Xtreme Manufacturing XR1147 Operation And Safety Manual Download Page 73

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Operation Manual

Lockout / Tagout

Do Not Operate - Accident Prevention Tags

Before beginning any maintenance or service, place a Do Not

Operate Tag on both the starter key switch and the steering

wheel, stating that the Telehandler should not be operated.

Do Not Operate Tags, which can be cut out and used, are

included at the end of this manual. Retain these Tags for use

at a later date.

New or Additional Operators

At the time of original purchase, the purchaser of this

Telehandler was instructed by the seller on its proper use. If

this Telehandler is to be used by an employee or is loaned or

rented to someone other than the purchaser, make certain

that the new operator is trained, in accordance with OSHA

regulations, and reads and understands this Operation &

Safety Manual before operating the Telehandler.

In addition, make sure that the new operator has completed

a walk-around inspection of the Telehandler, is familiar with

all the labels on the Telehandler, and has demonstrated the

correct use of all controls.

Lockout/Tagout Procedure

Perform the following procedure to lockout and tag out the

Telehandler. This procedure, requiring a lock, and danger

tags are to be used whenever the Telehandler is unsafe for

operation or maintenance.

Removing Telehandler From Service

Attach “DO NOT OPERATE” tags to steering wheel and

ignition key.

Open battery access cover.

Set battery disconnect switch to OFF.

Lock battery disconnect switch.

Attach “DO NOT OPERATE” tag to battery disconnect switch.

Figure 98. Battery Disconnect Switch

Warning

If Telehandler is unsafe for operation or maintenance, the

defect or defects must be clearly documented and posted in

a conspicuous place on the Telehandler. Failure to comply

could result in death, serious injury, or property damage.

Return Telehandler to Service

When the Telehandler has been repaired and made safe for

operation and maintenance, perform the following procedure

to return Telehandler to service.

Remove lock and “DO NOT OPERATE” tag from battery

disconnect switch.

Close battery access cover.

Remove “DO NOT OPERATE” tags from steering wheel and

ignition key.

Figure 99. DO NOT OPERATE Tag

Lockout / Tagout

Summary of Contents for XR1147

Page 1: ...Operation and Safety Manual PN 24969 000 ...

Page 2: ...a In October 2013 Xtreme became the majority shareholder in Snorkel a global aerial work platform manufacturer which has manufacturing facilities in the US UK New Zealand as well as a global sales distribution network Find out more about Snorkel at www snorkellifts com Xtreme Manufacturing 8350 Eastgate Road Henderson NV 89015 USA Contact Us T 1 800 497 1704 T 1 702 636 2969 F 1 702 636 4943 E inf...

Page 3: ...ipment 30 Specifications Specifications 31 Operator Cab Ignition Switch 32 Accessory Outlet 32 Description Page Accelerator Pedal 32 Service Brake Pedal 33 Steering Wheel 33 Horn Button 33 Operator Seat 33 Operator Seat Controls 33 Weight Suspension Lever 34 Lumbar Support 34 Fore and Aft Adjustment Lever 34 Backrest Angle Adjustment Lever 34 Seat Belt 35 Rear View Mirrors 35 Controls and Indicato...

Page 4: ...fueling 58 Fuel Types 58 Engine Protection System 58 Pintle Hook 58 Attachments 59 Attachment Disclaimer 59 Fork Ratings 59 Standard Carriage Operation 59 Fork Positioning Carriage Operation 60 Quick Attach System 60 Load Handling 63 Boom Lift Point 64 Suspended Loads 64 Pick Up a Load 64 Carry a Load 65 Place a Load 65 Load Shift 65 Elevating Personnel 65 Load Capacity Charts 67 Frame Leveling 69...

Page 5: ...afe use of Telehandler controls in a safe clear area BEFORE you operate this Telehandler on a work site It is your responsibility to observe applicable laws and regulations and to follow manufacturer s instructions on Telehandler operation and maintenance Replacement manuals for the XR1147 Telehandler can be ob tained by contacting our parts department by phone or visit ing our website Xtreme Manu...

Page 6: ...to the safety sign and designate a degree or level of hazard seriousness ThesignalwordsusedinthismanualareDANGER WARNING and CAUTION Warning Caution Caution Danger Warning Signal Words Safety Disclaimer Safety Symbols Safety DANGER Red used with the safety alert symbol indicates an imminently hazardous situation which if not avoided will result in death or serious injury WARNING Orange used with t...

