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28-13-016-Rev1

2/10

MARK TRACK HOLES

With the help of an assistant, hold Track 

down firmly in roof channel and mark all 

holes using a Marking Pen.  Remove Track.

3

2

TRACK INSTALLATION

TRACK ORIENTATION

The extrusion on side of Tracks faces 

inside of vehicle 

as shown, with 

rectangular cut outs at rear of vehicle. 

 

1

BEFORE BEGINNING INSTALLATION

Clean roof thoroughly and allow to dry before 

beginning installation.

 

 

REMOVE ROOF CHANNEL TRIM

Gently lever the rubber roof channel trim with a 

Flat Blade Screwdriver (wrap tape around end of 

Screwdriver to prevent paint scratching).  Then using 

fingertips pull carefully upwards and unhook plastic 

clips that are attached to the roof underneath each 

end of the trim. 

 

Store channel trim in a safe location for use in Step 13

.

 

Place Tracks into roof 

channel taking note of 

Track orientation as shown 

in the previous Step.

PLACE TRACKS INTO ROOF CHANNEL

 

TRACK MEASUREMENTS 

Using a Tape Measure, measure 210mm 

from the edge of the windscreen rubber 

to the start of the Track as shown.  Use 

Masking Tape to mark measurement on 

vehicle roof. 

4

Vehicle Front

5

210mm

NOTE

 - image as viewed from rear of vehicle

 

210mm

Extrusion

Summary of Contents for LOCKN'LOAD

Page 1: ...Bit x1 2 Track Toyota Hilux Left Hand Side x1 8 M6 Hex Screw x8 3 Track Nut Plate x4 9 End Cap Front Left Rear Right x2 4 M6 Washer x8 10 End Cap Front Right Rear Left x2 5 M6 Spring Washer x8 11 Rive...

Page 2: ...trim with a Flat Blade Screwdriver wrap tape around end of Screwdriver to prevent paint scratching Then using fingertips pull carefully upwards and unhook plastic clips that are attached to the roof u...

Page 3: ...CTIVE SEALANTS Stage 1 Liberally apply a Zinc Rich Cold Galvanising Solution to the inside surface and surrounds of each drilled hole Allow solution to become touch dry before proceeding with Stage 2...

Page 4: ...and rear of Tracks using an Automotive Degreaser before refitting roof trim To conceal exposed roof channel at front and rear of Tracks cut to length the original roof trim removed in Step 1 Measure...

Page 5: ...1 5 10 TRACK INSTALLATION COMPLETE Check both Tracks are secured to the vehicle as per these installation instructions For assistance contact your local Yakima dealer PLEASE SEE STEPS 15 37 FOR BAR IN...

Page 6: ...6mm in the order shown Loosely finger tighten Nut Plates to Legs as shown using the screw assemblies from the previous Step Ensure there is a sufficient gap between the Nut Plates and Legs for the nex...

Page 7: ...gs are securely positioned within Track Use a Tape Measure to ensure even Bar overhang on each side re adjust if required Finger tighten one of the Leg Screws on each Leg so they are secure then caref...

Page 8: ...e LOCKN LOAD Leg Kit insert Bottle Openers and Pins into the End Cap Halves SECURE LEGS TO BARS Tighten all M8 Set Screws to 7Nm using a 13mm Socket Wrench BAR SLOT COVERS OUTSIDE LEG Measure the Bar...

Page 9: ...osition front and rear Bars along Tracks as required ensuring there is a minimum distance of 700mm between each Bar Measure from the centre of each Leg as shown 700mm 28 29 30 32 33 BAR FITMENT Slide...

Page 10: ...pen Ended Spanner Do not over tighten 34 35 36 37 BAR KEYS Place one key on the vehicle key ring and put the other away safely or store with the spare vehicle key Write the key number which is stamped...

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