Yamaha 1999 XVS1100, Service Manual

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3-1
INTRODUCTION/PERIODIC MAINTENANCE/
LUBRICATION INTERVALS
INSP
ADJ
EB300000
PERIODIC INSPECTIONS AND ADJUSTMENTS
INTRODUCTION
This chapter includes all information necessary to perform recommended inspections and adjust-
ments. These preventive maintenance procedures, if followed, will ensure more reliable vehicle opera-
tion and a longer service life. The need for costly overhaul work will be greatly reduced. This informa-
tion applies to vehicles already in service as well as to new vehicles that are being prepared for sale. All
service technicians should be familiar with this entire chapter.
EB301000
PERIODIC MAINTENANCE/LUBRICATION INTERVALS
EVERY
NO. ITEM CHECKS AND MAINTENANCE JOBS
Initial
(1,000 km)
6,000 km
or
6 months
(whichever
comes first)
12,000 km
or
12 months
(whichever
comes first)
1 * Fuel line (manual cock)
Check fuel hoses for cracks or damage.
Replace if necessary.
√ √
2 * Fuel filter
Check condition.
Replace if necessary.
√
3 Spark plugs
Check condition.
Clean, regap or replace if necessary.
√ √ √
4 * Valves (arm SOHC)
Check valve clearance.
Adjust if necessary.
√ √ √
5 Air filter Clean or replace if necessary.
√ √
6 Clutch
Check operation.
Adjust or replace cable.
√ √ √
7 * Front brake (disc)
Check operation, fluid level and vehicle for fluid leakage.
(See NOTE.)
Correct accordingly.
Repalce brake pads if necessary.
√ √ √
8 * Rear brake (disc)
Check operation, fluid level and vehicle for fluid leakage.
(See NOTE.)
Correct accordingly.
Replace brake pads if necessary.
√ √ √
9 * Wheels (spoke)
Check balance, runout, spoke tightness and for damage.
Tighten spokes and rebalance, replace if necessary.
√ √
10 * Tires (EUR)
Check tread depth and for damage.
Replace if necessary.
Check air pressure.
Correct if necessary.
√ √
11 * Wheel bearings
Check bearing for looseness or damage.
Replace if necessary.
√ √
12 * Swingarm (no nipple)
Check swingarm pivoting point for play.
Correct if necessary.
Lubricate with molybdenum disulfide grease every
24,000 km or 24 months (whichever comes first).
√ √
13 * Steering bearings
Check bearing play and steering for roughness.
Correct accordingly.
Lubricate with lithium soap base grease every 24,000
km or 24 months (whichever comes first).
√ √
14 * Chassis fasteners
Make sure that all nuts, bolts and screws are properly
tightened.
Tighten if necessary.
√ √
15 Sidestand
Check operation.
Lubricate and repair if necessary.
√ √
16 * Sidestand switch
Check operation.
Replace if necessary.
√ √ √