Page 7: ...e If Using Alcohol Drugs Or Medications Personal Protective Equipment Safety Shoes Lead Acid Batteries Create Explosive Gases Warning Hydraulic Oil Under Pressure Hot Oil DO NOT Open Unless Cap Is Cool To Touch Warning Rotating Belts Can Cut Or Entangle Replace Worn And Illegible Safety Labels And Labels Read Maintenance Manual Before Working On This Telehandler Know First Aid Instructions And Or ...

Page 8: ...ehandler Tip Over Can Cause Death Or Serious Injury DO NOT Raise Boom While Traveling On A Slope Danger Keep A Safe Distance From Electrical Lines Pinch Points Hands DO NOT Use Ether As A Starting Aid DO NOT Allow Riders On Auxiliary Attachments Set Parking Brake To OFF Disengage Parking Brake DO NOT Jump If TelehandlerTips Keep Seat belt ON And Brace Yourself Tip Over Hazard Especially Traveling ...

Page 9: ...alter ation including welding or drilling can im pair and weaken the protective capability of the Rollover Protective Structure Falling Object Protective Structure ROPS FOPS and could result in death or serious injury Replace the ROPS FOPS if it is damaged before operating the Telehandler Under Occupational Safety and Health Administration OSHA rules employers are required to train workers about h...

Page 10: ...Operate the Telehandler only on firm stable surfaces Holes obstructions debris loose fill and other work site hazards could result in death or serious injury DO NOT allow bystanders in the work area Avoid personnel machinery and Telehandlers in the work area Know the rules for movement of people and Telehandlers on the work site Follow work site signs and signals Check boom clearance before drivin...

Page 11: ...visible and a safe distance from the Telehandler to prevent death or se rious injury Become familiar with all safety and hazard la bels regulations and procedures Make sure all proper safety and hazard labels are at tached to the Telehandler and remain legible A brief description of controls indicators and instruments is provided as a convenience for the operator These descriptions DO NOT provide ...

Page 12: ... the Telehandler The seat belt MUST be worn while operating the Telehandler Failure to wear the seat belt could result in death or serious injury DO NOT adjust the seat or seat belt while the Telehandler is moving Keep both hands on the wheel while the Telehandler is moving to prevent loss of Telehandler control which could result in death or serious injury Never try to escape the Telehandler if i...

Page 13: ...andlers can tip over resulting in death serious injury or property damage Keep the Telehandler stable by following these and other appropriate guidelines Adjust speed for terrain and conditions Avoid obstacles by driving around them rather than over them when possible Start stop travel steer and brake smoothly Load unload and turn theTelehandler on level ground when possible Slow down for turns Sl...

Page 14: ...or structural damage which could result in death or serious injury Telehandlerwith DoNotOperate tags andhaveaqualified mechanic service or repair the Telehandler BEFORE placing it into service again Ignoring warning indicators can result in death serious injury or property damage Contact with hot surfaces and the exhaust pipe after the Telehandler has been operated could result in serious personal...

Page 15: ... instructions for proper maintenancetomakesuretheTelehandlercontinuestomeet manufacturer s specifications Failure to properly maintain the Telehandler can result in improper performance which could cause death serious injury or property damage Attach Do Not Operate tags to the Ignition switch and steering wheel before beginning any service or maintenance Do Not Operate tags indicate the Telehandle...

Page 16: ...and could cause severe chemical burns Avoid all contact of fluid with eyes skin or clothing Use protective gear when handling batteries DO NOT tip a bat tery beyond a 45 angle in any direction If contact does occur follow these First Aid suggestions External contact Flush with water Eyes Flush with water including under the eyelids for at least 15 minutes and get medical attention immedi Warning W...

Page 17: ...m release pressure is 435 psi The maxi mum release pressure is 653 psi Parking Brake Manual Release 4 Remove the hydraulic hose connected to one port 5 Connect a manual HP hydraulic pump to the parking brake ports using a threaded coupling 9 16 18 UNF NOTE For illustration purposes we used an Enerpac P 142 manual HP pump and a collector bottle as shown in Figure 4 6 Apply hydraulic pressure using ...

