 2 65 Front brake right side view ...
Page 116: ...CABLE ROUTING 2 67 Front brake left side ...
Page 118: ...CABLE ROUTING 2 69 Rear brake ...
Page 120: ...CABLE ROUTING 2 71 Hydraulic unit top view ...
Page 122: ...CABLE ROUTING 2 73 Hydraulic unit front view ...
Page 124: ...CABLE ROUTING 2 75 Hydraulic unit left side view ...
Page 126: ...CABLE ROUTING 2 77 ...
Page 129: ......
Page 164: ...PERIODIC MAINTENANCE 3 35 ...
Page 262: ...CHAIN DRIVE 4 95 ...
Page 358: ...TRANSMISSION 5 93 ...
Page 387: ...THROTTLE BODIES 7 14 ...
Page 388: ...AIR INDUCTION SYSTEM 7 15 EAS27040 AIR INDUCTION SYSTEM ...
Page 395: ......
Page 396: ...IGNITION SYSTEM 8 1 EAS27090 IGNITION SYSTEM EAS27110 CIRCUIT DIAGRAM ...
Page 398: ...IGNITION SYSTEM 8 3 ...
Page 405: ...IGNITION SYSTEM 8 10 ...
Page 406: ...ELECTRIC STARTING SYSTEM 8 11 EAS27160 ELECTRIC STARTING SYSTEM EAS27170 CIRCUIT DIAGRAM ...
Page 408: ...ELECTRIC STARTING SYSTEM 8 13 ...
Page 414: ...CHARGING SYSTEM 8 19 EAS27200 CHARGING SYSTEM EAS27210 CIRCUIT DIAGRAM ...
Page 416: ...CHARGING SYSTEM 8 21 ...
Page 419: ...CHARGING SYSTEM 8 24 ...
Page 420: ...LIGHTING SYSTEM 8 25 EAS27240 LIGHTING SYSTEM EAS27250 CIRCUIT DIAGRAM ...
Page 422: ...LIGHTING SYSTEM 8 27 ...
Page 426: ...SIGNALING SYSTEM 8 31 EAS27270 SIGNALING SYSTEM EAS27280 CIRCUIT DIAGRAM ...
Page 428: ...SIGNALING SYSTEM 8 33 ...
Page 435: ...SIGNALING SYSTEM 8 40 ...
Page 436: ...COOLING SYSTEM 8 41 EAS27300 COOLING SYSTEM EAS27310 CIRCUIT DIAGRAM ...
Page 438: ...COOLING SYSTEM 8 43 ...
Page 442: ...FUEL INJECTION SYSTEM 8 47 EAS27331 FUEL INJECTION SYSTEM EAS27340 CIRCUIT DIAGRAM ...
Page 444: ...FUEL INJECTION SYSTEM 8 49 ...
Page 504: ...FUEL PUMP SYSTEM 8 109 EAS27550 FUEL PUMP SYSTEM EAS27560 CIRCUIT DIAGRAM ...
Page 506: ...FUEL PUMP SYSTEM 8 111 ...
Page 510: ...IMMOBILIZER SYSTEM 8 115 EAS27640 IMMOBILIZER SYSTEM EAS27650 CIRCUIT DIAGRAM ...
Page 512: ...IMMOBILIZER SYSTEM 8 117 ...
Page 521: ...IMMOBILIZER SYSTEM 8 126 ...
Page 522: ...ABS ANTI LOCK BRAKE SYSTEM 8 127 EAS28790 ABS ANTI LOCK BRAKE SYSTEM EAS27730 CIRCUIT DIAGRAM ...
Page 524: ...ABS ANTI LOCK BRAKE SYSTEM 8 129 ...
Page 526: ...ABS ANTI LOCK BRAKE SYSTEM 8 131 EAS27740 ABS COMPONENTS CHART ...
Page 528: ...ABS ANTI LOCK BRAKE SYSTEM 8 133 EAS27750 ABS COUPLER LOCATION CHART ...
Page 532: ...ABS ANTI LOCK BRAKE SYSTEM 8 137 EAS27810 BASIC PROCESS FOR TROUBLESHOOTING ...
Page 570: ...ELECTRICAL COMPONENTS 8 175 EAS27973 ELECTRICAL COMPONENTS ...
Page 572: ...ELECTRICAL COMPONENTS 8 177 ...
Page 574: ...ELECTRICAL COMPONENTS 8 179 EAS27981 CHECKING THE SWITCHES ...
Page 576: ...ELECTRICAL COMPONENTS 8 181 ...
Page 598: ...ELECTRICAL COMPONENTS 8 203 ...
Page 606: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...