Yamaha 50G, Service Manual

Page: 192 / 204

8-31
– +
ELEC
E
STARTER MOTOR
M71001-0*
STARTER MOTOR
REMOVAL
1. Disconnect the cables and remove the
starter-motor.
DISASSEMBLY
1. Remove the starter-clutch. Using a
screw-driver, pry off the clip.
1 Clip
2 Pinion Stopper
3 Pinion (starter clutch)
NOTE:
Push the pinion stopper by hand toward the
pinion and remove the clip.
2. Remove the two through-bolts and pull
out the front cover lightly tapping it
with a plastic hammer, if necessary.
3. Using a piece of steel wire, separate the
brush springs and remove the brushes
from the brush-holders.
4. Remove the yoke assembly by lightly
tapping it with a plastic hammer and
remove the armature.
1 Clip
2 Pinion stopper
3 Spring
4 Pinion (starter clutch)
5 Front cover
6 O-ring
7 Washer
(50, 60, 70 hp: t = 1.0 mm,
75, 80, 90 hp: t = 2.0 mm)
8 Washer
(50, 60, 70 hp: t = 0.15 mm,
75, 80, 90 hp: t = 0.3 mm)
9 Washer
(50, 60, 70 hp: t = 2.0 mm,
75, 80, 90 hp: t = 1.0 mm)
0 Armature
A Yoke assembly
B Brush
C Brush holder
D O-ring (50, 60, 70 hp)
E Rear cover
F Through-bolt
50, 60, 70 hp 75, 80, 90 hp