Page 18: ...Operation Manual 18 Labels Labels Figure 6 Label Legend Left Side Figure 7 Label Legend Right Side 10 10 14 12 13 23 40 30 29 28 27 9 25 47 46 40 31 27 32 10 12 19 8 10 4 5 28 25 47 46 9 ...

Page 19: ...ration Manual 19 Labels Figure 8 Label Legend Front Figure 9 Label Legend Rear Figure 10 Label Legend Cab Front View Rear View 10 37 14 13 25 10 25 37 10 12 12 32 10 51 50 10 14 13 17 1 3 16 10 18 24 21 20 ...

Page 20: ...5 18041 001 LABEL WARNING PINCH POINT 6 26 18042 000 DECAL XID XTREME SMALL GRN 3 27 18043 000 DECAL XID XTREME MED GRN 2 28 18044 000 DECAL XID X GRN 3 29 18046 000 DECAL LH SWOOSH 1 GRN 1 ITEM PART NUMBER DESCRIPTION QTY 30 18047 000 DECAL LH SWOOSH 2 GRN 1 31 18048 000 DECAL RH SWOOSH 1 GRN 1 32 18049 000 DECAL RH SWOOSH 2 GRN 1 33 18417 000 BOOM LETTERING A B C D 1 34 18418 000 BOOM LETTERING ...

Page 21: ...4 060 702 636 2969 800 497 1704 www XMFG com Parking Brake OFF ON Steering 4W 2W Crab Front and Rear Wheels Must Be Centered Before Engaging Hazard Turn Wiper Wash On Off Boom Rear Front On Off Lights Outriggers Up Down Left Right Replacement labels may be obtained by contacting Xtreme Manufacturing at 702 636 2969 From outside the Las Vegas Nevada area please call Xtreme Manufacturing toll free a...

Page 22: ...Operation Manual 22 Labels 7 18015 001 8 18016 001 11 18018 002 12 18019 001 9 18017 001 10 18018 001 ...

Page 23: ...Operation Manual 23 Labels 13 18020 001 14 18021 001 17 18025 001 18 18026 001 15 18022 001 16 18023 001 ...

Page 24: ...9 18027 001 20 18031 001 23 18039 000 21 18032 001 WARNING 24 18408 001 18408 001 AUX CONTROL AUX CONTROL FORK TILT DOWN FORK TILT UP JOYSTICK ENABLE BOOM RETRACT SWAY LEFT BOOM EXTEND SWAY RIGHT SWAY ENABLE BOOM LOWER BOOM RAISE ...

Page 25: ...Operation Manual 25 Labels 25 18041 001 26 18042 000 27 18043 000 28 18044 000 29 18046 000 30 18047 000 ...

Page 26: ...Operation Manual 26 Labels 36 18066 001 31 18048 000 32 18049 000 A D 18053 000 B C E 18054 000 F 33 18053 000 34 18054 000 G 18055 000 H 35 18055 000 FULL 18069 000 39 18069 000 37 18307 001 ...

Page 27: ...Operation Manual 27 Labels 40 18471 000 41 18081 000 42 18082 001 43 18083 001 44 18086 001 45 18090 001 ...

Page 28: ...ACITY Max vertical load 500 LBS Max tow capacity 5000 LBS DO NOT ELEVATE BOOM ABOVE 30 WHEN TOWING 46 18300 001 47 18312 000 50 18332 000 18412 000R01 CAUTION EQUIPMENT DAMAGE Wait at least two 2 minutes after shutting engine off before setting the battery disconnect switch to OFF Equipment damage may occur if the engine control systems are not allowed to shutdown properly 51 18412 000 ...

Page 29: ...35 40 45 50 55 70 60 65 0 5 10 15 BOOM ANGLE 1 80 0 LB S 2 50 0 LB S 3 50 0 LB S 5 50 0 LB S 8 30 0 LB S 9 50 0 LB S 10 0 00 LB S 1 1 0 0 0 L B S O P E R A T I O N A B O V E 4 0 D E G R E E S W I T H A X L E L O C K E D O N L Y 2 0 FT LOAD CENTER 2 0 FT LOAD CENTER XR1147 LOAD CHART STANDARD CARRIAGE P N 17412 000 NO OPERATION ABOVE 40 DEGREES BOOM ANGLE WITH REAR AXLE UNLOCKED LOAD RATINGS ARE FO...

