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01/02

7-1

8825/8830 Printer

Wiring Data

7 Wiring Data

Block Schematic Diagrams

Level 1 BSD

How To Use BSDs ..........................................................................................................

7-3

Level 1 BSD ....................................................................................................................

7-4

Standby Power

BSD 1.1A Main Power On (With “Delta” Noise Filter) (50 and 60 HZ) ............................

7-9

BSD 1.1B Main Power On (With “CORCOM” Noise Filter) (50 and 60 HZ) ....................

7-11

BSD1.2 Power Generation (1 of 3) (Without Tag/ MOD 25) ...........................................

7-13

BSD 1.2 DC Power Generation (1 of 3) (With TAG/ MOD 25) and (50 Hz With TAG/ MOD 50)
7-16
BSD 1.2 DC Power Generation (1 of 3) (W/ Tag 25 Driver PWB Only) ..........................

7-19

BSD 1.2 DC Power Generation (1 of 3) (With Tag 25 and Updated Driver PWB) ..........

7-22

BSD 1.3 Interlock Monitoring ..........................................................................................

7-25

BSD 1.4 Machine Cooling ...............................................................................................

7-27

Mode Control

BSD 2.1 Mode Selection .................................................................................................

7-29

Machine Run Control

BSD 3.1 Machine Run Control ........................................................................................

7-31

Print Power

BSD 4.1 Fuser Roll Drive ................................................................................................

7-33

BSD 4.2 Developer Drive ................................................................................................

7-35

BSD 4.3 Drum Drive........................................................................................................

7-37

Imaging Imaging (Right Side)

BSD 6.1 Imaging Right Side (W/ O TAGS 27 and 28) (Differential) ...............................

7-39

BSD 6.1 Imaging Right Side (1 of 2) (With TAGS 27 and 28) (Single Ended) ................

7-41

BSD 6.2 Imaging Left Side (1 of 2) (Without TAGS 27 and 28) (Differential) .................

7-43

BSD 6.2 Imaging Left Side (1 of 2) (With TAGS 27 and 28) (Single Ended) ..................

7-45

Paper Supplying

BSD 7.1 Media Drive.......................................................................................................

7-47

BSD 7.2 Media Feed, Roll 1............................................................................................

7-49

BSD 7.3 Media Feed, Roll 2............................................................................................

7-51

BSD 7.4 Media Feed, Roll 3............................................................................................

7-53

BSD 7.5 Media Cutting....................................................................................................

7-55

Paper Feeding

BSD 8.1 Media Registration and Transportation.............................................................

7-57

Xerographics

BSD 9.1 Charging ...........................................................................................................

7-61

BSD 9.2 Exposure...........................................................................................................

7-63

BSD 9.3 Development.....................................................................................................

7-64

BSD 9.4 Image Transfer and Media Stripping.................................................................

7-66

BSD 9.5 Drum Cleaning ..................................................................................................

7-67

BSD 9.6 Drum Discharging .............................................................................................

7-69

BSD 9.7 Toner/Developer Dispense ...............................................................................

7-71

BSD 9.8 Corotron and Developer Bias Power ................................................................

7-73

Print Transportation and Fusing

BSD 10.1 Fuser Heat (W/ O TAG/ MOD 25 AND 50) .....................................................

7-75

BSD 10.1 Fuser Heat (W/TAG25) AND (W/ O TAG 50) .................................................

7-78

BSD 10.1 Fuser Heat (W/25 AND TAG 50) ..................................................................

7-81

BSD 10.2 Fuser Oil Dispensing.......................................................................................

7-84

BSD 10.3 Fusing and Media Exit ....................................................................................

7-86

Plug/Jack

Plug/Jack List ..................................................................................................................

7-89

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Summary of Contents for Synergix 8825

Page 1: ...Transmittal Page Product 8825 8830 Printer Title Service Manual Part Number 701P15051 Status SUPERSEDES Replaces 701P15050 dated May 1999 Date January 2002...

Page 2: ......

Page 3: ...ice Manual THE DOCUMENT COMPANY XEROX CAUTION Certain components in the 8825 8830 Printer are susceptible to damage from electrostatic dis charge Observe all ESD procedures to avoid com ponent damage...

Page 4: ...ended for use by certified product trained service personal only Xerox does not warrant or represent that such documentation is complete nor does Xerox represent or warrant that it will notify or prov...

Page 5: ...01 02 i 8825 8830 Printer Introduction Introduction About this Manual iii Organization iii How to Use This Manual iv Repair Analysis Procedures RAPs v Repair Adjustment Procedures v...

Page 6: ...01 02 ii 8825 8830 Printer Introduction...

Page 7: ...ervice call Initial Actions System Checks This procedure is designed to identify and classify the problem and to refer you to the appropri ate RAP in order to repair the problem When the problem has b...

Page 8: ...e pro cedure when the fault is fixed Do not perform the remaining steps Section 4 Repair Adjustment This section contains the repair and adjustment procedures for the 8825 8830 printers Section 5 Part...

Page 9: ...n how to remove and replace components The adjustment procedures provide detailed steps on how to check and adjust components Some units have been modified by various design changes Each change or mod...

Page 10: ...01 02 vi 8825 8830 Printer Introduction...

Page 11: ...low Call Flow Procedure 1 5 Initial Actions Systems Checks 1 5 Print Defect Isolation Procedure 1 6 Workstation Checkout Procedure 1 6 Status Code Entry Chart 1 7 Message Display Entry Chart 1 11 Main...

Page 12: ...01 02 1 2 8825 8830 Printer Service Call Procedures...

Page 13: ...t prints PING tests and tests made from a laptop PC Status Code Entry Chart This table contains a list of Status Codes their related compo nents the corresponding RAP Repair Analysis Procedure BSD Blo...

Page 14: ...01 02 1 4 8825 8830 Printer Introduction Service Call Procedures...

Page 15: ...codes and refer to the Status Code Entry Chart to trou bleshoot the problem a C or E codes should occur no more frequently than once per 1000 linear feet b All Cutter faults should occur no more freq...

Page 16: ...a different file from the workstation If the file prints OK then the original file might be corrupt 2 If the workstation is connected to a network go to 3 Otherwise go to 5 3 Ask the customer to obtai...

Page 17: ...Media was not detected at the Roll 1 position sensor when feeding from Roll 3 Roll 1 position sensor Q1 Main PWB A3 BSD 7 2 PL 7 1 PL 1 1A C1 09 C2 09 C3 09 No RAP Firmware error This is a firmware pr...

Page 18: ...Table 1 Status Code Entry Chart Status Code Description Components BSD Ref PL Ref E4 09 No RAP This is a Firmware problem Press power off 0 then power on 1 If problem per sists replace the firmware P...

Page 19: ...mponents BSD Ref PL Ref J2 02 No RAP Cartridge home sensor error Toner cartridge could not find the home position Cartridge Home Sensor A22Q2 Main PWB A3 Cartridge Drive Motor Cartridge Drive Gear BSD...

Page 20: ...44 Fuser Too Hot RAP Fuser temperature error Fuser temperature exceeded 420 F 215 C The TEM PERATURE LIMIT signal exceeds it s limit Triac Q1 LVPS A5 Driver PWB A2 Main PWB A3 10 1 1 2 10 1 10 1 PL 1...

Page 21: ...3 PLEASE CLOSE THE MEDIA DRAWER X Refer to Note Drawer X read switch is open Refer to the display on the control panel and follow the clearance procedure BSD 7 1 PLEASE CLOSE THE CUT SHEET FEED SHELF...

Page 22: ...or contaminated pins Worn end blocks are also causes for scorotron failure which results in print quality defects WARNING The scorotron pin arrays are very sharp Use care when handling the assembly If...

Page 23: ...auses too much resistance to media which results in jams deletions wrinkles Clean the roll with film remover Clean the fabric guide with formula A and film remover Perform diagnostic code 1033 every t...

Page 24: ...vel oper drives Worn gears will cause the housing to move up or down which will cause print quality defects Check the gears for worn or broken teeth replace the gears if necessary Ensure that the driv...

Page 25: ...Functional Checks a Perform the Initial Actions b Check the Recent Faults listing see Section 6 under System Information If any of the faults described in that section are listed take the recommended...

Page 26: ...01 02 1 16 8825 8830 Printer Service Call Procedures...

Page 27: ...ropriate print quality RAP Perform the following 1 Clean the exterior of the printer and provide print samples to the customer 2 Figure 1 Fill out the Service Call Report form including Enter the Prin...

Page 28: ...01 02 1 18 8825 8830 Printer System Checkout Final Action Service Call Procedures...

Page 29: ...AP 2 5 LL 42 Thermal Control RAP 2 6 LL 43 Fuser Over Temperature RAP 2 7 LL 44 Fuser Too Hot RAP 2 8 LL 60 LL 61 NVM Fault RAP 2 9 LL 90 Overtoned Fault RAP 2 10 LL 91 Undertoned Fault RAP 2 11 Other...

Page 30: ...01 02 2 2 8825 8830 Printer Status Indicator RAPs...

Page 31: ...a Drive Motor MOT1 PL 7 2 Go to BSD 7 1 NOTE 1 and check the voltages at A7P1 The voltages at A7P1 are OK Y N Check all wiring between A2P208 and A7P1 If the wiring is OK replace the Driver PWB A2 PL...

