Yakima LockNLoad Series Installation Manual Download

Page: 7 / 17

28-13-011-Rev4

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PLACE TRACK
BACK INTO
ROOF CHANNEL

Accurately place
Tracks over
drilled holes in
roof channel,
ensuring Track
orientation is
correct as shown.

Foam Tape

INSERT NUT PLATES

Run all of the M6 Hex Screws
through the Nut Plates as shown.
This will aid installation in Step 36

END CAP FITMENT

Assemble End Caps within Tracks as shown, taking note of End Cap orientation.

Align End
Cap and slide
into position

Slide Nut Plates into each
Track end.

Summary of Contents for LockNLoad Series

Page 1: ...s Head Screwdriver Zinc Rich Cold Galvanising Coating MAX VEHICLE ROOF LOAD RATING 100KG TOTAL LOAD EQUALS WEIGHT OF ROOF RACKS ACCESSORIES CARGO Mastic Silicone Sealant Vacuum Cleaner 10mm Open Ended...

Page 2: ...Isuzu D Max LS LS U LS M M8 Button Head Screws Rivets NOTE image as viewed from above Rectangular cut out at rear of vehicle Vehicle Front The foam tape on side of Tracks faces outside of vehicle as s...

Page 3: ...upplied by drilling three holes through the trim at the two marked locations The trim has a stainless steel section inside Do not drill into the roof 5 Mark measurement on trim with a pencil Mark meas...

Page 4: ...e M8 mounting points can now be accessed The mounting points are covered with paint and tape Use a sharp tool to remove paint and peel away tape covering holes to reveal screw thread If the roof panel...

Page 5: ...pe SPOT DRILL RIVET HOLES Using the supplied 4 9 mm Drill Bit drill each of the applicable rivet holes as shown below Start from the rear of the vehicle working consecutively frontward Ensure the Trac...

Page 6: ...ving swarf from roof channel with a Vacuum Cleaner Vacuum swarf APPLY PROTECTIVE SEALANTS Stage 1 Liberally apply a Zinc Rich Cold Galvanising Solution to the inside surface and surrounds of each dril...

Page 7: ...ion is correct as shown Foam Tape Foam Tape 14 INSERT NUT PLATES Run all of the M6 Hex Screws through the Nut Plates as shown This will aid installation in Step 36 END CAP FITMENT Assemble End Caps wi...

Page 8: ...hicle Front To secure End Caps insert M8 Screw assembly through End Cap and Track Tighten to 7 Nm TRACK INSTALLATION Align Track and insert all Rivets in their respective holes through Track into roof...

Page 9: ...th Tracks are secured to the vehicle as per these installation instructions For assistance contact your local Yakima dealer 19 IF INSTALLING LockNLoad ROOF RACKS CONTINUE ON STEP 20 IF INSTALLING Lock...

Page 10: ...smaller rivet holes Foam Tape Foam Tape DRILL ROOF CHANNEL The spot drilled Mounting Points can now be opened out using a 7 mm Drill Bit not supplied 1B 4 1 2 Vehicle Front Vehicle Front DIE GRIND HO...

Page 11: ...ll not slide in loosen Screws to increase gap From the LockNLoad Bar Kit sold separately remove Plastite Screw from each Bar end using a 2 Phillips Head Screwdriver and pull out End Caps from Bars Kee...

Page 12: ...until both legs are securely positioned on Nut Plates within Track SECURE BAR ASSEMBLY TO TRACKS From the LockNLoad Track Kit insert 1 x M6 Hex Screw through the two outer holes on Legs into Nut Plate...

Page 13: ...n the table right Ensure measurement is taken from the centre of the Legs as shown X X Y Y X X Y Y 29 BAR SLOT MEASUREMENTS Bar 1 X ______mm x2 Bar 2 Y ______mm x2 The ends of each bar should be the s...

Page 14: ...r channel outside of the Legs and subtract 20 mm from this measurement Using the remaining pieces of Slot Cover from the previous Step cut to this length and press into the underside channel of each B...

Page 15: ...semble 1 x M6 Spring Washer and 1 x M6 Washer onto each M6 Hex Screw Insert through the outer holes on Legs into Nut Plates as shown 36 BAR FITMENT Slide Nut Plates in Track into position for Bar plac...

Page 16: ...e vehicle key Write the key number which is stamped on the key in the box provided Replacement keys are available from Yakima stockists visit www yakima com au or www yakima co nz to find your nearest...

Page 17: ...28 13 011 Rev4 17 17 www yakima com au YAKIMA PRODUCTS INC 4101 Kruse Way Lake Oswego OR 97035 2541 USA 888 925 4621 YAKIMA AUSTRALIA PTY LTD 17 Hinkler Court Brendale QLD 4500 Australia 1800 143 548...