Page 30: ...ssure parking brake axle lock rear wheel alignment transmission oil indicator transmis sion range tilt interlock engine warning lights Easy access drop down electrical panel 12 volt accessory power outlet Electric horn and backup alarm Rear view mirror Adjustable seat with seat belt Deluxe suspension seat Boom angle and frame level indicator 3600 visibility Tires Foam filled Hydraulics Auxiliary h...

Page 31: ...is Heavy duty Roller Boom Melonite Pins and Rollers Robust Wiring No Spades No Pins Rear Axle Stabilization RAS Center Inline Engine Drive Train Full time Planetary 4 Wheel Drive Steering 4 Wheel Circle Crab 2 Wheel Front Limited Slip Differential Back Up Alarm Open ROPS FOPS Adjustable Hydraulic Operator Controls Suspension Seat Quick Attach Common Fit Rear View Mirrors Xtreme Service Accessibili...

Page 32: ...tion Purpose OFF Shuts down entire electrical system except the horn and accessory outlet RUN All controls and indicators are operable START Engages starter motor to crank engine NOTE The START position is spring loaded When the key is released the Ignition switch will automatically return to the RUN position Accessory Outlet A 12 volt accessory outlet is provided as a power source for personal it...

Page 33: ... Service Brake Pedal Steering Wheel Turn the steering wheel left or right to steer theTelehandler in the corresponding direction Figure 15 Steering Wheel Horn Button Press the horn button to sound the horn Figure 16 Horn Button Operator Seat Controls The operator seat can be adjusted four 4 ways weight suspension lumbar support fore and aft and backrest angle Figure 17 Operator Seat Operator Seat ...

Page 34: ... level desired Figure 18 Weight Suspension Lever Fore and Aft Adjustment Lever Pull the fore and aft adjustment lever outward from the seat to release the seat lock Slide the seat forward or backward to a comfortable location and release the lever to lock the seat in the desired position Figure 20 Fore and Aft Adjustment Lever Backrest Angle Adjustment Lever Pull the backrest angle adjustment leve...

Page 35: ...ry TheTelehandler is equipped with a standard two inch 2 wide retractable seat belt A three inch 3 wide retractable seat belt is available where required by local laws and regulations Figure 22 Retractable Seat Belt Warning DO NOT adjust the seat or seat belt while the Telehandler is moving Keep both hands on the wheel while the Telehandler is moving to prevent loss of Telehandler control which co...

Page 36: ...IRST 2 SECOND 3 THIRD and D Automatic Drive NOTE The Telehandler can be operated in three 3 forward and three 3 reverse gears Automatic Drive should be selected for normal driving Figure 26 Gear Select Switch F R N Parking Brake Switch The Parking Brake toggle switch A has two 2 positions ON and OFF Figure 27 Parking Brake A Parking Brake Toggle Switch B Parking Brake Indicator C Parking Brake Swi...

Page 37: ...bottom of the fuel filter C LOW BRAKE PRESSURE The Low Brake Pressure indicator illuminates if the hydraulic X Y Z W oil pressure gets too low If the Low Brake Pressure indicator is illuminated do not release the parking brake or engage transmission until the indicator is out If the indicator does not go out stop the Telehandler follow proper shut down procedures tag Telehandler with Do Not Operat...

Page 38: ...ne Indicator when an engine shutdown is imminent X CHECK ENGINE GENERAL WARNING INDICATOR In case of any engine errors the general error lamp of the engine will be activated Whenever the error lamp is active a fault code is stored in the error memory F WAIT TO START The Wait to Start Indicator is displayed when the key switch is moved to the RUN position Wait until the indicator goes out before st...

Page 39: ...with minor restrictions Blinking Errors that cause an engine shut down or shut down request Emission related errors of the EAT system will also be dis played on the Status Display and the malfunction indicator will come on The Check Engine Indicator will be displayed when there is a minor engine or ESC fault Y EXHAUST SYSTEM CLEANING ESC INDICATOR The Exhaust System Cleaning ESC Indicator will be ...

Page 40: ...mission Calibration Machine Conditions Check Figure 39 Clutch Calibration first for all the machine conditions necessary for a successful transmission calibration It displays a green check symbol to the right of the condition if it is met When all of the machine conditions for calibration are met the TCU enters clutch calibration mode If a scheduled service is due the GAUGE DISPLAY indicates be lo...