Page 32: ...sure that there are no strips or pieces of media in the area of the Position Sensor Q1 Q2 or Q3 Procedure Enter DIAGNOSTICS General Procedures Enter 0703 ROLL FEED MOTOR FOR WARD and observe the Media...

Page 33: ...ring between A23J1 and the Fuser Heat Rod HR1 The wires have continuity Y N Repair the wires Replace the Fuser Heat Rod HR1 PL 10 2 Check for AC power from the Fuser Power Relay as follows Reconnect A...

Page 34: ...Y N Repair the wires Replace the Thermistor Pad Assembly PL 10 4 LL 42 Thermal Control RAP NOTE Go to BSD 10 1 while using this RAP This RAP is used to locate certain problems in the thermal control c...

Page 35: ...were removed If the resistance is not infinite replace the Fuser Triac A1Q1 PL 1 2A 3 Measure the resistance from each of the Fuser Triac connections from which the wires were removed to ground If th...

Page 36: ...BLU and WHT wires from the Fuser Triac A1Q1 3 Set the meter to measure 2K ohms 4 Measure the resistance across the Fuser Triac connections from which the wires were removed The resistance is infinite...

Page 37: ...ocedure 1 Enter the following diagnostic codes and record the corresponding data values displayed on the control panel 2 Enter 0360 1 for NACO printers or 0360 3 for EO printers to reset the contents...

Page 38: ...er mixing systems Initial Actions Clean the Pressure Equalizing Tubes with a vacuum cleaner in order to remove toner from inside the tubes Clean the Augers and Magnetic Roll Examine the Developer Hous...

Page 39: ...If the wires are OK replace the Toner Sensor A22Q1 PL 9 9 Run 9 21 6 Toner Sensor Calibration Check for an open or short circuit to ground in the wire connected to A22Q1P1 3 If the wire is OK replace...

Page 40: ...nsor circuit Connect the meter lead to the Main PWB A3J303 14 and the meter lead to A3J303 13 There is between 5 2 and 6 0 VDC present Y N Connect the meter lead to the Toner Sensor A22Q1P1 1 and the...

Page 41: ...ith the flange as shown Ensure that the Developer Housing Drive Gear is positioned with the flange as shown Ensure that the Front Auger Drive Gear is captured in position by the Rear Auger Drive Gear...

Page 42: ...01 02 2 14 8825 8830 Printer LL 91 Undertoned Fault RAP Status Indicator RAPs...

Page 43: ...ace PWB A32J1 There is an internal fault in the Control Panel or in the Main PWB A3 Go to BSD 1 2 to troubleshoot the 5 VDC power to the Main PWB A3 Check for continuity in all wires in the ribbon cab...

Page 44: ...es on each Ballast Resistor A1R1 and A1R2R2 before measuring the resistance The resistance of each Ballast Resis tor A1R1 and A1R2 is 7 to 9 ohms USO or 19 to 21 ohms RX Y N Replace both Ballast Resis...

Page 45: ...specific code Actuate the Clutch The Clutch energizes Y N Deactuate the clutch There is 26 VDC at J209 12 use the actual connector pin number on the BSD on the Driver PWB A2 Y N Check the wire for an...

Page 46: ...or the specific code Block and unblock the Sensor The Display toggles between 1 and 0 Y N Block the sensor There is 5 0 3 VDC at J1 pin 3 of the sensor Y N Check the wire at J1 P1 pin 3 for an open ci...

Page 47: ...riate BSD for the specific code Actuate the switch The switch toggles from H to L or from L to H Y N The message display indicates LOW all the time Y N Actuate the switch The voltage at J1 1 use the a...

Page 48: ...01 02 2 20 8825 8830 Printer Generic Switch RAP Status Indicator RAPs...

Page 49: ...ds 3 9 PQ 3 Bands 3 10 PQ 4 Black Lines 3 10 PQ 5 Black Prints 3 11 PQ 6 Blank Prints Partial Image 3 11 PQ 7 Blurred Image 3 12 PQ 8 Deletions bands 3 12 PQ 9 Deletions bands 3 13 PQ 10 Deletions in...

Page 50: ...01 02 3 2 8825 8830 Printer Print Quality...

Page 51: ...s section Print Defects Print quality refers to the entire print Defects can occur anywhere on the print These defects could be damaged media or print quality defects Always eliminate problems that ca...

Page 52: ...Light Image These are prints where the density is lighter than the specified density for the printer Line Darkness This is the darkness and uniformity for a line Misregistration This is when the dist...

Page 53: ...t can be run from diagnostic mode 9 55 refer to Sec tion 6 for details Test Pattern 1 is used while adjusting lead edge trail edge and side edge erase Test Pattern 2 is used to produce horizontal blac...

Page 54: ...ine details of a print are reproduced for example lines Figure 1 Use a wide roll of media and run test pattern 9 55 5 Evaluate the resolution targets B at each corner and three central locations for a...

Page 55: ...in half At the fold mark measure the distance between the fold line and the center line of the image SPECIFICATION 6 mm or less Magnification D1 D2 Magnification refers to the rate at which an origin...

Page 56: ...a correctly Check the Fabric Guide REP 8 9 and the Pressure Plates REP 8 5 Replace the heat roll REP 10 2 5 Cockle The media has a rough sur face like an orange peel This damage could be caused by the...

Page 57: ...d are in the media feed direction High density bands are called black lines Probable Cause Corrective Action 1 Contaminated charge scorotron 1 Clean replace screen pins REP 9 8 2 Defective Cleaner Bla...

Page 58: ...1 Black Lines Symptom Check Symptom check Black lines appear in the direction of media feed Probable Cause Corrective Action 1 Developer Bias and Trans fer Corotron voltage set incor rectly 1 Ensure...

Page 59: ...are engaged and the developer housing is turning 1B Ensure that the gear lock is released from the Devel oper Housing Drive Gear 2 Transfer Corotron 2A Check the Transfer Corotron for damage con tami...

Page 60: ...he buckle switch PL 8 4 Table 1 Deletions bands Symptom Check Symptom check Deletion bands or very low image density in the print feed direction Probable Cause Corrective Action 1 Damp media 1A Refer...

Page 61: ...eck clean replace as required PL 9 3 7 Media Transport 7 Ensure that the Media Transport gap ADJ 8 4 is set correctly Table 1 Deletions in solid and halftone areas Symptom Check Symptom check Bands of...

Page 62: ...9 2 4B Perform Image Density ADJ 9 3 5 The surface of the heat roll is damaged 5 Determine and fix the cause of the damage to the heat roll Replace the heat roll REP 10 2 6 Defective drum 6 Replace t...

Page 63: ...cor rectly grounded 6 Defective drum 6 Replace the drum REP 9 3 7 Media Transport 7 Ensure that the Media Transport gap ADJ 8 4 is set correctly 8 Developer Housing 8 Ensure the housing is latched se...

Page 64: ...de REP 9 4 2 Defective erase lamp 2 Refer to BSD 9 6 and check the erase lamp Replace the lamp if necessary PL 9 5A 3 Contaminated drum 3 Replace the drum REP 9 3 Table 1 Skewed Image Symptom Check Sy...

Page 65: ...k A smudge is a displacement of the toner image on the drum or the media Location of Smudge Probable Cause Corrective Action Perform GP 2 Image on Drum to determine if the Smudge occurs on the media o...

Page 66: ...ler 4A Check replace REP 10 9 4B Check adjust oil dis pense rate 10 32 Random spots 5 Defective Lower Cleaning Seal 5 Check replace PL 9 10 Random spots 6 Charge scorotron 6 Clean or replace the scoro...

Page 67: ...Fabric Guide is installed correctly REP 8 9 Table 1 Wrinkle Symptom Check Symptom check This is damage that is proba bly caused by the fuser sub system This is a severe case of creases that runs in t...

Page 68: ...place the Web Oiler REP 10 7 1B Check adjust oil dispense rate 10 32 2 The fuser temperature is out of specification 2 Check Fuser Temperature ADJ 10 1 3 The Fabric Guide is not contacting the Fuser H...

Page 69: ...34 REP 8 13 Media Feed Drive Belt 4 37 REP 8 15 Cutter Home Sensor 4 39 REP 8 16 Exit Roll 4 40 REP 8 17 Registration Drive Roll 4 41 Xerographics REP 9 1 Xerographic Module 4 43 REP 9 2 Drum Assembl...

Page 70: ...01 02 4 2 8825 8830 Printer Repairs and Adjustments...

Page 71: ...to PWBs or components Removal 1 Check the Printer Tag Matrix to see if Tag 28 is installed This information will be needed later in this procedure 2 Figure 1 Prepare to remove the Controller Figure 1...

Page 72: ...n Main PWB 5 Pull the 8 plastic fasteners outward and remove the Printer Main PWB 6 Figure 3 Remove the NVM integrated circuit from the existing Main PWB Figure 3 NVM Integrated Circuit NOTE Position...

Page 73: ...rcuit into the socket on the new Main PWB NOTE Position the Pin 1 locating dot as shown Figure 4 Installing the NVM Integrated Circuit on the new Main PWB 8 Install the new Main PWB over the 8 plastic...

