Troubleshooting
PROBLEM
POSSIBLE CAUSE
PROCEDURE OR ACTION
Heavy streaks and fine grooves
(see Table 2).
Operation in a dirty or abrasive en-
vironment.
Clean commutator more fre-
quently.
Continuous operation of motor with
a light load.
Increase load on motor from time
to time.
Brush pressure is too low.
Increase brush pressure.
Worn brushes.
Replace brushes.
Grooves and lines following heavy
streaks. The armature must be re-
placed or the brushes will wear rap-
idly (see Table 2).
Operation in a dirty or abrasive en-
vironment.
Clean commutator more fre-
quently.
Continuous operation of motor with
a light load.
Increase load on motor from time
to time.
Brush pressure is too low.
Increase brush pressure.
Worn brushes.
Replace brushes.
Grooves the width of the brushes
(see Table 2).
Operation in a dirty or abrasive en-
vironment.
Clean commutator more fre-
quently.
Wrong type of brushes for this mo-
tor and operation.
Replace brushes with correct type.
Brush pressure is too high.
Adjust brush pressure.
Copper drag occurs when copper
from the commutator is pulled into
the slot between the commutator
bars. This problem will cause a
short circuit between the commuta-
tor bars (see Table 2).
Operation in a dirty or abrasive en-
vironment.
Clean commutator more fre-
quently.
Brush holder is not correctly adjus-
ted electrically for the motor.
Adjust brush holder.
Wrong type of brushes for this mo-
tor and operation.
Replace brushes with correct type.
Brush pressure is incorrect (too
high or too low).
Adjust brush pressure.
Troubleshooting
0620 YRM 0294
28
Summary of Contents for MPB040-E
Page 4: ......
Page 10: ...Hydraulic Pump 1900 YRM 1018 Figure 4 Hydraulic Unit 6 ...
Page 19: ......
Page 65: ...Figure 30 Switch Position Mode Chart 2200 YRM 1007 Battery Charger Accusense by DPI 41 ...
Page 79: ......
Page 80: ...2200 YRM 1007 10 16 8 16 1 14 9 13 12 12 7 11 ...
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Page 93: ......
Page 95: ...Maintenance DC MOTOR MAINTENANCE ALL ELECTRIC LIFT TRUCKS PART NO 524158039 0620 YRM 0294 ...
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Page 128: ...NOTES 30 ...
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