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28-13-016-Rev1

6/10

BAR INSTALLATION

REMOVE LEG COVERS

 

 

Using the keys supplied in the 

LOCKN’LOAD Leg Kit (sold separately), 

remove all Leg Covers.

  

LEG ASSEMBLY

From the LOCKN’LOAD Leg Kit, 

assemble 1 x M8 Spring Washer 

and 1 x M8 Washer onto each 

M8 Set Screw 16mm in the order 

shown. 

 

Loosely finger tighten Nut Plates to Legs as 

shown using the screw assemblies from the 

previous Step.    

 

Ensure there is a sufficient gap between 

the Nut Plates and Legs for the next Step.

 

From the 

LOCKN’LOAD 

Leg Kit, position 

Nut Plates 

over holes on 

top of Legs.

INSERT LEGS

 

 

Slide Leg assemblies into the underside channel of 

LOCKN’LOAD Bars (sold separately).   

 

If Leg assemblies will not slide in, 

loosen Screws to increase gap.

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Summary of Contents for LOCKN'LOAD

Page 1: ...Bit x1 2 Track Toyota Hilux Left Hand Side x1 8 M6 Hex Screw x8 3 Track Nut Plate x4 9 End Cap Front Left Rear Right x2 4 M6 Washer x8 10 End Cap Front Right Rear Left x2 5 M6 Spring Washer x8 11 Rive...

Page 2: ...trim with a Flat Blade Screwdriver wrap tape around end of Screwdriver to prevent paint scratching Then using fingertips pull carefully upwards and unhook plastic clips that are attached to the roof u...

Page 3: ...CTIVE SEALANTS Stage 1 Liberally apply a Zinc Rich Cold Galvanising Solution to the inside surface and surrounds of each drilled hole Allow solution to become touch dry before proceeding with Stage 2...

Page 4: ...and rear of Tracks using an Automotive Degreaser before refitting roof trim To conceal exposed roof channel at front and rear of Tracks cut to length the original roof trim removed in Step 1 Measure...

Page 5: ...1 5 10 TRACK INSTALLATION COMPLETE Check both Tracks are secured to the vehicle as per these installation instructions For assistance contact your local Yakima dealer PLEASE SEE STEPS 15 37 FOR BAR IN...

Page 6: ...6mm in the order shown Loosely finger tighten Nut Plates to Legs as shown using the screw assemblies from the previous Step Ensure there is a sufficient gap between the Nut Plates and Legs for the nex...

Page 7: ...gs are securely positioned within Track Use a Tape Measure to ensure even Bar overhang on each side re adjust if required Finger tighten one of the Leg Screws on each Leg so they are secure then caref...

Page 8: ...e LOCKN LOAD Leg Kit insert Bottle Openers and Pins into the End Cap Halves SECURE LEGS TO BARS Tighten all M8 Set Screws to 7Nm using a 13mm Socket Wrench BAR SLOT COVERS OUTSIDE LEG Measure the Bar...

Page 9: ...osition front and rear Bars along Tracks as required ensuring there is a minimum distance of 700mm between each Bar Measure from the centre of each Leg as shown 700mm 28 29 30 32 33 BAR FITMENT Slide...

Page 10: ...pen Ended Spanner Do not over tighten 34 35 36 37 BAR KEYS Place one key on the vehicle key ring and put the other away safely or store with the spare vehicle key Write the key number which is stamped...

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