Page 74: ...Printer Control Panel Display during the power up sequence If the firmware version IS NOT the current version go to GP 6 Downloading Firmware From a Laptop If the firmware version IS the current versi...

Page 75: ...Voltage Power Supply Replacement 1 If a new High Voltage Power Supply is being installed perform the Electrostatic Series ADJ 9 2 Figure 1 Removing the High Voltage Power Supply 5 Disconnect the Grid...

Page 76: ...1 or 2 The customer can order it with 2 drawers or have Drawer 2 retrofitted on site Drawer 2 is TAG 90 Removal 1 Open the Media Supply Drawer that is to be removed 2 Figure 1 Remove the Cover Figure...

Page 77: ...ect the Power Cord NOTE All three Rewind Gears and Rewind Internal Gear Assemblies are removed the same way Removal 1 Pull out the Media Supply Drawer 2 Remove the roll of media 3 Figure 1 Remove the...

Page 78: ...Disconnect the Power Cord NOTE All three Roll Feed Pinch Roll Assemblies are removed the same way Removal 1 Open the Media Supply Drawer and remove the Media Roll 2 Figure 1 Remove the Roll Feed Pinch...

Page 79: ...three Roll Feed Drive Roll assemblies are removed the same way Removal 1 Remove the appropriate Media Supply Drawer REP 7 1 2 Remove the Feed Clutch REP 7 5 3 Remove the Toner Waste Container 4 Figur...

Page 80: ...t the Power Cord Removal 1 Loosen the screws and open the Rear Door 2 Figure 1 Remove the Feed Clutch Figure 1 Removing the Feed Clutch 4 Remove the E Ring 1 Loosen the screws 2 2 Move the Motor Brack...

Page 81: ...the Power Cord Removal 1 Loosen the screws and open the Rear Door 2 Figure 1 Remove the Rewind Clutch Figure 1 Removing the Rewind Clutch 2 Move the Motor Bracket to relieve the tension on the chain 1...

Page 82: ...otion Sensor Replacement 1 Reinstall the Motion Sensor and the Rewind Housing 2 Figure 2 Reinstall the Encoder Disk Figure 2 Reinstalling the Encoder Disk 1 Disconnect the connector 2 Remove the Encod...

Page 83: ...al 1 Loosen the screws and open the Rear Door 2 Figure 1 Remove the Roll Drive Motor Assembly Figure 1 Removing the Roll Drive Assembly 3 Figure 2 Remove the bracket from the Roll Drive Motor 2 Remove...

Page 84: ...ure 2 Removing the Roll Drive Motor Bracket REP 7 10A Lower Media Roll Heater Parts List on PL 7 2 WARNING Switch off the Main Power Switch Disconnect the Power Cord Removal 1 Loosen the screws and op...

Page 85: ...0 Printer REP 7 10A Repairs and Adjustments 2 Figure 1 Remove the Lower Media Roll Heater Figure 1 Removing the Lower Media Roll Heater 2 Remove the screw 1 Disconnect the connector 3 Remove the Lower...

Page 86: ...1 REP 7 1 CAUTION Be sure to support the Media Roll Heater Guard with your hand while removing the mounting screws in the next step 2 Figure 1 Remove the Upper Media Roll Heater Figure 1 Removing the...

Page 87: ...tch REP 7 6 3 Figure 1 Remove the Encoder Disk Figure 1 Removing the Encoder Disk Replacement 1 Reinstall the Motion Sensor and the Rewind Housing 2 Figure 2 Reinstall the Encoder Disk Figure 2 Reinst...

Page 88: ...ts and may not match the 8825 8830 configuration exactly Removal 1 Latch the Xerographic Module at the Service Position REP 9 2 2 Open the Cutter Drawer 3 Figure 1 Disconnect the connectors at the rea...

Page 89: ...Open the Cutter Drawer 1 Disconnect the Latch Arms from the Trans port Both sides 6 Move the Media Transport pin out of the locating hole and onto the ramp 5 Ensure that the Moisture Collection Tube...

Page 90: ...Place the pin on the ramp 2 Install the Turnaround Baffle under the Developer Assembly Shelf both ends 3 Move the pin into the locating hole 4 Pull and hold the pin 5 Move the Transport in aligning th...

Page 91: ...1 3 Remove the Fabric Guide REP 8 9 4 Figure 1 Remove the Front Pivot Assembly 5 Turn the Front Pivot Assembly over and remove the Media Exit Switch a Disconnect the Switch Assembly Connector Q3 b Re...

Page 92: ...Position REP 9 2 2 Remove the Media Transport Assembly REP 8 1 3 Remove the Fabric Guide REP 8 9 4 Remove the Pressure Plates REP 8 5 5 Figure 1 Remove the Buckle Switch a Remove the screw b Carefull...

Page 93: ...Switch Disconnect the Power Cord Removal 1 Latch the Xerographic Module at the Service Position REP 9 2 2 Remove the Media Transport Assembly REP 8 1 3 Figure 1 Remove the Cut Sheet Media Feed Clutch...

Page 94: ...val 1 Latch the Xerographic Module at the Service Position REP 9 2 2 Remove the Media Transport Assembly REP 8 1 3 Remove the Fabric Guide REP 8 9 CAUTION Be sure to push the Buckle Switch Actuator do...

Page 95: ...essure Plate Figure 2 Reinstalling the Lower Pressure Plate CAUTION Be sure to push the Buckle Switch Actuator down while reinstalling the Upper Pressure Plate in order to prevent damage to the actuat...

Page 96: ...Position REP 9 2 2 Remove the Media Transport Assembly REP 8 1 3 Remove the Fabric Guide REP 8 9 4 Remove the Pressure Plates REP 8 5 5 Remove the Cut Sheet Media Feed Clutch REP 8 4 6 Figure 1 Remove...

Page 97: ...exactly Removal 1 Latch the Xerographic Module at the Service Position REP 9 2 2 Remove the Media Transport Assembly REP 8 1 3 Remove the Fabric Guide REP 8 9 4 Remove the Pressure Plates REP 8 5 5 Tu...

Page 98: ...ious products and may not match the 8825 8830 configuration exactly Removal 1 Latch the Xerographic Module at the Service Position REP 9 2 2 Remove the Media Transport Assembly REP 8 1 3 Figure 1 Remo...

Page 99: ...the Power Cord NOTE The art used for this procedure was developed for previous products and may not match the 8825 8830 configuration exactly Removal 1 Lower the Media Transport Cover 2 Figure 1 Care...

Page 100: ...on PL 8 1 WARNING Switch off the Main Power Switch Disconnect the Power Cord Removal 1 Latch the Xerographic Module at the Service Position REP 9 2 2 Remove the Media Transport Assembly REP 8 1 3 Rem...

Page 101: ...at the belt is over the Idler Pulley 2 Figure 2 If a new motor is being installed use the Drive Pulley from the old assembly Figure 2 Removing the Media Transport Drive Motor Assembly 1 Disconnect the...

Page 102: ...emove the Front Pivot Assembly using REP 8 2 6 Remove the Sheet Drive Roll REP 8 6 7 Figure 1 Remove the Sheet Feed Switch Figure 1 Removing the Sheet Feed Switch REP 8 12 Registration Pinch Rolls Par...

Page 103: ...inch Rolls 1 Remove the two springs one each end 3 Remove the screws 5 2 Remove the two screws one each end 4 Rotate the screw until it is free of the slot 5 Remove the Baffle 6 Rotate the Assembly 1...

Page 104: ...mbly 3 Figure 4 Reinstall the springs 4 Complete the reassembly of the Printer and perform the following a Fuser Temperature NVM ADJ 10 1 b Vertical Magnification ADJ 8 1 c Lead Edge Registration ADJ...

Page 105: ...al 1 Latch the Xerographic Module at the Service Position REP 9 2 2 Remove the Media Transport Assembly REP 8 1 3 Remove the Fabric Guide REP 8 9 4 Remove the Pressure Plates REP 8 5 5 Turn the Media...

Page 106: ...ure 1 Remove the Media Feed Drive Belt Figure 1 Removing the Media Feed Drive Belt Replacement 1 Ensure that the belt is over the Idler Pulley 1 Disconnect the connector 2 Remove the screws 3 3 Remove...

Page 107: ...procedure was developed for previous products and may not match the 8825 8830 configuration exactly Removal 1 Open the Cutter Drawer 2 Figure 1 Remove the Cutter Home Sensor Figure 1 Removing the Cut...

Page 108: ...ve the Media Transport Assembly REP 8 1 3 Remove the Media Exit Switch REP 8 2 4 Figure 1 Remove the Exit Roll from the Front Pivot Assembly Figure 1 Removing the Exit Roll 1 Remove the E ring 3 Remov...

Page 109: ...e the Media Transport Assembly REP 8 1 3 Remove the Fabric Guide REP 8 9 4 Remove the Pressure Plates REP 8 5 5 Turn the Media Transport Assembly over 6 Figure 1 Remove the Media Feed Drive Belt 7 Tur...

Page 110: ...on Drive Roll by pushing the bearings out of the frame and moving the roll as required for removal Figure 2 Removing the Baffle 1 Remove the two springs one each end 3 Remove the screws 5 2 Remove the...

