01/02
iv
8825/8830 Printer
Organization, How to Use This Manual
Introduction
Callback
This service is performed when the CSE has been called back to correct a problem that was
thought to have been recently corrected. The Callback is a short procedure performed on only
that subsystem that caused the original service cal
System Checkout / Final Action
This procedure is used to verify that the printer is operating correctly after a repair, and that the
correct steps are taken to close out a service call.
Section 2. - Repair Analysis Procedures (RAPs)
This section contains the Repair Analysis Procedures (RAPs) necessary to repair the faults.
When using a RAP, always exit the procedure when the fault is fixed. Do not perform the
remaining steps.
Section 3. - Image Quality Repair Analysis Procedures (RAPs)
This section contains the Repair Analysis Procedures (RAPs) necessary to repair the image
quality faults. Refer to "How to Use the Image Defect Definitions" to compare the image defect
to the definitions. Once you have determined the definition that best describes the defect, go to
the section contents page to find the appropriate RAP. When using a RAP, always exit the pro-
cedure when the fault is fixed. Do not perform the remaining steps.
Section 4. - Repair / Adjustment
This section contains the repair and adjustment procedures for the 8825/8830 printers.
Section 5. - Parts List
This section contains the detailed Parts List for the 8825/8830 printers.
Section 6. - General Procedures
This section contains Diagnostic Procedures, Installation Procedures, and General Informa-
tion, which includes Product Specifications for the 8825/8830 printers.
Section 7. - Wiring Data
This section contains the BSDs.
How to Use This Manual
The Service Call Procedures will direct you to the appropriate Section of the Service Manual.
You should begin the service call with the Initial Actions/ System Checks Procedure. From
there, you will be referred to either Section 2, Status Indicator RAPs, Section 3, Image Quality
RAPs, or Section 7 BSDs.
If you are sent to Section 3, compare the image defect to the print quality definitions. Once you
have determined the definition that best describes the copy defect, go to the section contents.
The section contents will direct you to an image quality RAP. The RAP has a list of probable
causes and corrective actions. From these RAPs you may be referred to other sections of the
manual to make checks, Adjustments, or to replace parts.
When you have made a Repair, always go to the Call Flow Procedure to finish the call.
Summary of Contents for Synergix 8825
Page 2: ......
Page 6: ...01 02 ii 8825 8830 Printer Introduction...
Page 10: ...01 02 vi 8825 8830 Printer Introduction...
Page 12: ...01 02 1 2 8825 8830 Printer Service Call Procedures...
Page 14: ...01 02 1 4 8825 8830 Printer Introduction Service Call Procedures...
Page 26: ...01 02 1 16 8825 8830 Printer Service Call Procedures...
Page 28: ...01 02 1 18 8825 8830 Printer System Checkout Final Action Service Call Procedures...
Page 30: ...01 02 2 2 8825 8830 Printer Status Indicator RAPs...
Page 42: ...01 02 2 14 8825 8830 Printer LL 91 Undertoned Fault RAP Status Indicator RAPs...
Page 48: ...01 02 2 20 8825 8830 Printer Generic Switch RAP Status Indicator RAPs...
Page 50: ...01 02 3 2 8825 8830 Printer Print Quality...
Page 70: ...01 02 4 2 8825 8830 Printer Repairs and Adjustments...
Page 188: ...01 02 5 2 8825 8830 Printer Parts Lists...
Page 240: ...01 02 5 54 8825 8830 Printer Part Number Index Parts Lists...
Page 242: ...01 02 6 2 8825 8830 Printer General Procedures...
Page 256: ...01 02 6 16 8825 8830 Printer GP 7 General Procedures...
Page 268: ...01 02 6 28 8825 8830 Printer Image Displacement Rollover On Vellum Or Film General Procedures...
Page 282: ...01 02 6 42 8825 8830 Printer Installation Checklist General Procedures...
Page 286: ...01 02 6 46 8825 8830 Printer Removal Procedure General Procedures...
Page 298: ...01 02 6 58 8825 8830 Printer General Procedures...
Page 306: ...01 02 6 66 8825 8830 Printer General Procedures...
Page 308: ...01 02 7 2 8825 8830 Printer Wiring Data...
Page 310: ...01 02 7 4 8825 8830 Printer Level 1 BSD Wiring Data Level 1 BSD Figure 1 Level 1 BSD 1 of 4...