Page 41: ...MENU button will return to the previous menu Figure 43 Diagnostics Menu REGENERATION MENU Pressing the ENTER button while in GAUGE DISPLAY mode or pressing the REGEN MENU soft button will bring up a menu that displays the exhaust system regeneration mode with the available options The operator may disable an automatic regen or force a manual regeneration from this menu a manual regen can only be i...

Page 42: ...8 Outriggers Up Figure 47 Outriggers Down Sway Enable Button Attachment Tilt Control Thumbstick Aux Button 1 Aux Button 2 Joystick Enable Trigger The Steering Select switch has three 3 steering positions Crab TwoWheel Steering 2W and FourWheel Steering 4W Figure 45 Steering Select and 2 Wheel Rear Switches Steering Select Switch Warning DO NOT change steering modes until the Telehandler slows or c...

Page 43: ...ick Enable button needs to be depressed in order for the joystick to be operational This avoids unintended joy stick moves such as hitting the joystick with your elbow etc The Sway Enable button on the joystick is used to enable the machine frame sway before lifting any loads Sway Enable Button Joystick Enable Trigger AUX CONTROL AUX CONTROL FORK TILT DOWN FORK TILT UP JOYSTICK ENABLE BOOM RETRACT...

Page 44: ... the joystick is used to enable the machine frame sway before lifting any loads This button needs to be depressed at all times while the joystick is moved sideways for frame sway purposes The joystick needs to be centered when the Sway Enable button is depressed other wise if the joystick is off center it will not work and a message will pop up on the screen asking to return the joystick to the ce...

Page 45: ...ed on the left side of the boom and is visible from the operator s seat Use the boom angle indicator to determine the boom angle when referring to load capacity charts Refer to the LOAD CAPACITY CHARTS section of this manual for more information NOTE The boom angle indicator is a plumb arrow with angular graduations from 50 to 700 Figure 55 Boom Angle Indicator MODEL XR1147 UNLADEN VEHICLE WEIGHT ...

Page 46: ... hot surfaces and the exhaust pipe after the Telehandler has been operated could result in serious personal injury Caution Warning DO NOT operate the Telehandler until the seat belt or mounting hardware is replaced if worn or damaged The seat belt MUST be worn while operating the Tele handler Failure to wear the seat belt could result in death or serious injury Pre Operation Inspection To perform ...

Page 47: ...ath or seri ous injury Never jump start a frozen battery as it can explode Let the battery thaw out before charging NEVER jump start the Telehandler when travel select lever is in gear which can cause theTelehandler to lurch forward or backward and could result in death serious injury or property damage To avoid injury or death when jump starting with anotherTelehandler make sure the two 2 Telehan...

Page 48: ...ug nuts Check front and rear sway cylinders and hoses for leaks or any other damage Check mirrors for cracks cleanliness and proper adjustment Check hydraulic reservoir sight Add Check engine compartment for Loose or damaged belts hoses and radiator blades Coolant reservoir level Add radiator coolant if necessary Engine oil level Add engine oil if necessary Electrical wires and connectors Check fr...

Page 49: ...se boom Operate the boom control handle left and right to retract and extend boom Operate the attachment tilt thumb stick up and down to tilt the attachment Apply the service brake pedal after the Telehandler begins to move and the Telehandler should stop immediately Apply the parking brake The Telehandler should not move unless the parking brake is released Test each steering function Operate the...

Page 50: ...Check Hydraulic Oil Sight Gauge Operator Maintenance Figure 62 Check Engine Oil Level Add Engine Oil API CJ 4 If Neces sary Figure 63 Check Battery Case and Terminals Figure 61 Check Coolant Reservoir Level Add Coolant if Necessary Figure 64 Store Operation Manual in Protective Case ...

Page 51: ...he operator seat for position and comfort Refer to Seat Adjustment section in this manual 4 Adjust mirrors this may require assistance 5 Adjust the side console control panel 6 Fasten seat belt 7 Make sure the travel select lever is set to NEUTRAL N and the Parking Brake is ON engaged NOTE The engine will only start when the travel select lever is in NEUTRAL N and the Parking Brake switch is ON en...