Page 111: ...ition 4 Lower the Media Transport Cover NOTE Figure 1 shows only the Front Support Bracket 5 Figure 1 Prepare the Front and Rear Support Brackets for raising the Xerographic Mod ule to the Service Pos...

Page 112: ...aded and will automatically engage the holes The latches have a 1 4 turn lockout feature that may be used to prevent actuation during reinstallation of the Xerographic Module When performing the follo...

Page 113: ...Bearing Right Side 2 Lift the Drum Assembly and move the bearing to the right 3 Carefully lower the Drum Assembly 1 Disconnect the retain ing clip that holds the bearing and rotate the clip out of the...

Page 114: ...lift the Xerographic Module out of the Printer and place it on a stable flat surface REP 9 2 Drum Assembly Parts List on PL 9 2 WARNING Switch off the Main Power Switch Disconnect the Power Cord Remo...

Page 115: ...mbly rotate the Xerographic Module 90 degrees so that the latches lock into the holes in the frame Figure 2 Latching the Xerographic Module at the Service Position NOTE In the following steps Left and...

Page 116: ...aring Right Side 2 Lift the Drum Assembly and move the bearing to the right 3 Carefully lower the Drum Assembly 1 Disconnect the retain ing clip that holds the bearing and rotate the clip out of the w...

Page 117: ...ing the Drum Assembly REP 9 3 Drum Parts List on PL 9 2 WARNING Switch off the Main Power Switch Disconnect the Power Cord Removal NOTE When the Drum is replaced install a Cleaner Blade Kit REP 9 4 1...

Page 118: ...the following items Right hand Seal 57 mm wide Left hand Seal 41 mm wide Cleaner Blade Photoreceptor Seal Blade Retainer 3 WARNING Switch off the Main Power Switch Disconnect the Power Cord Removal NO...

Page 119: ...51 8825 8830 Printer REP 9 4 Repairs and Adjustments Figure 1 Removing the Cleaner Blade Cleaner Blade Photoreceptor Seal Channel Photoreceptor Seal Right hand Seal Xerographic Module Frame Blade Ret...

Page 120: ...side up c Ensure that the seal is flush against the Xerographic Module Frame 3 Replace the Cleaner Blade a Start the Cleaner Blade flush against the left edge of the Right hand Seal b Ensure that the...

Page 121: ...ath the folded Photoreceptor Seal b Install the seal fuzzy side up c Ensure that the seal is flush against the Xerographic Module Frame 7 Perform GP 4 Drum Cleaning Enhancement procedure Figure 3 Inst...

Page 122: ...and latch the Top Cover 3 Raise and hold the Developer Module Cover while lifting and removing the Developer Module Side Cover 4 Lower the Top Cover NOTE In the following step tape the Toner Cartridg...

Page 123: ...re 2 Remove the Developer Module Figure 2 Removing the Developer Module 1 Move the lock into the groove on the gear while performing Step 2 2 Move the gear to disengage 3 Disconnect A2PP1 4 Press tab...

Page 124: ...he brackets CAUTION Ensure that the gear is free to engage the Developer Module drive gears NOTE To ensure that the Toner Cartridge is correctly engaged in the Drive Plate rotate the cartridge in both...

Page 125: ...has been installed perform the Toner Sensor Calibration Code 09216 Figure 4 Reinstalling the Toner Cartridge 4 Slide the Top Shield closed 3 Remove the tape 2 Partially rotate the Toner Cartridge in b...

Page 126: ...the 8825 8830 configuration exactly Removal 1 Remove the Developer Module REP 9 5 2 Figure 1 Remove the Cartridge Drive Motor Figure 1 Removing the Cartridge Drive Motor 3 Figure 2 Remove the Cartridg...

Page 127: ...5 CAUTION Do not rotate the Developer Module in the vertical position This may cause Developer Material to get into the Toner Cartridge Clutch located at the end of the Developer Module 2 Place the D...

Page 128: ...0 8825 8830 Printer REP 9 7 Repairs and Adjustments 4 Figure 2 Dump the Developer Material Figure 2 Dumping the Developer Material 1 Rotate the Developer Module 2 Rotate the gear counterclockwise Magn...

Page 129: ...6 5 Figure 3 Remove the Air Pressure Tubes 6 Using a vacuum cleaner clean the entire Developer Module Magnetic Roll and Air Pres sure Tubes thoroughly CAUTION Ensure that the entire length of the tub...

Page 130: ...the Developer Material CAUTION Do not rotate the Auger Gears individually more than the slight amount required for removal or to mesh the teeth during reinstallation If the factory setting of the auge...

Page 131: ...Air Pressure Tubes Figure 5 Reinstalling the Air Pressure Tubes 1 Reinstall the Air Pressure Tube 3 Reinstall the gear 2 Reinstall the gear 4 Reinstall the gear and the Grip Ring 5 Reinstall the Air P...

Page 132: ...p Shield taking care not to overtighten the screws Figure 7 Reinstalling the Top Shield 5 Reinstall the Developer Module REP 9 5 NOTE To ensure that the Toner Cartridge is correctly engaged in the Dri...

Page 133: ...oner Sensor Calibration Code 09216 8 Perform the Electrostatic Series ADJ 9 2 Figure 8 Reinstalling the Toner Cartridge 5 Slide the Top Shield closed 3 Partially rotate the Toner Car tridge in both di...

Page 134: ...crews and open the Rear Cover 2 Raise and latch the Top Cover 3 Rotate the Image Module to the Service Position 4 Figure 1 Remove the Charge Scorotron Assembly from the Printer and place it on a flat...

Page 135: ...Pin Array Bent tips can cause Print Quality prob lems 2 Install the Pin Array from the repair kit into the End Blocks 3 Reinstall the End Blocks into the Scorotron Extrusion Ensure that the Pin Array...

Page 136: ...ducts and may not match the 8825 8830 configuration exactly Removal 1 Loosen the screws and open the Rear Cover 2 Figure 1 Lower the Media Transport Cover and remove the Transfer Detack Corotron Repla...

Page 137: ...the Developer Material REP 9 7 3 Figure 1 Remove the Toner Sensor and the spacer Replacement 1 Reinstall the Toner Sensor and spacer CAUTION If a new Toner Sensor is being installed new Developer Mat...

Page 138: ...the Developer Module REP 9 5 2 Remove the Cartridge Drive Plate REP 9 14 NOTE The Toner Home Sensor is threaded The wires must be straightened in order to rotate the sensor for removal 3 Figure 1 Rem...

Page 139: ...n shown in Figure 2 3 Figure 2 Reinstall the Cartridge Drive Plate Figure 2 Reinstalling the Cartridge Drive PLate 1 Reinstall the Cartridge Drive Plate with the seal up 4 Position the tab at the bott...

Page 140: ...the Developer Module REP 9 5 REP 9 13 Sump Shield Parts List on PL 9 9 WARNING Switch off the Main Power Switch Disconnect the Power Cord NOTE The art used for this procedure was developed for previou...

Page 141: ...Developer Module Replacement CAUTION Ensure that the full length of the edge of the Sump Shield is under the edge of the housing 1 Figure 2 Reinstall the Sump Shield in the Developer Module 3 Remove t...

Page 142: ...e Plate Parts List on PL 9 9 WARNING Switch off the Main Power Switch Disconnect the Power Cord NOTE The art used for this procedure was developed for previous products and may not match the 8825 8830...

Page 143: ...Drive Plate Replacement CAUTION To avoid damage to the Drive Plate Seal always rotate the drive plate in the direction shown in Figure 2 5 Remove the screws 2 and the Ground Plate 2 Loosen the screws...

Page 144: ...rive Plate Figure 2 Reinstalling the Cartridge Drive Plate 1 Reinstall the Cartridge Drive Plate with the seal up 4 Position the tab at the bottom 3 Rotate while per forming step 4 2 Reinstall the gea...

Page 145: ...Adjustments 2 Figure 3 Reinstall the Top Shield taking care not to overtighten the screws Figure 3 Reinstalling the Top Shield 3 Reinstall the Developer Module 4 Connect M1 1 Reinstall the Top Shield...

Page 146: ...nto the channel smaller side up so that the edge of the Photoreceptor Seal forms a seal with the inside lip of the channel c Using a soft straight tool a piece of shimstock works well carefully push t...

Page 147: ...than the slight amount required for removal or to mesh the teeth during reinstallation If the factory setting of the augers is changed during the procedure perform the adjustment procedure Augers ADJ...

Page 148: ...ocedure perform the adjustment procedure Augers ADJ 9 6 NOTE The gears must be reinstalled with the flanges as shown in order to ensure that all the gears are secured 1 Figure 2 Reinstall the Air Pres...

Page 149: ...the Front Roller REP 9 20 Image Module Parts List on PL 9 3 NOTE These are the instructions to install the Image Module Assembly Kit 600K58760 The kit contains the following Image Module Assembly WAR...

Page 150: ...ea during reassembly 6 Close the Top Cover open the Developer Module Cover and remove the two pivot pins shown in Figure 1 andFigure 2 Figure 2 Top Cover Interlock Plate 7 Close the Developer Module C...

Page 151: ...in the frame Figure 3 Disconnecting the video cable 10 Figure 4 Release the Video Cable from the cable clamps and push it through the hole in the frame Figure 4 Preparing the Video Cable for Removal 1...