Page 311: ...01 02 7 5 8825 8830 Printer Level 1 BSD Wiring Data Figure 2 Level 1 BSD 2 of 4...
Page 312: ...01 02 7 6 8825 8830 Printer Level 1 BSD Wiring Data Figure 3 Level 1 BSD 3 of 4...
Page 313: ...01 02 7 7 8825 8830 Printer Level 1 BSD Wiring Data Figure 4 Level 1 BSD 4 of 4...
Page 314: ...01 02 7 8 8825 8830 Printer Level 1 BSD Wiring Data...
Page 316: ...01 02 7 10 8825 8830 Printer BSD 1 1A Wiring Data...
Page 318: ...01 02 7 12 8825 8830 Printer BSD 1 1B Wiring Data...
Page 320: ...01 02 7 14 8825 8830 Printer BSD1 2 Wiring Data...
Page 321: ...01 02 7 15 8825 8830 Printer BSD1 2 Wiring Data...
Page 323: ...01 02 7 17 8825 8830 Printer BSD 1 2 Wiring Data...
Page 324: ...01 02 7 18 8825 8830 Printer BSD 1 2 Wiring Data...
Page 326: ...01 02 7 20 8825 8830 Printer BSD 1 2 Wiring Data...
Page 327: ...01 02 7 21 8825 8830 Printer BSD 1 2 Wiring Data...
Page 329: ...01 02 7 23 8825 8830 Printer BSD 1 2 Wiring Data...
Page 330: ...01 02 7 24 8825 8830 Printer BSD 1 2 Wiring Data...
Page 331: ...01 02 7 25 8825 8830 Printer BSD 1 3 Wiring Data BSD 1 3 Interlock Monitoring...
Page 332: ...01 02 7 26 8825 8830 Printer BSD 1 3 Wiring Data...
Page 333: ...01 02 7 27 8825 8830 Printer BSD 1 4 Wiring Data BSD 1 4 Machine Cooling...
Page 334: ...01 02 7 28 8825 8830 Printer BSD 1 4 Wiring Data...
Page 335: ...01 02 7 29 8825 8830 Printer BSD 2 1 Wiring Data BSD 2 1 Mode Selection...
Page 336: ...01 02 7 30 8825 8830 Printer BSD 2 1 Wiring Data...
Page 337: ...01 02 7 31 8825 8830 Printer BSD 3 1 Wiring Data BSD 3 1 Machine Run Control...
Page 338: ...01 02 7 32 8825 8830 Printer BSD 3 1 Wiring Data...
Page 339: ...01 02 7 33 8825 8830 Printer BSD 4 1 Wiring Data BSD 4 1 Fuser Roll Drive...
Page 340: ...01 02 7 34 8825 8830 Printer BSD 4 1 Wiring Data...
Page 341: ...01 02 7 35 8825 8830 Printer BSD 4 2 Wiring Data BSD 4 2 Developer Drive...
Page 342: ...01 02 7 36 8825 8830 Printer BSD 4 2 Wiring Data...
Page 343: ...01 02 7 37 8825 8830 Printer BSD 4 3 Wiring Data BSD 4 3 Drum Drive...
Page 344: ...01 02 7 38 8825 8830 Printer BSD 4 3 Wiring Data...
Page 346: ...01 02 7 40 8825 8830 Printer BSD 6 1 Wiring Data...
Page 348: ...01 02 7 42 8825 8830 Printer BSD 6 1 Wiring Data...
Page 350: ...01 02 7 44 8825 8830 Printer BSD 6 2 Wiring Data...
Page 352: ...01 02 7 46 8825 8830 Printer BSD 6 2 Wiring Data...
Page 353: ...01 02 7 47 8825 8830 Printer BSD 7 1 Wiring Data BSD 7 1 Media Drive...
Page 354: ...01 02 7 48 8825 8830 Printer BSD 7 1 Wiring Data...
Page 355: ...01 02 7 49 8825 8830 Printer BSD 7 2 Wiring Data BSD 7 2 Media Feed Roll 1...
Page 356: ...01 02 7 50 8825 8830 Printer BSD 7 2 Wiring Data...
Page 357: ...01 02 7 51 8825 8830 Printer BSD 7 3 Wiring Data BSD 7 3 Media Feed Roll 2...
Page 358: ...01 02 7 52 8825 8830 Printer BSD 7 3 Wiring Data...
