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28-13-016-Rev1

9/10

SECURE END CAPS TO BARS

 

 

Insert the End Caps as shown.  A Rubber Mallet  

can be used to assist installation.

Secure using Plastite Screw  

(from LOCKN’LOAD Leg Kit).   

Tighten using a #2 Phillips Head  

Screwdriver.

15

SECURE BARS TO TRACKS 

 

From the LOCKN’LOAD Track Kit, assemble 

1 x M6 Spring Washer and 1 x M6 Washer 

onto each M6 Hex Screw as shown.  Insert 

through the outer holes on Legs into Nut 

Plate as shown.  Finger tighten Screws. 

Position front and rear Bars along 

Tracks as required, ensuring there 

is a minimum distance of 700mm 

between each Bar.  Measure from 

the centre of each Leg as shown.

 

≥ 

700mm

28

29

30

32

33

BAR FITMENT

 

Slide Nut Plates within Track into position for front and  

rear Bar placement (it doesn’t have to be exact).  Place  

Bar assembly onto Tracks, carefully locating the four  

central raised notches on base of Legs into the cut  

outs on Nut Plates as shown.  

Take care not to damage  

vehicle.

  Repeat for remaining Bar. 

this

31

INSERT NUT PLATES

Run all M6 Hex

Screws through

Nut Plates to 

remove burs.

Insert two (2) Nut Plates into 

each Track as shown.

Nut Plate

33

Summary of Contents for LOCKN'LOAD

Page 1: ...Bit x1 2 Track Toyota Hilux Left Hand Side x1 8 M6 Hex Screw x8 3 Track Nut Plate x4 9 End Cap Front Left Rear Right x2 4 M6 Washer x8 10 End Cap Front Right Rear Left x2 5 M6 Spring Washer x8 11 Rive...

Page 2: ...trim with a Flat Blade Screwdriver wrap tape around end of Screwdriver to prevent paint scratching Then using fingertips pull carefully upwards and unhook plastic clips that are attached to the roof u...

Page 3: ...CTIVE SEALANTS Stage 1 Liberally apply a Zinc Rich Cold Galvanising Solution to the inside surface and surrounds of each drilled hole Allow solution to become touch dry before proceeding with Stage 2...

Page 4: ...and rear of Tracks using an Automotive Degreaser before refitting roof trim To conceal exposed roof channel at front and rear of Tracks cut to length the original roof trim removed in Step 1 Measure...

Page 5: ...1 5 10 TRACK INSTALLATION COMPLETE Check both Tracks are secured to the vehicle as per these installation instructions For assistance contact your local Yakima dealer PLEASE SEE STEPS 15 37 FOR BAR IN...

Page 6: ...6mm in the order shown Loosely finger tighten Nut Plates to Legs as shown using the screw assemblies from the previous Step Ensure there is a sufficient gap between the Nut Plates and Legs for the nex...

Page 7: ...gs are securely positioned within Track Use a Tape Measure to ensure even Bar overhang on each side re adjust if required Finger tighten one of the Leg Screws on each Leg so they are secure then caref...

Page 8: ...e LOCKN LOAD Leg Kit insert Bottle Openers and Pins into the End Cap Halves SECURE LEGS TO BARS Tighten all M8 Set Screws to 7Nm using a 13mm Socket Wrench BAR SLOT COVERS OUTSIDE LEG Measure the Bar...

Page 9: ...osition front and rear Bars along Tracks as required ensuring there is a minimum distance of 700mm between each Bar Measure from the centre of each Leg as shown 700mm 28 29 30 32 33 BAR FITMENT Slide...

Page 10: ...pen Ended Spanner Do not over tighten 34 35 36 37 BAR KEYS Place one key on the vehicle key ring and put the other away safely or store with the spare vehicle key Write the key number which is stamped...

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