Page 152: ...e frame Figure 5 Preparing the Video Cable for Removal 12 Figure 6 Continue to pull the Video Cable through the hole after releasing it from the cable guides Figure 6 Preparing the Video Cable 1 Relea...

Page 153: ...l 14 Figure 8 Disconnect the Ground Wire and release the harness from the cable clamps Figure 8 Preparing the Harness for Removal NOTE Observe the way that the spring rests on the frame underneath the...

Page 154: ...eleasing it from the cable guides Figure 10 Preparing to Remove the Image Module Assembly View looking at the Rear from the Right Side 17 Lift out the Image Module Assembly Pivot Bar combination 2 Rem...

Page 155: ...01 02 4 87 8825 8830 Printer REP 9 20 Repairs and Adjustments Replacement 1 Reverse the removal steps for replacement of the Image Module Assembly 2 Perform Electrostatic Series ADJ 9 2...

Page 156: ...e the Xerographic Module at the Service Position handles installed and the Drum Assembly removed NOTE In the following steps Left and Right describe machine locations as observed when you are facing t...

Page 157: ...Oil from fingers can cause damage to the Heat Rod 5 Figure 3 Remove the Heat Rod Figure 3 Removing the Heat Rod and Fuser Hub Assembly Replacement CAUTION Wear gloves or wrap a sheet of paper around...

Page 158: ...Drive Gear at the opposite end c If the previous step is too difficult use the rod that secures the Fabric Guide as a tool Insert that rod through the right side of the Heat Roll secure the red conne...

Page 159: ...the grommet and the bracket Right side Figure 6 Reinstalling the Bracket Right side 4 Ensure that the Thermistor Pad is clean 1 Connect the connector 2 Reinstall the screws and the bracket 2 Reinstall...

Page 160: ...ilicone oil on them Do not allow sili cone oil to contact your eyes Silicone oil can cause severe eye irritation Wash your hands immediately after handling any component covered with silicone oil 4 Fi...

Page 161: ...ng the reassembly enter diagnostics and perform one of the following actions a If a new Web Oiler has been installed initialize the Web Oiler using 1030 b If the old Web Oiler is still in the assembly...

Page 162: ...with silicone oil on them Do not allow sili cone oil to contact your eyes Silicone oil can cause severe eye irritation Wash your hands immediately after handling any component covered with silicone oi...

Page 163: ...he Takeup Roll 4 Pull the Stub Shaft Gear Assembly from the Takeup Roll 1 Disengage the spring from the stop on the Side Plate 2 Pull the Stub Shaft Gear Assembly from the LH Side Plate LH Side Plate...

Page 164: ...s in Web Oiler Assembly REP 10 7 Figure 4 Reinstalling the Takeup Roll 2 Push the Stub Shaft Gear Assembly into the Takeup Roll 1 Mount the opposite end of the Takeup Roll onto the RH Side Plate 3 Pus...

Page 165: ...button to decrease the Adj setting c Press the Enter button in order to store the value in NVM d Press the Exit button two times 6 Exit the diagnostics mode ADJ 8 1 Vertical Magnification Purpose WARN...

Page 166: ...ical Magnification using the Previous Next buttons a Use the Previous button to decrease the Set Point which will decrease the Image Length b Use the Next button to increase the Set Point which will i...

Page 167: ...gure 1 Checking the Lead Edge Registration Adjustment 1 Enter code 0860 in order to adjust the Lead Edge Registration 2 Figure 2 Select the type of media The following message is displayed In this exa...

Page 168: ...Measure the two prints in the paper feed direction Figure 1 Checking the Print Length 5 Enter code 0700 in order to adjust the Cut Length Enter 1 to adjust 6 Figure 2 Select the type of media The foll...

Page 169: ...NING Switch off the Main Power Switch Disconnect the Power Cord Check 1 Remove the Developer Module REP 9 5 2 Remove the white toner shield 3 Prepare two strips of 0 030 inch coral shimstock 0 75 inch...

Page 170: ...t the Media Transport to Drum spacing to 0 030 0 005 inch 0 76 0 1 Figure 3 Adjusting the Media Transport to Drum Spacing 8 Reinstall the Transfer Detack Corotron Push the corotron down and in the dir...

Page 171: ...4 983 becomes 98 for example 5 With TAG 23 Lower the Top Cover 6 With TAG 23 Enter Diagnostics 7 With TAG 23 Program in the Average Light Output value a Enter code 09 03 b Enter the ALO value c Press...

Page 172: ...he value in NVM f Turn off the electrometer 15 Ensure that V LO is within specification a Enter 0921 3 for the check and adjustment b Set the Duty Cycle to 15 using the Previous Next buttons c Turn on...

Page 173: ...99 65 99 66 93 67 1 00 68 99 69 1 00 70 1 06 71 99 72 1 05 73 1 00 74 1 01 75 94 Table 1 Average Light Output Values Bar Value 76 95 77 94 78 93 79 89 80 1 00 81 99 82 97 83 94 84 1 12 85 1 02 86 1 01...

Page 174: ...1 146 84 147 86 148 89 149 90 150 97 151 95 152 1 02 153 98 154 82 155 84 156 84 157 88 Table 1 Average Light Output Values Bar Value 158 83 159 90 160 93 161 93 162 92 163 94 164 95 165 81 166 1 02 1...

Page 175: ...242 82 243 85 244 1 00 245 92 246 1 00 247 90 248 97 249 94 250 95 251 78 252 79 253 69 Table 1 Average Light Output Values Bar Value 254 68 255 81 256 67 257 65 258 78 259 95 260 1 01 261 97 262 98...

Page 176: ...3 324 75 325 80 326 90 327 72 328 76 329 80 330 72 331 65 332 74 333 62 334 70 335 58 Table 1 Average Light Output Values Bar Value 336 72 337 81 338 56 339 73 340 96 341 75 342 82 343 56 344 65 345 7...

Page 177: ...06 78 407 94 408 65 409 70 410 71 411 77 412 96 413 95 414 84 415 70 416 96 417 93 Table 1 Average Light Output Values Bar Value 418 95 419 70 420 88 421 93 422 80 423 76 424 89 425 78 426 76 427 75 4...

Page 178: ...480 1 03 481 1 06 482 98 483 89 484 69 485 86 486 84 487 1 04 488 95 489 96 490 1 03 491 1 10 492 82 493 87 494 1 00 495 97 496 95 497 95 498 90 499 98 Table 1 Average Light Output Values Bar Value 50...

Page 179: ...nd the upper left from the lead edge 4 If the darkness square is not between 1 0 and 1 2 perform the adjustment Adjustment 1 Enter diagnostics 2 Figure 1 Enter code 0921 4 The following message is dis...

Page 180: ...g toward the Magnetic Roll at an approximate 45 degree angle d Check that the Mix Auger is pointing away from the Magnetic Roll and is approxi mately horizontal Figure 1 The Correct auger Orientation...

Page 181: ...the Power Cord Check 1 Remove the Developer Module REP 9 5 2 Remove the Cartridge Drive Plate REP 9 14 3 Figure 1 Check that the tip of the Toner Cartridge Home Sensor is 2 5 0 5 mm from the plate Fi...

Page 182: ...stments 2 Figure 2 Adjust the Toner Cartridge Home Sensor to 2 5 0 5 mm from the plate Figure 2 Adjusting the Toner Cartridge Home Sensor 2 5 0 5 mm 1 Disconnect Q2 3 Straighten the wires and adjust t...

Page 183: ...ust the Fuser Temperature for bond paper The following message is displayed Figure 3 Fuser Setpoint Screen NOTE The default Set Point for bond media is 30 Adjust for 300 degrees F 3 Adjust the bond pa...

Page 184: ...ss the Enter button in order to store the value in NVM d Press the Exit button two times 8 Check the following a Vertical Magnification ADJ 8 1 b Lead Edge Registration ADJ 8 2 c Cut Length ADJ 8 3 AD...

Page 185: ...the o C position and press the 200mV range switch of the DMM 9 Enter diagnostics 10 Figure 3 Enter code 1004 in order to turn on the Heat Rod and bring the Heat Roll to the run temperature The follow...

Page 186: ...ensitive Tape Kit Figure 1 Preparing the Tape 3 Enter diagnostics 4 Figure 2 Enter code 1004 in order to turn on the Heat Rod and bring the Heat Roll to the run temperature The following message is di...

Page 187: ...PL 8 4 Media Transport Components 5 24 Xerographic Module PL 9 1 Xerographic Module Assembly 5 25 PL 9 2 Photoreceptor 5 26 PL 9 3 Image Module Assembly 5 27 PL 9 4 Transfer Detack Corotron 5 28 PL 9...

Page 188: ...01 02 5 2 8825 8830 Printer Parts Lists...

Page 189: ...by a reference to the parts list on which the part may be found Other Information Abbreviations Abbreviations are used in the parts lists and the exploded view illustrations to provide information in...

Page 190: ...ece parts follow the bracket Tag The notation W Tag in the parts description indicates that the part configuration has been updated Check the change Tag index in the General Information section of the...

Page 191: ...umber within the circle Figure 1 Information on the modification is in the Change Tag Index Figure 1 With Tag Symbol A Tag number within a circle having a shaded bar and pointing to an item number sho...