Page 359: ...01 02 7 53 8825 8830 Printer BSD 7 4 Wiring Data BSD 7 4 Media Feed Roll 3...
Page 360: ...01 02 7 54 8825 8830 Printer BSD 7 4 Wiring Data...
Page 361: ...01 02 7 55 8825 8830 Printer BSD 7 5 Wiring Data BSD 7 5 Media Cutting...
Page 362: ...01 02 7 56 8825 8830 Printer BSD 7 5 Wiring Data...
Page 363: ...01 02 7 57 8825 8830 Printer BSD 8 1 Wiring Data BSD 8 1 Media Registration and Transportation...
Page 364: ...01 02 7 58 8825 8830 Printer BSD 8 1 Wiring Data...
Page 365: ...01 02 7 59 8825 8830 Printer BSD 8 1 Wiring Data...
Page 366: ...01 02 7 60 8825 8830 Printer BSD 8 1 Wiring Data...
Page 367: ...01 02 7 61 8825 8830 Printer BSD 9 1 Wiring Data BSD 9 1 Charging...
Page 368: ...01 02 7 62 8825 8830 Printer BSD 9 1 Wiring Data...
Page 369: ...01 02 7 63 8825 8830 Printer BSD 9 2 Wiring Data BSD 9 2 Exposure...
Page 370: ...01 02 7 64 8825 8830 Printer BSD 9 3 Wiring Data BSD 9 3 Development...
Page 371: ...01 02 7 65 8825 8830 Printer BSD 9 3 Wiring Data...
Page 372: ...01 02 7 66 8825 8830 Printer BSD 9 4 Wiring Data BSD 9 4 Image Transfer and Media Stripping...
Page 373: ...01 02 7 67 8825 8830 Printer BSD 9 5 Wiring Data BSD 9 5 Drum Cleaning...
Page 374: ...01 02 7 68 8825 8830 Printer BSD 9 5 Wiring Data...
Page 375: ...01 02 7 69 8825 8830 Printer BSD 9 6 Wiring Data BSD 9 6 Drum Discharging...
Page 376: ...01 02 7 70 8825 8830 Printer BSD 9 6 Wiring Data...
Page 377: ...01 02 7 71 8825 8830 Printer BSD 9 7 Wiring Data BSD 9 7 Toner Developer Dispense...
Page 378: ...01 02 7 72 8825 8830 Printer BSD 9 7 Wiring Data...
Page 379: ...01 02 7 73 8825 8830 Printer BSD 9 8 Wiring Data BSD 9 8 Corotron and Developer Bias Power...
Page 380: ...01 02 7 74 8825 8830 Printer BSD 9 8 Wiring Data...
Page 381: ...01 02 7 75 8825 8830 Printer BSD 10 1 Wiring Data BSD 10 1 Fuser Heat W O TAG MOD 25 AND 50...
Page 382: ...01 02 7 76 8825 8830 Printer BSD 10 1 Wiring Data...
Page 383: ...01 02 7 77 8825 8830 Printer BSD 10 1 Wiring Data...
Page 384: ...01 02 7 78 8825 8830 Printer BSD 10 1 Wiring Data BSD 10 1 Fuser Heat W TAG25 AND W O TAG 50...
Page 385: ...01 02 7 79 8825 8830 Printer BSD 10 1 Wiring Data...
Page 386: ...01 02 7 80 8825 8830 Printer BSD 10 1 Wiring Data...
Page 387: ...01 02 7 81 8825 8830 Printer BSD 10 1 Wiring Data BSD 10 1 Fuser Heat W 25 AND TAG 50...
Page 388: ...01 02 7 82 8825 8830 Printer BSD 10 1 Wiring Data...
Page 389: ...01 02 7 83 8825 8830 Printer BSD 10 1 Wiring Data...
Page 390: ...01 02 7 84 8825 8830 Printer BSD 10 2 Wiring Data BSD 10 2 Fuser Oil Dispensing...
Page 391: ...01 02 7 85 8825 8830 Printer BSD 10 2 Wiring Data...
Page 392: ...01 02 7 86 8825 8830 Printer BSD 10 3 Wiring Data BSD 10 3 Fusing and Media Exit...
Page 393: ...01 02 7 87 8825 8830 Printer BSD 10 3 Wiring Data...
Page 394: ...01 02 7 88 8825 8830 Printer BSD 10 3 Wiring Data...