VALVES AND VALVE SPRINGS
5-35
TIP
After replacing the cylinder head or replacing the
valve and valve guide, the valve seat and valve
face should be lapped.
▼▼▼
▼
▼ ▼▼▼
▼
▼ ▼▼▼
▼
▼ ▼▼▼
▼
▼ ▼▼▼
▼
▼ ▼▼▼
▼
▼▼▼
a. Apply a coarse lapping compound “a” to the
valve face.
NOTICE
ECA13790
Do not let the lapping compound enter the
gap between the valve stem and the valve
guide.
b. Apply molybdenum disulfide oil onto the
valve stem.
c. Install the valve into the cylinder head.
d. Turn the valve until the valve face and valve
seat are evenly polished, then clean off all of
the lapping compound.
TIP
For the best lapping results, lightly tap the valve
seat while rotating the valve back and forth be-
tween your hands.
e. Apply a fine lapping compound to the valve
face and repeat the above steps.
f. After every lapping procedure, be sure to
clean off all of the lapping compound from the
valve face and valve seat.
g. Apply blue layout fluid “b” onto the valve face.
h. Install the valve into the cylinder head.
i. Press the valve through the valve guide and
onto the valve seat to make a clear impres-
sion.
j. Measure the valve seat width “c” again. If the
valve seat width is out of specification, reface
and lap the valve seat.
▲▲▲
▲
▲ ▲▲▲
▲
▲ ▲▲▲
▲
▲ ▲▲▲
▲
▲ ▲▲▲
▲
▲ ▲▲▲
▲
▲▲▲
EAS30286
CHECKING THE VALVE SPRINGS
The following procedure applies to all of the
valve springs.
1. Measure:
• Valve spring free length “a”
Out of specification
→
Replace the valve
spring.
Free length (intake)
40.30 mm (1.59 in)
Limit
38.29 mm (1.51 in)
Free length (exhaust)
41.39 mm (1.63 in)
Limit
39.32 mm (1.55 in)
Summary of Contents for 2014 MT-07
Page 1: ...2014 SERVICE MANUAL MT07A 1XB 28197 E0 ...
Page 6: ......
Page 8: ......
Page 58: ...ELECTRICAL SPECIFICATIONS 2 13 Spare fuse 2 0 A ...
Page 74: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 Crankcase and cylinder left side view 1 2 3 4 5 ...
Page 76: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31 Oil pump bottom view 2 3 4 5 1 ...
Page 78: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 33 Camshaft top view 2 3 3 1 3 ...
Page 80: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 35 Crankshaft front view 3 4 1 2 1 ...
Page 81: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 36 1 Oil nozzle 2 Piston 3 Crankshaft 4 Main gallery ...
Page 82: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 37 Crankshaft and transmission top view 1 2 4 3 ...
Page 104: ...CABLE ROUTING 2 59 Hydraulic unit assembly top and right side view A 1 1 2 2 3 3 4 4 ...
Page 106: ...CABLE ROUTING 2 61 Fuel tank left side view A B C 1 2 3 4 B ...
Page 108: ...CABLE ROUTING 2 63 Throttle bodies top view A B C D 1 2 3 4 5 6 7 8 9 10 11 ...
Page 112: ...CABLE ROUTING 2 67 Radiator front view A B 1 2 3 4 5 6 ...
Page 116: ...CABLE ROUTING 2 71 Radiator right side view A B C 3 4 2 1 5 7 8 6 ...
Page 118: ...CABLE ROUTING 2 73 ...
Page 121: ......
Page 152: ...PERIODIC MAINTENANCE 3 31 ...
Page 241: ...FRONT FORK 4 86 d b a c 1 ...
Page 277: ...ENGINE REMOVAL 5 12 a 1 ...
Page 339: ...CRANKCASE 5 74 a 1 2 2 b 45 10 1 ...
Page 366: ...TRANSMISSION 5 101 ...
Page 399: ...THROTTLE BODIES 7 18 a b c a b c 1 ...
Page 405: ......
Page 411: ...IGNITION SYSTEM 8 6 ...
Page 417: ...ELECTRIC STARTING SYSTEM 8 12 ...
Page 421: ...CHARGING SYSTEM 8 16 ...
Page 433: ...SIGNALING SYSTEM 8 28 ...
Page 477: ...FUEL INJECTION SYSTEM 8 72 ...
Page 490: ...IMMOBILIZER SYSTEM 8 85 a Light on b Light off ...
Page 491: ...IMMOBILIZER SYSTEM 8 86 ...
Page 523: ...ABS ANTI LOCK BRAKE SYSTEM 8 118 ...
Page 526: ...ELECTRICAL COMPONENTS 8 121 1 3 4 5 6 8 9 13 14 15 16 7 2 12 10 10 11 ...
Page 561: ......
Page 562: ......