Page 192: ...r within the circle Figure 3 Information on the modification is in the Change Tag Index Figure 3 Entire Drawing With Tag Symbol A tag number within a circle with no apex and having a shaded bar shows...

Page 193: ...TAG 25 7 600K81881 Circuit Assembly Kit EO W TAG 4 TAG 16 TAG 17 TAG 26 W O TAG 53 600K81882 Circuit Assembly Kit EO W TAG 4 TAG 16 TAG 17 TAG 26 TAG 53 600K81873 Circuit Assembly Kit NACO W TAG 4 TAG...

Page 194: ...5 600K75311 Driver PWB Kit A2 W TAG 25 3 162K29730 Controller Connector See Note 4 600K75321 Main PWB Kit A3 W TAG 27 5 Power Module Mounting Bracket P O PL 1 1B Item 1 6 Power Cord 5V PS P O PL 1 1B...

Page 195: ...09E01040 AC Relay K1 K3 5 707W01652 Fuser Triac Q1 REP 10 3 6 103E02721 Ballast Resistor R1 R2 60HZ 103E02731 Ballast Resistor R1 R2 50HZ 7 Main Power Switch CB1 P O PL 1 2A Item 1 8 Inlet Connector P...

Page 196: ...0HZ 103E02731 Ballast Resistor R1 R2 50HZ 9 Main Power Switch CB1 P O PL 1 2B Item 1 10 891E25140 Label 60HZ Only 11 117K22761 Power Cord 60 Hz 117K27550 Power Cord 50 Hz 12 Inlet Connector P O PL 1 2...

Page 197: ...nter 2 Standoff Not Spared 3 105K13542 High Voltage Power Supply REP 3 2 4 054K12300 Fan Duct 5 127E11240 Fan 6 092E36450 Charge Corotron Label Red Arrow 7 600K60900 Diagnostic Kit 8 Harness P O PL 1...

Page 198: ...W TAG 32 2 096E78251 Control Console Label 8830 W O TAG 32 891E70531 Control Console Label 8825 W TAG 32 891E70530 Control Console Label 8825 W O TAG 32 096E78252 Control Console Label 8830 W TAG 32...

Page 199: ...130K51801 Position Sensor 2 130E02271 Drawer Interlock Switch 3 050K53080 Roll Supply Drawer Assembly Sealed REP 7 1 050K19612 Roll Supply Drawer Assembly REP 7 1 4 010K01351 Slide 5 022K28930 Roll Fe...

Page 200: ...ket 10T 6 023E06750 Chain 8830 023E17510 Chain 8825 7 007E19071 Sprocket 50T 8 121E07510 Clutch Feed Rewind REP 7 5 REP 7 6 9 Rewind Shaft P O PL 7 2 Item 15 10 005E06810 Encoder Disk REP 7 11 11 413W...

Page 201: ...r Assembly REF PL 7 1 Item 3 2 022E11540 Support Roller 3 007E14650 Rewind Internal Gear 20T REP 7 2 4 029E14760 LH Support Pin 5 LH Cradle Bracket P O PL 7 3 Item 1 6 Drawer Frame P O PL 7 3 Item 1 7...

Page 202: ...of 4 Item Part Description 1 Part of Roll Supply Drawer Assembly REF PL 7 1 Item 3 2 RH Roll Lock P O PL 7 4 Item 1 3 003E17610 Roll Lock 4 009E27340 Roll Lock Spring 5 RH Cradle Bracket P O PL 7 4 It...

Page 203: ...5 Item 1 7 022E10060 Roll Feed Pinch Roll REP 7 3 8 Lock Release Handle P O PL 7 5 Item 1 9 009E32790 Lock Spring 10 029E14460 Retainer 11 Latch P O PL 7 5 Item 1 12 009E27330 Drawer Latch Spring 13 0...

Page 204: ...of 4 Item Part Description 1 Part of Roll Supply Drawer Assembly REF PL 7 1 Item 3 2 052K03580 Roll Support Tube Assembly 3 092E22541 Label Push Here 4 092E36431 Label Media Lead 5 Drawer Frame P O P...

Page 205: ...a Cutter Assembly 2 Media Cutter P O PL 7 7 Item 1 3 Bracket Not Spared 4 003E18781 Latch 5 010K01360 Media Cutter Slide 6 110E02640 Media Cutter Cover Interlock Switch S1 7 Bracket Not Spared 8 Cutte...

Page 206: ...30860 LH Spring 4 Cutter Stationary Bar P O PL 7 8 Item 1 5 009E30870 RH Spring 6 028E07430 Retaining Ring 7 020E18830 Cutter Drive Pulley 8 Sensor Bracket P O PL 7 8 Item 1 9 130E03250 Cutter Home Se...

Page 207: ...Not Spared 6 020E13603 Drive Motor Pulley 7 Motor Mounting Plate P O PL 8 1 Item 5 8 127K04293 Transport Drive Motor MOT1 REP 8 10 9 022E11441 Idler Roller 10 020E12353 Registration Drive Pulley 11 42...

Page 208: ...PL 8 2 Item 2 4 130E05990 Media Registration Sensor Q1 REP 8 8 5 030K37830 Registration Sensor Bracket 6 016E06020 Bushing 7 022E10531 Registration Pinch Roll REP 8 12 8 006E42300 Pinch Roll Shaft 9 0...

Page 209: ...Drive Roll 8830 REP 8 7 Sheet Drive Roll 8825 W TAG 90 REP 8 7 5 Sheet Support Assembly P O PL 8 3 Item 1 6 Sheet Lower Baffle P O PL 8 3 Item 5 7 016E06020 Bushing 8830 Bushing 8825 W TAG 90 8 022E09...

Page 210: ...witch Lower REP 8 2 3 Sensor Bracket P O PL 8 4 Item 1 4 Transport Frame P O PL 8 4 Item 1 5 019E07100 Cable Clip 6 Sheet Upper Baffle P O PL 8 4 Item 1 7 110K03731 Sheet Feed Switch 8830 Sheet Feed S...

Page 211: ...dule Assembly Item Part Description 1 127K17882 Photoreceptor Drive Assembly 2 Photoreceptor Drive P O PL 9 1 Item 1 3 005K04151 Coupling 4 126K05992 Xerographic Module Assembly 60 Hz REP 9 1 126K0715...

Page 212: ...O PL 9 2 Item 1 3 006K15640 Shaft Assembly 4 013K00380 Bearing 5 028E11470 Bearing Retainer 6 Bearing P O PL 9 2 Item 3 7 005K04131 RH End Cap 8 Shaft P O PL 9 2 Item 3 9 005K04201 LH Hub 10 230W00652...

Page 213: ...P O PL 9 3 Item 6 8 Pin Array P O PL 9 3 Item 6 9 Center Support P O PL 9 3 Item 2 10 Scorotron Extrusion P O PL 9 3 Item 2 11 600K58730 Left End Block Kit 12 Left End Block P O PL 9 3 Item 11 13 035...

Page 214: ...ransport Assembly REF PL 8 1 Item 4 2 Transport Frame P O PL 9 4 Item 1 3 019E16080 Left Corotron Clamp 4 019E19971 Right Corotron Clamp 5 125K02580 Transfer Detack Corotron REP 9 9 6 038E06610 Rear D...

Page 215: ...1 Part of Xerographic Module Assembly REF PL 9 1 Item 4 2 Xerographic Frame P O PL 9 5A Item 1 3 600K59060 Cleaning Blade Kit REP 9 4 4 Blade Seal P O PL 9 5A Item 3 5 Cleaner Blade Retainer P O PL 9...

Page 216: ...07E05221 Auger Gear Pulley 3 023E01620 Auger Drive Belt 4 020E04350 Auger Pulley 5 013E00803 Auger Bearing 6 094K00085 Waste Toner Auger 7 035K05790 Photoreceptor Seal Part of Cleaning Blade Kit REF P...

Page 217: ...1 8825 8830 Printer PL 9 5C Parts Lists PL 9 5C Drum Cleaning Part 3 of 3 Item Part Description 1 035K05950 Toner Exit Seal 2 054E06533 Toner Waste Tube 3 035K05941 Waste Bracket Seal 4 093K02420 Tone...

Page 218: ...Part of Xerographic Module Assembly REF PL 9 1 Item 4 2 094K03301 Web Oiler Assembly REP 10 7 3 127K21990 Web Oiler Motor 4 007K08920 Oiler Drive Gear 5 007K08930 Idler Gear 40t 18T 6 Xerographic Fram...

Page 219: ...iption 1 Part of Web Oiler Assembly REF PL 9 6 Item 2 2 022K49131 Web Oiler REP 10 9 3 022K49380 Pinch Roll 4 Take Up Shaft P O PL 9 7 Item 1 5 009E75260 Spring 6 007E42580 Take Up Gear 7 Web Frame P...

Page 220: ...Trickle Slide 4 014K04740 Developer Support Drive Side 5 014K04730 Developer Support 6 028E07771 Retainer 7 009E41251 Coupling Spring 8 007E15351 Drive Gear Coupling 9 030K56160 Developer Support Dri...

Page 221: ...rtridge Hub 6 Cartridge Drive Plate P O PL 9 9 Item 1 REP 9 14 7 130K30381 Toner Cartridge Home Sensor REP 9 12 ADJ 9 5 8 002E40470 Top Shield Door 9 055K13840 Top Shield 10 Developer Frame P O PL 9 9...

