01/02
6-50
8825/8830 Printer
Molex Connector Repair Procedure
General Procedures
Molex Connector Repair Procedure
Purpose
The purpose of this procedure is to show the approved method of repair or replacement of the
wire terminals in either the Pin Housing Connectors or the Socket Housing Connectors without
damaging them.
CAUTION
The Molex connectors will break easily. Use only approved tools and procedures when extract-
ing modules or terminals, or resetting the terminal locking tabs.
Items Required
600T1825 Extraction Tool
Procedure
1.
(
Figure 1
): Familiarize yourself with the Molex Extraction Tool components.
Figure 1 Molex Extraction Tool Components
CAUTION
Note the location of the individual module connectors in the housing before removing them.
This will ensure that they are reinstalled correctly after the repair to the terminals is complete.
Failure to position the individual connectors correctly will cause the printer to malfunction,
causing damage.
CAUTION
Use caution when forcing the housing body away from the module connector. Too much force
could cause damage to the housing body.
2.
(
Figure 2
): Remove the individual module connectors from the housing.
Figure 2 Removing the Module Connectors
NOTE: Insert the Extractor Tab until the face of the tool is flush with the connector housing.
3.
(
Figure 3
):Remove the terminal from the connector.
This protruding tab is used to
release the locking tabs on
the pins while the individual
module connectors remain in
the housing
This protruding tab is
used to release the
locking tabs on the
pins when the individ-
ual module connec-
tors are removed from
the housing
This hook is used to reform the lock-
ing tab on the pin before inserting the
pin into the connector
These flat tabs and
extender are used to
remove the individual
module connectors from
within the housing
Flat tabs
Extender
1
Insert the Extractor Tool
between the housing and
the individual module
connectors
2
Force the housing body
away from the module
connectors while per-
forming the step 3
4
Remove the module connec-
tors from the housing body
Module connectors
3
Ensure that
the tabs on the
housing are
moved clear of
the module
connectors
Summary of Contents for Synergix 8825
Page 2: ......
Page 6: ...01 02 ii 8825 8830 Printer Introduction...
Page 10: ...01 02 vi 8825 8830 Printer Introduction...
Page 12: ...01 02 1 2 8825 8830 Printer Service Call Procedures...
Page 14: ...01 02 1 4 8825 8830 Printer Introduction Service Call Procedures...
Page 26: ...01 02 1 16 8825 8830 Printer Service Call Procedures...
Page 28: ...01 02 1 18 8825 8830 Printer System Checkout Final Action Service Call Procedures...
Page 30: ...01 02 2 2 8825 8830 Printer Status Indicator RAPs...
Page 42: ...01 02 2 14 8825 8830 Printer LL 91 Undertoned Fault RAP Status Indicator RAPs...
Page 48: ...01 02 2 20 8825 8830 Printer Generic Switch RAP Status Indicator RAPs...
Page 50: ...01 02 3 2 8825 8830 Printer Print Quality...
Page 70: ...01 02 4 2 8825 8830 Printer Repairs and Adjustments...
Page 188: ...01 02 5 2 8825 8830 Printer Parts Lists...
Page 240: ...01 02 5 54 8825 8830 Printer Part Number Index Parts Lists...
Page 242: ...01 02 6 2 8825 8830 Printer General Procedures...
Page 256: ...01 02 6 16 8825 8830 Printer GP 7 General Procedures...
Page 268: ...01 02 6 28 8825 8830 Printer Image Displacement Rollover On Vellum Or Film General Procedures...
Page 282: ...01 02 6 42 8825 8830 Printer Installation Checklist General Procedures...
Page 286: ...01 02 6 46 8825 8830 Printer Removal Procedure General Procedures...
Page 298: ...01 02 6 58 8825 8830 Printer General Procedures...
Page 306: ...01 02 6 66 8825 8830 Printer General Procedures...
Page 308: ...01 02 7 2 8825 8830 Printer Wiring Data...
Page 310: ...01 02 7 4 8825 8830 Printer Level 1 BSD Wiring Data Level 1 BSD Figure 1 Level 1 BSD 1 of 4...
Page 311: ...01 02 7 5 8825 8830 Printer Level 1 BSD Wiring Data Figure 2 Level 1 BSD 2 of 4...
