01/02
3-17
8825/8830 Printer
PQ 17, PQ 17A
Print Quality
PQ 17 Smears
PQ 17A Smudge
Table 1 Smears Symptom / Check
Symptom/ check
Areas of the image on the
print are blurred. This
occurs at the image transfer
area and is caused by a dif-
ference of speed between
the drum and the media.
Location of Smear Probable Cause
Corrective Action
20 - 25 mm from the
Lead Edge of the
print
Transfer/Detack
Shield incorrectly
installed.
Check / replace (
PL 9.4
)
40 - 50 mm from the
Lead Edge of the
print
Fabric Guide worn,
contaminated or
incorrectly installed.
Check / replace (
REP 8.9
).
106 - 126 mm from
the Lead Edge of
the print
1. Worn (smooth)
Heat Roll (
PL 10.2
)
2. Worn Contami-
nated Fabric Guide
(
PL 10.3
)
3. Pressure Plate A
installed incorrectly
or deformed (
PL
10.3
).
Check / replace (
REP 10.2
)
Check / replace (
REP 8.9
)
3. Check / replace
(
REP 8.5
)
150 - 170 mm from
the Lead Edge of
the print
Pressure Plate B
installed incorrectly
or deformed.
Check / replace (
REP 8.5
)
140 - 160 mm from
the Trail Edge of
the print
Cutter
Check for loose
Cutter Drive Pulley,
Shim / replace (
PL
7.8
)
66 - 86 mm from the
Trail Edge of the
print (Register Roll
Exit Smear)
Buckle
Switch
Enter [8-2 and
check for correct
operation (
PL 8.4
)
Random
smears
Media
Transport
Ensure that the
Media Transport
gap (
ADJ 8.4
) is set
correctly.
Table 1 Smudge Symptom / Check
Symptom/ check
A smudge is a displacement
of the toner image on the
drum or the media.
Location of
Smudge
Probable Cause
Corrective Action
Perform
GP 2
, Image on
Drum to determine if the
Smudge occurs on the
media or the drum.
Media
Heat
Roll
Check for a worn
(smooth) Heat Roll.
Replace (
REP
10.2
)
Media
Fabric Guide
Check for a worn /
contaminated Fab-
ric Guide. (
REP
8.9
)
Media
Excessive media
curl (smudge
appears 100 mm
from lead or trail
edge)
Ask the customer to
replace the media.
Media
Detack Corotron
Check for contami-
nation or signs of
arcing. Clean /
replace (
PL 9.4
)
Media
Buckle Switch
Check the Buckle
Switch for correct
operation (
PL 8.4
)
Vellum Smudge is a special
defect that exhibits marginal
fusing fix. Toner can chip off
of the media and horizontal
lines are broken (image dis-
placement).
Combination of Vellum beam strength
and low Heat Roll drive force. (The
media is flexible enough that it buckles
between Pressure Plates A and B. The
toner then melts and partially sticks to the
Heat Roll. As the media enters the Pres-
sure Plate B, it flattens and the image is
displaced in front of it’s correct position.
The toner can also become a clump on
the media and easily chip off of the
media.)
Replace the Fabric
Guide (
REP 8.9
)
and the Heat Roll (
REP 10.2
).
Drum
Mechanical interfer-
ence with the image
on the drum
Check for interfer-
ence.
Drum
Buildup of devel-
oper material on the
lower extrusion of
the developer hous-
ing rubbing the
developed image
on the drum.
Push excess devel-
oper material back
into the housing.
Summary of Contents for Synergix 8825
Page 2: ......
Page 6: ...01 02 ii 8825 8830 Printer Introduction...
Page 10: ...01 02 vi 8825 8830 Printer Introduction...
Page 12: ...01 02 1 2 8825 8830 Printer Service Call Procedures...
Page 14: ...01 02 1 4 8825 8830 Printer Introduction Service Call Procedures...
Page 26: ...01 02 1 16 8825 8830 Printer Service Call Procedures...
Page 28: ...01 02 1 18 8825 8830 Printer System Checkout Final Action Service Call Procedures...
Page 30: ...01 02 2 2 8825 8830 Printer Status Indicator RAPs...
Page 42: ...01 02 2 14 8825 8830 Printer LL 91 Undertoned Fault RAP Status Indicator RAPs...
Page 48: ...01 02 2 20 8825 8830 Printer Generic Switch RAP Status Indicator RAPs...
Page 50: ...01 02 3 2 8825 8830 Printer Print Quality...
Page 70: ...01 02 4 2 8825 8830 Printer Repairs and Adjustments...
Page 188: ...01 02 5 2 8825 8830 Printer Parts Lists...
Page 240: ...01 02 5 54 8825 8830 Printer Part Number Index Parts Lists...
Page 242: ...01 02 6 2 8825 8830 Printer General Procedures...