Page 52: ...RATURE lamp amber in color 5 Under cold conditions the Wait to Start lamp generally a yellow lamp using a symbol similar to the graphic or the words WAIT TO START will illuminate at Ignition Switch ON position and will stay on for a period of up to 30 seconds 6 Turn key in Ignition Switch clockwise to the START position Caution The engine must have adequate oil pressure within 15 sec onds after st...

Page 53: ...ended Shutdown Or Oil Change Release the key immediately once the motor starts If the motor does not start DO NOT crank the starter motor con tinuously for more than 15 seconds Failure to release the key after the motor has started or continuous cranking can damage the starter motor Jump start only with a power source with the same volt age as the stalled Telehandler Turn off all lights and access...

Page 54: ...erating normally but there are one or more minor faults with the engine electronic management system The Check Engine Indicator displayed with a steady Engine Shutdown Indicator shows there are one or more severe faults with the engine electronic management system and the engine is operating at reduce power The Check Engine Indicator displayed with a flashing Engine Shutdown Indicator shows there ...

Page 55: ... DEF ON FLASH DEF LEVEL CRITICALLY LOW ENGINE POWER WILL BE DERATED SOON ADD DEF AS SOON AS POSSIBLE ON ON FLASH DEF LEVEL IS ZERO ENGINE POWER DERATED OR LIMITED TO IDLE ADD DEF IMMEDIATELY ON EXCESSIVE SOOT LOADING MANUAL ESC REGEN RECOMMENDED ON ON SERIOUS SOOT LOADING MANUAL ESC REGEN REQUIRED ENGINE OPERATING WITH REDUCED POWER FLASH ON HIGH EXHAUST TEMP MANUAL ESC REGEN IN PROCESS ON HIGH EX...

Page 56: ...ng Failure to remain aware of your Caution DO NOT change steering modes until Telehandler slows or comes to a complete stop Align all four 4 wheels straight ahead or perpendicular to the axle before changing steering mode Changing steering modes without aligning all four 4 wheels may result in equipment damage TheTelehandler includes three STANDARD modes of steering Crab Two Wheel 2W and Four Whee...

Page 57: ...to NEUTRAL the Parking Brake ON engaged and the area free of people and obstructions BEFORE starting the Telehandler 1 Start the Telehandler Refer to the Starting Telehandler section in this manual 2 Apply service brake 3 Release parking brake 4 Rotate the gear select switch to the gear desired 5 Move the travel select lever to FORWARD or REVERSE for the appropriate direction of travel 6 Release t...

Page 58: ...rmance under most operating conditions Use standard 2 diesel fuel for operating at temperatures above 32 F 0 C Use a blend of 1 and 2 diesel fuel winterized 2 diesel for operating at temperatures below 32 F 0 C Fuels with Cetane ratings higher than 40 may be needed in higher altitude or in an extremely low temperature climate to prevent hard starts and excessive smoke Engine fuel is flammable and ...

Page 59: ... capacity Other than block forks all forks should be used in matched pairs Block forks should be used in matched sets Maximum load capacity for this Telehandler is 11 000 lbs The matchedpairorsetofforksusedonthisTelehandlermusthave the total load rating equal or exceeding 11 000 lbs When the load rating of the Telehandler differs from the load capacity of the forks the lower value becomes the over...

Page 60: ...low enough distance to extend the boom ap proximately 18 to 20 inches 2 Tilt the quick attach adapter forward 3 Extend the boom and or drive the Telehandler forward until the pivot pins A are below and between the two 2 attachment hooks B 4 Raise the boom until pivot pins A have seated fully in at tachment hooks B To move the forks outward press the Aux Control top button 1 on the front of the joy...

Page 61: ...ween Quick Attach Adapter 1 and Attachment 2 8 Release the quick attach lock lever and make sure it has lowered and seated itself in groove A of the quick attach pin 9 Connect the quick attach couplers this only applies to at tachments with a quick attach hydraulic system 1 2 5 Tilt the attachment up slightly The quick attach adapter should be tight against the rear of the attachment Align the hol...

Page 62: ...hment Removal NOTE To remove a standard carriage with forks spread the forks apart on the carriage shaft This provides adequate sup port for the carriage to stand alone 1 Bring the Telehandler to a complete stop 2 Move the travel select lever to NEUTRAL N 3 Set the parking brake switch to ON engaged 4 Extend the boom approximately 18 to 20 inches 5 With the attachment 10 12 off of the ground tilt ...