Page 312: ...01 02 7 6 8825 8830 Printer Level 1 BSD Wiring Data Figure 3 Level 1 BSD 3 of 4...
Page 313: ...01 02 7 7 8825 8830 Printer Level 1 BSD Wiring Data Figure 4 Level 1 BSD 4 of 4...
Page 314: ...01 02 7 8 8825 8830 Printer Level 1 BSD Wiring Data...
Page 316: ...01 02 7 10 8825 8830 Printer BSD 1 1A Wiring Data...
Page 318: ...01 02 7 12 8825 8830 Printer BSD 1 1B Wiring Data...
Page 320: ...01 02 7 14 8825 8830 Printer BSD1 2 Wiring Data...
Page 321: ...01 02 7 15 8825 8830 Printer BSD1 2 Wiring Data...
Page 323: ...01 02 7 17 8825 8830 Printer BSD 1 2 Wiring Data...
Page 324: ...01 02 7 18 8825 8830 Printer BSD 1 2 Wiring Data...
Page 326: ...01 02 7 20 8825 8830 Printer BSD 1 2 Wiring Data...
Page 327: ...01 02 7 21 8825 8830 Printer BSD 1 2 Wiring Data...
Page 329: ...01 02 7 23 8825 8830 Printer BSD 1 2 Wiring Data...
Page 330: ...01 02 7 24 8825 8830 Printer BSD 1 2 Wiring Data...
Page 331: ...01 02 7 25 8825 8830 Printer BSD 1 3 Wiring Data BSD 1 3 Interlock Monitoring...
Page 332: ...01 02 7 26 8825 8830 Printer BSD 1 3 Wiring Data...
Page 333: ...01 02 7 27 8825 8830 Printer BSD 1 4 Wiring Data BSD 1 4 Machine Cooling...
Page 334: ...01 02 7 28 8825 8830 Printer BSD 1 4 Wiring Data...
Page 335: ...01 02 7 29 8825 8830 Printer BSD 2 1 Wiring Data BSD 2 1 Mode Selection...
Page 336: ...01 02 7 30 8825 8830 Printer BSD 2 1 Wiring Data...
Page 337: ...01 02 7 31 8825 8830 Printer BSD 3 1 Wiring Data BSD 3 1 Machine Run Control...
Page 338: ...01 02 7 32 8825 8830 Printer BSD 3 1 Wiring Data...
Page 339: ...01 02 7 33 8825 8830 Printer BSD 4 1 Wiring Data BSD 4 1 Fuser Roll Drive...
Page 340: ...01 02 7 34 8825 8830 Printer BSD 4 1 Wiring Data...
Page 341: ...01 02 7 35 8825 8830 Printer BSD 4 2 Wiring Data BSD 4 2 Developer Drive...
Page 342: ...01 02 7 36 8825 8830 Printer BSD 4 2 Wiring Data...
Page 343: ...01 02 7 37 8825 8830 Printer BSD 4 3 Wiring Data BSD 4 3 Drum Drive...
Page 344: ...01 02 7 38 8825 8830 Printer BSD 4 3 Wiring Data...
Page 346: ...01 02 7 40 8825 8830 Printer BSD 6 1 Wiring Data...
Page 348: ...01 02 7 42 8825 8830 Printer BSD 6 1 Wiring Data...
Page 350: ...01 02 7 44 8825 8830 Printer BSD 6 2 Wiring Data...
Page 352: ...01 02 7 46 8825 8830 Printer BSD 6 2 Wiring Data...
Page 353: ...01 02 7 47 8825 8830 Printer BSD 7 1 Wiring Data BSD 7 1 Media Drive...
Page 354: ...01 02 7 48 8825 8830 Printer BSD 7 1 Wiring Data...
Page 355: ...01 02 7 49 8825 8830 Printer BSD 7 2 Wiring Data BSD 7 2 Media Feed Roll 1...
Page 356: ...01 02 7 50 8825 8830 Printer BSD 7 2 Wiring Data...
Page 357: ...01 02 7 51 8825 8830 Printer BSD 7 3 Wiring Data BSD 7 3 Media Feed Roll 2...
Page 358: ...01 02 7 52 8825 8830 Printer BSD 7 3 Wiring Data...
Page 359: ...01 02 7 53 8825 8830 Printer BSD 7 4 Wiring Data BSD 7 4 Media Feed Roll 3...