Page 222: ...e Gear 26T 4 Motor Mounting Plate P O PL 9 10 Item 1 5 127K22600 Cartridge Drive Motor MOT4 REP 9 6 6 120E04750 Cable Clip 7 007E14690 Auger Drive Gear 37T 8 007K05260 Developer Drive Gear 43T 25T 9 0...

Page 223: ...Parts Lists PL 10 1 Xerographic Module Assembly Item Part Description 1 126K05992 Xerographic Module Assembly 60 Hz REP 9 1 126K07152 Xerographic Module Assembly 50 Hz REP 9 1 2 127E10331 Fuser Drive...

Page 224: ...LH Fuser Bearing 6 062E05461 Reflector 7 022K40050 Fuser Heat Roll REP 10 2 8 126E00492 Fuser Heat Rod 60 Hz REP 10 1 126E00821 Fuser Heat Rod 50 Hz REP 10 1 9 RH Fuser Bearing P O PL 10 2 Item 16 10...

Page 225: ...3 003K09130 Fabric Guide Retainer Handle 4 Transport Frame P O PL 10 3 Item 1 5 009E32490 Spring 6 Housing Assembly P O PL 10 3 Item 1 7 End Cap P O PL 10 3 Item 6 8 Gasket P O PL 10 3 Item 6 9 Housi...

Page 226: ...Item 1 3 130K54730 Thermistor 4 110E05500 Stripper Finger Jam Switch S1 5 130K54841 Thermal Fuse 6 600K68100 Special Stripper Finger Kit FX Series Media Only 030K55720 Stripper Bracket Assembly 7 Str...

Page 227: ...Assembly 8830 W TAG 32 Transport Latching Cover Assembly 8825 W TAG 90 030K64020 Transport Latching Cover Assembly 8825 W O TAG 90 7 121E07680 Magnet 8 019E33441 Ground Retainer 9 115E01410 Static Bru...

Page 228: ...2 891E09080 Logo Plate 3 003E13010 Keeper 4 048K47710 Right Side Left Cover 5 014E20551 Right Hinge Spacer 6 048K47681 Right Side Left Lower Cover 7 048K47692 Right Side Right Lower Cover 8 048K44401...

Page 229: ...30 Printer PL 14 3 Parts Lists PL 14 3 Developer Cover And Catch Tray Item Part Description 1 073E11800 Catch Tray Kit 2 073E11710 Tray Support Kit 3 048E51410 Rear Developer Cover W TAG 6 4 110K08970...

Page 230: ...s Item Part Description 1 048K45054 Top Cover W TAG 32 2 055E38100 Shielding Pad 3 029E23670 Pin 4 035E37240 Gasket 5 035E41150 Gasket 6 030K57191 RH Service Bracket 7 030K57890 RH Catch Tray Bracket...

Page 231: ...01 02 5 45 8825 8830 Printer PL 14 5 Parts Lists PL 14 5 Left Side Covers 8825 Only Item Part Description 1 048K79480 Left Middle Cover Left Lower Cover 2 048E39380 Kickplate...

Page 232: ...tem Part Description 1 Contact Socket 20 26 AWG To be Available at Later Date 2 Contact Pin 20 26 AWG To be Available at Later Date 3 Wire And Connector Repair Kit To be Available at Later Date 4 Pin...

Page 233: ...E 131W40253 Screw AF 153W17552 Screw AG 112W07255 Screw AH 156W27455 Screw 4 2 X 9 5 AJ 156W23355 Screw AK 286W02354 Spring Pin 2 19mm AL 113W06455 Screw AM 251W10355 Washer M3 AN 113W50555 Screw AP 2...

Page 234: ...PL 9 2 006K15670 PL 8 4 006K15682 PL 8 3 006K15770 PL 9 9 006K17441 PL 8 2 006E23471 PL 10 2 006E23540 PL 8 3 006E42300 PL 8 2 007E01340 PL 9 2 007E05221 PL 9 5B 007K05260 PL 9 10 007K05760 PL 7 2 00...

Page 235: ...E26350 PL 8 1 021E04990 PL 10 3 021E07660 PL 9 3 022E09390 PL 8 3 022E10060 PL 7 5 Table 1 Part Number Index Part Number Part List 022E10531 PL 8 2 022E11441 PL 8 1 022E11540 PL 7 3 PL 7 4 022K28930 P...

Page 236: ...14 2 048K47692 PL 14 2 048K47700 PL 14 1 048K47710 PL 14 2 048E51410 PL 14 3 Table 1 Part Number Index Part Number Part List 048K79480 PL 14 5 049E06460 PL 10 2 049E54970 PL 8 4 049E54980 PL 8 4 050E1...

Page 237: ...1 PL 1 2B 115E01410 PL 14 1 115E02231 PL 10 2 115P60155 PL 15 1 115P60182 PL 15 1 117K22761 PL 1 2A PL 1 2B Table 1 Part Number Index Part Number Part List 117K26191 PL 1 3 117K26200 PL 1 3 117K27550...

Page 238: ...PL 9 2 414W10550 PL 1 3 414W30551 PL 7 2 420W10201 PL 10 3 Table 1 Part Number Index Part Number Part List 423W57550 PL 7 8 423W59001 PL 8 1 423W64001 PL 8 1 423W72201 PL 8 1 537K51151 PL 1 1A 537K511...

Page 239: ...01 02 5 53 8825 8830 Printer Part Number Index Parts Lists 891E70530 PL 1 4 891E70531 PL 1 4 Table 1 Part Number Index Part Number Part List...

Page 240: ...01 02 5 54 8825 8830 Printer Part Number Index Parts Lists...

Page 241: ...fall 6 18 Wavy Lines When Connected To XPC or Non Xerox Controller 6 19 LL 52 Errors After Installing New Control PWB 6 19 Cooling Fan Not Running 6 20 Cleaning Blade Squeals During Print Cycle 6 20 T...

Page 242: ...01 02 6 2 8825 8830 Printer General Procedures...

Page 243: ...The Control Panel buttons are identified in the following diagram Figure 2 Control Panel Buttons The code entered will be displayed on the Control Panel The test name will be in the bottom line of the...

Page 244: ...Test Procedure 1 Enter the Diagnostic Mode 2 Enter the Test Code 3 Press the Enter button to begin the test 4 Manually operate the component that is to be tested 5 The condition of the component will...

Page 245: ...it the diagnostic mode enter the test 0361 or switch the printer power off wait 5 seconds then switch it on NOTE The Fuser must be at operating temperature before making voltage checks or operat ing t...

Page 246: ...driving the motors forward or backward at any speed These tests are entered using the correct chain and test number and then entering one of the numbers in the Stepper Motor Command table shown on th...

Page 247: ...motor ON in the forward direction at the NVM rate for Vellum media 3 Switches the stepper motor ON in the forward direction at the NVM rate for Film media 4 Switches the stepper motor ON in the rever...

Page 248: ...using the PREVIOUS and NEXT arrow keys to select the desired NVM value To enter the selected value press the ENTER button again To exit the test press the EXIT but ton NOTE If there is a reference to...

Page 249: ...is not a recommended field adjustment 0920 Displays Run Time Table 1 Code Description Value 0921 Electrostatic Setup This code is used adjust the electrostatics When in this code additional tests can...

Page 250: ...acts the life of the Oil Web 50 means that 1 2 as much web is used 1033 Advance Oil Web Used to tension the web correctly when the oil assembly is removed and reinstalled 1034 Estimate Oiler Web Life...

Page 251: ...the imaging or the developer If the defect is visible on the print after the transfer the defect is related to the transfer or fuser 1 Make a test print Open the right door interlock when the test pa...

Page 252: ...a circular motion Figure 1 Washing the Drum NOTE Ensure that the ends of the drum are washed 6 Using the clean side of the polyurethane pad continue washing the drum until the entire surface of the dr...

Page 253: ...ler and disconnect the ribbon cable J307B from the IOT Main PWB 2 Connect the loopback cable 152K59420 to J307B on the IOT Main PWB 3 Connect the loopback tool 114E4680 to the loopback cable 4 Enter 1...

Page 254: ...of the firmware and shows RECEIVING RECORD XXXXX 10 Wait until the display indicates FILE SUCCESSFULLY PROGRAMMED The computer displays ONE FILE COPIED and then the A prompt 11 If a language is to be...

Page 255: ...t the cover with Controller attached backward and gently set the Controller on the floor 3 Figure 1 Connect a null modem cable between the Serial Port of the computer and either the Diagnostic Remote...

Page 256: ...01 02 6 16 8825 8830 Printer GP 7 General Procedures...

Page 257: ...ENTER 1E E is obtained by holding down the period button and striking the 4 button ENTER Message chain 84 address 01E is 4E Using the Previous Button scroll down six 6 times or until the display read...

Page 258: ...all the AC Mod kit REQUIREMENTS FOR FIELD RESOLUTION DOCUMENTATION N A TAG 5 PART NUMBERS 600K606610 AC Mod Kit CUT IN SERIAL NUMBER U S 8YG060517 E O 110907119 2 PRE TAG 9 Maximum Length Shortfall PR...