Page 63: ... attach link Load Handling Death or serious injury by electrocution will result from contact with or inadequate clearance with energized power lines or apparatus Never operate the Telehandler in an area where active overhead power lines overhead or underground cables or other power sources exist Contact the appropriate power or utility company to de energize power lines or take other suitable prec...

Page 64: ...dling suspended loads for specific warnings and instructions unique to this type of operation Boom Lift Point Warning DO NOT exceed rated capacities Any attempt to lift or carry loads in excess of those shown on the load capacity charts could cause Telehandler tip over loss of load or structural damage which could result in death serious injury or property damage Figure 87 Boom Lift Point 1 Do not...

Page 65: ...highest torque and pulling power NEVER travel in higher gears when carrying a load Place A Load 1 Before placing the load refer to the appropriate load capacity chart to determine safe boom extension range 2 Set the Parking Brake switch to ON engaged 3 Use the frame sway control to level the Telehandler For additional information refer to the Frame Leveling section in this manual Please refer to A...

Page 66: ...d on the platform A Maximumworkloadincludingpersonnelandequipment B Weight of empty platform 9 Provide a means so that the platform can only be centered laterally on the Telehandler and retained against the vertical face of the forks carriage or lifting mechanism 10 Provide a means to securely attach the platform to the lifting mechanism and to prevent the platform from inadvertent pivoting 11 Pro...

Page 67: ...nal reach or height is prohibited 21 Before elevating personnel the area around and under the work platform should be marked to warn anyone on the ground that overhead work is being done 22 Theplatformshallbeloweredtogroundlevelforpersonnel to enter and exit Personnel shall not climb on any part of the rough terrain Telehandler in attempting to enter and exit 23 Protection must be provided for the...

Page 68: ...etermines distance from front tires where load will be placed The distance in front of Telehandler where load will be placed is 20 feet 5 Operator reads load capacity chart for attachment carriage to learn it will be safe to place the load at any boom angle with the boom extend letter E showing Figure 91 Load Capacity Chart NOTE The boom angle indicator is a plumb arrow with angular graduations fr...

Page 69: ...ause death serious injury or property damage The frame sway feature becomes locked and will not operate when the boom is raised 40 or more Applying service brake parking brake and placing travel select lever in NEUTRAL then pressing the Frame Sway Override switch the trigger on the Front Control handle will override the lockout feature and allow frame sway Figure 92 Frame Sway Override Switch Func...

Page 70: ...s Lubricate boom roller grease fittings and chains After Every 250 Hours of Operation or 3 Months Replace air filters Replace fuel filters Check cooling system antifreeze Check engine hoses and connections for leaks damage and tightness Check radiator hoses for leaks damage and tightness After Every 500 Hours of Operation or 6 Months Check for oil and coolant leaks Check condition and tension of d...

Page 71: ...uired if the Maintenance Monitor fea ture is enabled Water in fuel is detected If the warning light flashes for 30 seconds at Ignition Switch ON and water is drained from the primary water separating fuel filter the secondary fuel filter must be replaced Fault codes can be accessed using the electronic service tool or by fault code flash out To check for active engine electronic fuel system and en...

Page 72: ...ylinder Lower Down Valve The diagnostic on off switch circuit signals the system that the operator is requesting to read any active fault code recorded in the ECM When the ECM receives the signal from the diagnostic ON OFF switch the yellow and red warning lights come on and start flashing if any active fault code is recorded in the ECM If both warning lights remain on and do not flash there are n...

Page 73: ...ated the correct use of all controls Lockout Tagout Procedure Perform the following procedure to lockout and tag out the Telehandler This procedure requiring a lock and danger tags are to be used whenever the Telehandler is unsafe for operation or maintenance Removing Telehandler From Service 1 Attach DO NOT OPERATE tags to steering wheel and ignition key 2 Open battery access cover 3 Set battery ...

Page 74: ...Operation Manual 74 Lockout Tagout Do Not Operate Tags ...

Page 75: ...Operation Manual 75 ...

Page 76: ...8350 EASTGATE ROAD HENDERSON NV 89015 702 636 2969 800 497 1704 www XMFG com PN 24969 000 XR1147 Tier 4 Final ...

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