Page 256: ...01 02 6 16 8825 8830 Printer GP 7 General Procedures...
Page 268: ...01 02 6 28 8825 8830 Printer Image Displacement Rollover On Vellum Or Film General Procedures...
Page 282: ...01 02 6 42 8825 8830 Printer Installation Checklist General Procedures...
Page 286: ...01 02 6 46 8825 8830 Printer Removal Procedure General Procedures...
Page 298: ...01 02 6 58 8825 8830 Printer General Procedures...
Page 306: ...01 02 6 66 8825 8830 Printer General Procedures...
Page 308: ...01 02 7 2 8825 8830 Printer Wiring Data...
Page 310: ...01 02 7 4 8825 8830 Printer Level 1 BSD Wiring Data Level 1 BSD Figure 1 Level 1 BSD 1 of 4...
Page 311: ...01 02 7 5 8825 8830 Printer Level 1 BSD Wiring Data Figure 2 Level 1 BSD 2 of 4...
Page 312: ...01 02 7 6 8825 8830 Printer Level 1 BSD Wiring Data Figure 3 Level 1 BSD 3 of 4...
Page 313: ...01 02 7 7 8825 8830 Printer Level 1 BSD Wiring Data Figure 4 Level 1 BSD 4 of 4...
Page 314: ...01 02 7 8 8825 8830 Printer Level 1 BSD Wiring Data...
Page 316: ...01 02 7 10 8825 8830 Printer BSD 1 1A Wiring Data...
Page 318: ...01 02 7 12 8825 8830 Printer BSD 1 1B Wiring Data...
Page 320: ...01 02 7 14 8825 8830 Printer BSD1 2 Wiring Data...
Page 321: ...01 02 7 15 8825 8830 Printer BSD1 2 Wiring Data...
Page 323: ...01 02 7 17 8825 8830 Printer BSD 1 2 Wiring Data...
Page 324: ...01 02 7 18 8825 8830 Printer BSD 1 2 Wiring Data...
Page 326: ...01 02 7 20 8825 8830 Printer BSD 1 2 Wiring Data...
Page 327: ...01 02 7 21 8825 8830 Printer BSD 1 2 Wiring Data...
Page 329: ...01 02 7 23 8825 8830 Printer BSD 1 2 Wiring Data...
Page 330: ...01 02 7 24 8825 8830 Printer BSD 1 2 Wiring Data...
Page 331: ...01 02 7 25 8825 8830 Printer BSD 1 3 Wiring Data BSD 1 3 Interlock Monitoring...
Page 332: ...01 02 7 26 8825 8830 Printer BSD 1 3 Wiring Data...
Page 333: ...01 02 7 27 8825 8830 Printer BSD 1 4 Wiring Data BSD 1 4 Machine Cooling...
Page 334: ...01 02 7 28 8825 8830 Printer BSD 1 4 Wiring Data...
Page 335: ...01 02 7 29 8825 8830 Printer BSD 2 1 Wiring Data BSD 2 1 Mode Selection...
Page 336: ...01 02 7 30 8825 8830 Printer BSD 2 1 Wiring Data...
Page 337: ...01 02 7 31 8825 8830 Printer BSD 3 1 Wiring Data BSD 3 1 Machine Run Control...
Page 338: ...01 02 7 32 8825 8830 Printer BSD 3 1 Wiring Data...
Page 339: ...01 02 7 33 8825 8830 Printer BSD 4 1 Wiring Data BSD 4 1 Fuser Roll Drive...
Page 340: ...01 02 7 34 8825 8830 Printer BSD 4 1 Wiring Data...
Page 341: ...01 02 7 35 8825 8830 Printer BSD 4 2 Wiring Data BSD 4 2 Developer Drive...
Page 342: ...01 02 7 36 8825 8830 Printer BSD 4 2 Wiring Data...
Page 343: ...01 02 7 37 8825 8830 Printer BSD 4 3 Wiring Data BSD 4 3 Drum Drive...
Page 344: ...01 02 7 38 8825 8830 Printer BSD 4 3 Wiring Data...
Page 346: ...01 02 7 40 8825 8830 Printer BSD 6 1 Wiring Data...
Page 348: ...01 02 7 42 8825 8830 Printer BSD 6 1 Wiring Data...
Page 350: ...01 02 7 44 8825 8830 Printer BSD 6 2 Wiring Data...
Page 352: ...01 02 7 46 8825 8830 Printer BSD 6 2 Wiring Data...
Page 353: ...01 02 7 47 8825 8830 Printer BSD 7 1 Wiring Data BSD 7 1 Media Drive...
Page 354: ...01 02 7 48 8825 8830 Printer BSD 7 1 Wiring Data...
Page 355: ...01 02 7 49 8825 8830 Printer BSD 7 2 Wiring Data BSD 7 2 Media Feed Roll 1...