Page 360: ...01 02 7 54 8825 8830 Printer BSD 7 4 Wiring Data...
Page 361: ...01 02 7 55 8825 8830 Printer BSD 7 5 Wiring Data BSD 7 5 Media Cutting...
Page 362: ...01 02 7 56 8825 8830 Printer BSD 7 5 Wiring Data...
Page 363: ...01 02 7 57 8825 8830 Printer BSD 8 1 Wiring Data BSD 8 1 Media Registration and Transportation...
Page 364: ...01 02 7 58 8825 8830 Printer BSD 8 1 Wiring Data...
Page 365: ...01 02 7 59 8825 8830 Printer BSD 8 1 Wiring Data...
Page 366: ...01 02 7 60 8825 8830 Printer BSD 8 1 Wiring Data...
Page 367: ...01 02 7 61 8825 8830 Printer BSD 9 1 Wiring Data BSD 9 1 Charging...
Page 368: ...01 02 7 62 8825 8830 Printer BSD 9 1 Wiring Data...
Page 369: ...01 02 7 63 8825 8830 Printer BSD 9 2 Wiring Data BSD 9 2 Exposure...
Page 370: ...01 02 7 64 8825 8830 Printer BSD 9 3 Wiring Data BSD 9 3 Development...
Page 371: ...01 02 7 65 8825 8830 Printer BSD 9 3 Wiring Data...
Page 372: ...01 02 7 66 8825 8830 Printer BSD 9 4 Wiring Data BSD 9 4 Image Transfer and Media Stripping...
Page 373: ...01 02 7 67 8825 8830 Printer BSD 9 5 Wiring Data BSD 9 5 Drum Cleaning...
Page 374: ...01 02 7 68 8825 8830 Printer BSD 9 5 Wiring Data...
Page 375: ...01 02 7 69 8825 8830 Printer BSD 9 6 Wiring Data BSD 9 6 Drum Discharging...
Page 376: ...01 02 7 70 8825 8830 Printer BSD 9 6 Wiring Data...
Page 377: ...01 02 7 71 8825 8830 Printer BSD 9 7 Wiring Data BSD 9 7 Toner Developer Dispense...
Page 378: ...01 02 7 72 8825 8830 Printer BSD 9 7 Wiring Data...
Page 379: ...01 02 7 73 8825 8830 Printer BSD 9 8 Wiring Data BSD 9 8 Corotron and Developer Bias Power...
Page 380: ...01 02 7 74 8825 8830 Printer BSD 9 8 Wiring Data...
Page 381: ...01 02 7 75 8825 8830 Printer BSD 10 1 Wiring Data BSD 10 1 Fuser Heat W O TAG MOD 25 AND 50...
Page 382: ...01 02 7 76 8825 8830 Printer BSD 10 1 Wiring Data...
Page 383: ...01 02 7 77 8825 8830 Printer BSD 10 1 Wiring Data...
Page 384: ...01 02 7 78 8825 8830 Printer BSD 10 1 Wiring Data BSD 10 1 Fuser Heat W TAG25 AND W O TAG 50...
Page 385: ...01 02 7 79 8825 8830 Printer BSD 10 1 Wiring Data...
Page 386: ...01 02 7 80 8825 8830 Printer BSD 10 1 Wiring Data...
Page 387: ...01 02 7 81 8825 8830 Printer BSD 10 1 Wiring Data BSD 10 1 Fuser Heat W 25 AND TAG 50...
Page 388: ...01 02 7 82 8825 8830 Printer BSD 10 1 Wiring Data...
Page 389: ...01 02 7 83 8825 8830 Printer BSD 10 1 Wiring Data...
Page 390: ...01 02 7 84 8825 8830 Printer BSD 10 2 Wiring Data BSD 10 2 Fuser Oil Dispensing...
Page 391: ...01 02 7 85 8825 8830 Printer BSD 10 2 Wiring Data...
Page 392: ...01 02 7 86 8825 8830 Printer BSD 10 3 Wiring Data BSD 10 3 Fusing and Media Exit...
Page 393: ...01 02 7 87 8825 8830 Printer BSD 10 3 Wiring Data...
Page 394: ...01 02 7 88 8825 8830 Printer BSD 10 3 Wiring Data...