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28-13-016-Rev1

7/10

CHECK BAR SLOT MEASUREMENTS

 

 

Using a Tape Measure record Leg to underside slot distance from the Bar used in the previous Step.   

Ensure measurement is taken from the centre of the Legs as shown.  Both ends should be the same 

measurement, if not, repeat Step 20.   

 

BAR PLACEMENT

 

Carefully place a Bar assembly over Track.  

Take care not to damage vehicle.  

Slide Legs along Bar  

until

 

both legs are securely positioned within Track.  Use a Tape Measure to ensure even Bar  

overhang on each side, re-adjust if required.  Finger tighten one of the Leg Screws on  

each Leg so they are secure, then carefully remove Bar from vehicle.

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BAR SLOT COVERS

 

 

Cut Bar Slot Covers into four pieces according to the measurement taken in Step 21.  Insert  

into underside channel of front and rear Bar ends as shown.

NOTE 

- Bar Slot Covers to be 

inserted with flat side visible

 

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Remove Legs from Bar once equal measurement is 

obtained.  Finger loosen Screws, keeping Nut Plate 

and Screw assemblies in place as shown.

20

21

22

Summary of Contents for LOCKN'LOAD

Page 1: ...Bit x1 2 Track Toyota Hilux Left Hand Side x1 8 M6 Hex Screw x8 3 Track Nut Plate x4 9 End Cap Front Left Rear Right x2 4 M6 Washer x8 10 End Cap Front Right Rear Left x2 5 M6 Spring Washer x8 11 Rive...

Page 2: ...trim with a Flat Blade Screwdriver wrap tape around end of Screwdriver to prevent paint scratching Then using fingertips pull carefully upwards and unhook plastic clips that are attached to the roof u...

Page 3: ...CTIVE SEALANTS Stage 1 Liberally apply a Zinc Rich Cold Galvanising Solution to the inside surface and surrounds of each drilled hole Allow solution to become touch dry before proceeding with Stage 2...

Page 4: ...and rear of Tracks using an Automotive Degreaser before refitting roof trim To conceal exposed roof channel at front and rear of Tracks cut to length the original roof trim removed in Step 1 Measure...

Page 5: ...1 5 10 TRACK INSTALLATION COMPLETE Check both Tracks are secured to the vehicle as per these installation instructions For assistance contact your local Yakima dealer PLEASE SEE STEPS 15 37 FOR BAR IN...

Page 6: ...6mm in the order shown Loosely finger tighten Nut Plates to Legs as shown using the screw assemblies from the previous Step Ensure there is a sufficient gap between the Nut Plates and Legs for the nex...

Page 7: ...gs are securely positioned within Track Use a Tape Measure to ensure even Bar overhang on each side re adjust if required Finger tighten one of the Leg Screws on each Leg so they are secure then caref...

Page 8: ...e LOCKN LOAD Leg Kit insert Bottle Openers and Pins into the End Cap Halves SECURE LEGS TO BARS Tighten all M8 Set Screws to 7Nm using a 13mm Socket Wrench BAR SLOT COVERS OUTSIDE LEG Measure the Bar...

Page 9: ...osition front and rear Bars along Tracks as required ensuring there is a minimum distance of 700mm between each Bar Measure from the centre of each Leg as shown 700mm 28 29 30 32 33 BAR FITMENT Slide...

Page 10: ...pen Ended Spanner Do not over tighten 34 35 36 37 BAR KEYS Place one key on the vehicle key ring and put the other away safely or store with the spare vehicle key Write the key number which is stamped...

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