Page 356: ...01 02 7 50 8825 8830 Printer BSD 7 2 Wiring Data...
Page 357: ...01 02 7 51 8825 8830 Printer BSD 7 3 Wiring Data BSD 7 3 Media Feed Roll 2...
Page 358: ...01 02 7 52 8825 8830 Printer BSD 7 3 Wiring Data...
Page 359: ...01 02 7 53 8825 8830 Printer BSD 7 4 Wiring Data BSD 7 4 Media Feed Roll 3...
Page 360: ...01 02 7 54 8825 8830 Printer BSD 7 4 Wiring Data...
Page 361: ...01 02 7 55 8825 8830 Printer BSD 7 5 Wiring Data BSD 7 5 Media Cutting...
Page 362: ...01 02 7 56 8825 8830 Printer BSD 7 5 Wiring Data...
Page 363: ...01 02 7 57 8825 8830 Printer BSD 8 1 Wiring Data BSD 8 1 Media Registration and Transportation...
Page 364: ...01 02 7 58 8825 8830 Printer BSD 8 1 Wiring Data...
Page 365: ...01 02 7 59 8825 8830 Printer BSD 8 1 Wiring Data...
Page 366: ...01 02 7 60 8825 8830 Printer BSD 8 1 Wiring Data...
Page 367: ...01 02 7 61 8825 8830 Printer BSD 9 1 Wiring Data BSD 9 1 Charging...
Page 368: ...01 02 7 62 8825 8830 Printer BSD 9 1 Wiring Data...
Page 369: ...01 02 7 63 8825 8830 Printer BSD 9 2 Wiring Data BSD 9 2 Exposure...
Page 370: ...01 02 7 64 8825 8830 Printer BSD 9 3 Wiring Data BSD 9 3 Development...
Page 371: ...01 02 7 65 8825 8830 Printer BSD 9 3 Wiring Data...
Page 372: ...01 02 7 66 8825 8830 Printer BSD 9 4 Wiring Data BSD 9 4 Image Transfer and Media Stripping...
Page 373: ...01 02 7 67 8825 8830 Printer BSD 9 5 Wiring Data BSD 9 5 Drum Cleaning...
Page 374: ...01 02 7 68 8825 8830 Printer BSD 9 5 Wiring Data...
Page 375: ...01 02 7 69 8825 8830 Printer BSD 9 6 Wiring Data BSD 9 6 Drum Discharging...
Page 376: ...01 02 7 70 8825 8830 Printer BSD 9 6 Wiring Data...
Page 377: ...01 02 7 71 8825 8830 Printer BSD 9 7 Wiring Data BSD 9 7 Toner Developer Dispense...
Page 378: ...01 02 7 72 8825 8830 Printer BSD 9 7 Wiring Data...
Page 379: ...01 02 7 73 8825 8830 Printer BSD 9 8 Wiring Data BSD 9 8 Corotron and Developer Bias Power...
Page 380: ...01 02 7 74 8825 8830 Printer BSD 9 8 Wiring Data...
Page 381: ...01 02 7 75 8825 8830 Printer BSD 10 1 Wiring Data BSD 10 1 Fuser Heat W O TAG MOD 25 AND 50...
Page 382: ...01 02 7 76 8825 8830 Printer BSD 10 1 Wiring Data...
Page 383: ...01 02 7 77 8825 8830 Printer BSD 10 1 Wiring Data...
Page 384: ...01 02 7 78 8825 8830 Printer BSD 10 1 Wiring Data BSD 10 1 Fuser Heat W TAG25 AND W O TAG 50...
Page 385: ...01 02 7 79 8825 8830 Printer BSD 10 1 Wiring Data...
Page 386: ...01 02 7 80 8825 8830 Printer BSD 10 1 Wiring Data...
Page 387: ...01 02 7 81 8825 8830 Printer BSD 10 1 Wiring Data BSD 10 1 Fuser Heat W 25 AND TAG 50...
Page 388: ...01 02 7 82 8825 8830 Printer BSD 10 1 Wiring Data...
Page 389: ...01 02 7 83 8825 8830 Printer BSD 10 1 Wiring Data...
Page 390: ...01 02 7 84 8825 8830 Printer BSD 10 2 Wiring Data BSD 10 2 Fuser Oil Dispensing...
Page 391: ...01 02 7 85 8825 8830 Printer BSD 10 2 Wiring Data...
Page 392: ...01 02 7 86 8825 8830 Printer BSD 10 3 Wiring Data BSD 10 3 Fusing and Media Exit...
Page 393: ...01 02 7 87 8825 8830 Printer BSD 10 3 Wiring Data...
Page 394: ...01 02 7 88 8825 8830 Printer BSD 10 3 Wiring Data...