Page 259: ...upport to get approval before placing an order REQUIREMENTS FOR FIELD RESOLUTION DOCUMENTATION N A TAG 10 PART NUMBERS 600K62420 TAG 10 UPGRADE KIT CUT IN SERIAL NUMBER US 8YG060517 EO 110907207 5 LL...

Page 260: ...would be cleaning blade squeal during operation Then the next probable failure would be a bound up toner auger from solidified toner REQUIREMENTS FOR FIELD RESOLUTION DOCUMENTATION N A TAG 11 PART NU...

Page 261: ...LL 22 errors or metal filings are accumulating in the cutter area CAUSE Metal filings are shorting the Transfer Detack These metal filings may be generated in the media transport SOLUTION Check to se...

Page 262: ...is the worst CAUSE This problem occurs in the media transport at the point where the media turns and meets the registration roll shaft Because there is no registration feed roll in this area of the t...

Page 263: ...ws may stick to the previous print This can cause the film to roll up and block the exit SOLUTION Adjust diagnostic code 0760 to increase the delay between film copies This will impact throughput of f...

Page 264: ...SERIAL NUMBER N A Intermittent Extra Print PROBLEM Intermittently an extra print is printed The extra print will be partially the requested print and partially one of the internal test patterns CAUSE...

Page 265: ...um drive or high current the drive system will shut down When this occurs the printer must be powered off then on to reset the circuit 1 A poorly lubricated cleaning blade and photoreceptor can cause...

Page 266: ...tic sleeve on the outside Ensure that the plastic sleeve is not dam aged or missing Replace rollers as required Image Displacement Rollover On Vellum Or Film PROBLEM Figure 1 Image displacement rollov...

Page 267: ...01 02 6 27 8825 8830 Printer Image Displacement Rollover On Vellum Or Film General Procedures Figure 1 Rollover...

Page 268: ...01 02 6 28 8825 8830 Printer Image Displacement Rollover On Vellum Or Film General Procedures...

Page 269: ...cking the Ground and AC voltages On 60 Hz Printers perform the following a Check for 105 125 VAC between AC Hot and AC Neutral b Check for 105 125 VAC between AC Hot and AC ground c Check for less tha...

Page 270: ...Cover 4 Open the Media Drawers and remove the packaging material from the Media Tubes 8830 has 3 Media Drawers 8825 has either 1 or 2 Media Drawers 5 Remove the Scorotron from the Media Drawer and ca...

Page 271: ...the Top Cover 11 Lift open the Developer Module door located on the top right side of the printer 12 Remove the Toner Cartridge from the Developer Module 13 Figure 7 Prepare to remove the Developer Mo...

Page 272: ...8 Preparing to Remove the Developer Module 15 Figure 9 Remove the Sump Shield 2 Press in and rotate Retain ing Clip to DOWN position Gear Lock 1 Slide gear to left and lock into position with Gear Loc...

Page 273: ...er Material 18 Figure 11 Reinstall the Sump Shield rear edge first 6 Rotate and remove the Sump Shield 5 Use a straight edge to separate the Sump Shield from the Rear Edge then rotate the Sump Shield...

Page 274: ...lling the Top Shield CAUTION Ensure that the Developer Module is kept close to the Printer frame during reinstallation in order to avoid damage to the Toner Dispenser Motor 20 Figure 13 Reinstall the...

Page 275: ...ling the Developer Module 22 Figure 15 Reinstall the Toner Cartridge Support Block 2 Press in and rotate Retain ing Clip to UP position 3 Pull to remove Gear Lock from Drive Gear 1 Place Developer Mod...

Page 276: ...e and hold the Developer Module Cover while reinstalling the Developer Module Side Cover 27 Figure 17 Prepare to level the Printer Rotate the leveling bolts located inside the front and rear doors ful...

Page 277: ...is not twisted use a level to perform the side to side level check on both end frames NOTE Adjust the end that is farthest out of level first 29 Figure 19 Adjust the side to side level of the Printer...

Page 278: ...e Front to Rear Level of Printer 31 Figure 21 Check the level of the printer Figure 21 Checking and Adjusting the Printer Level 32 Repeat the Printer leveling Steps 27 through 30 until the Printer is...

Page 279: ...re is available and compatible for installation on the 8825 8830 Printer Reference the Configuration Matrix Technical Services Bulletin TSB for the 8825 8830 Printer or reference the Bulletin Board Sy...

Page 280: ...Counter Meter A Printer serial number Installation date Comments 15 Mail the Printer Installation Quality Report Card Product Demonstration CAUTION 50 Hz machines only Do not run program 3 60 3 as thi...

Page 281: ...Vertical Magnification ADJ 8 1 5 Set the Lead Edge Registration ADJ 8 2 6 Set the Cut Length ADJ 8 3 7 Perform the Electrostatic Series ADJ 9 2 NOTE New developer material requires that it be run for...

Page 282: ...01 02 6 42 8825 8830 Printer Installation Checklist General Procedures...

Page 283: ...the two Catch Tray Supports into the Poly Bag close the flap and secure the bag with tape 7 Put the bag into the Jiffy bag close the flap and secure the bag with tape in three places 8 If the Printer...

Page 284: ...y REP 9 8 wrap the assembly in bubble pack and place it in a Media Supply Drawer 19 Figure 4 Open the Media Transport Cover and secure the Stripper Finger Assembly with a cable tie 1 Loosen screw 2 Sl...

Page 285: ...2 6 45 8825 8830 Printer Removal Procedure General Procedures Figure 4 Installing the Cable Tie 1 Lift Stripper Bar slightly 2 Install a cable tie 3 Allow bar to return to normal position Fuser Heat R...

Page 286: ...01 02 6 46 8825 8830 Printer Removal Procedure General Procedures...

Page 287: ...Cutting Pliers 600T40903 Metric Hex Key Set 600T41101 Retaining Ring Pliers 600T41401 150 mm Rule 600T41503 2 Meter Tape Measure 600T41505 Line Level 600T41510 Round File 6 inch 600T41801 Flat File 6...

Page 288: ...904 Hex Key Set 600T91702 Retaining Ring Pliers 600T41401 150 mm Rule 600T41503 2 Meter Tape Measure 600T41505 Line Level 600T41510 Round File 6 inch 600T41801 Flat File 6 inch 600T41802 Cleaning Brus...

Page 289: ...ss 82E7030 Background 82P502 Table 5 Branch Tools EO Branch Tools EO Description Part Temperature Probe Assembly 499T9570 Straight Temperature Probe Use with 499T9570 499T9572 Adapter Plugs 600T91711...

Page 290: ...when forcing the housing body away from the module connector Too much force could cause damage to the housing body 2 Figure 2 Remove the individual module connectors from the housing Figure 2 Removing...

Page 291: ...Tab through the window in the housing Long Extractor Tab working edge of tool Short Extractor Tab working edge of tool 2 Remove the terminal from the housing Terminal shown rotated 90 degrees Termina...

Page 292: ...position from which it was removed 6 Reinstall the individual module connectors to the correct locations noted at the beginning of this procedure Refer to Section 7 for detail of connector configurati...

Page 293: ...ingle phase dedicated line protected by a circuit breaker Power Cord Length 10 feet 3 m Table 1 Printer Dimensions Weight 8830 650 lbs 295 kg 8825 1 drawer 620 lbs 281 kg 8825 2 drawer 635 lbs 286 kg...

Page 294: ...11 279 4 mm 36 914 4 mm Roll Size Diameter 3 76 2 mm to 6 7 170 2 mm Output Print Specifications Cut Sheet Minimum Size 8 5 X 11 216 X 279 mm Portrait Roll Sheet Minimum Size 11 X 8 5 279 X 216 mm La...

Page 295: ...made M Mandatory N Not installed in the field O Optional R Repair TAG 25 CLASS M USE MFG SERIAL NUMBERS Cut in 4 21 99 101K40580 101K40570 105K18270 160K54570 7YG 90999 Through 7YG 910003 DT9 031032...

Page 296: ...ly KIT NUMBER Manufacturing Build Only REFERENCE TAG 31 CLASS O USE All MFG SERIAL NUMBERS NAME Tracing Paper Problem Fix PURPOSE Eliminates Tracing Paper Problem KIT NUMBER 600K89510 REFERENCE TAG 32...

Page 297: ...IAL NUMBERS NAME Firmware Upgrade PURPOSE KIT NUMBER REFERENCE PL TAG 89 CLASS O USE All MFG SERIAL NUMBERS N A NAME Transport Assembly Kit PURPOSE Provides a Media Transport Assembly with single shee...

Page 298: ...01 02 6 58 8825 8830 Printer General Procedures...

Page 299: ...he field O Optional R Repair TAG 1 CLASS M USE All MFG SERIAL NUMBERS NAME EME enhancements within Assembly 62K7891 PURPOSE Improves EME emissions KIT NUMBER N A REFERENCE TAG 2 CLASS M USE All MFG SE...

Page 300: ...N US 126K30385 EO 126K07152 TAG 9 CLASS M USE EO Only MFG SERIAL NUMBERS EO 110907114 1 and up NAME IOT Firmware 537K47144 ROM PURPOSE US Firmware 133K15995 version 01 02 00 10 EO Firmware 133K16164...

Page 301: ...IT NUMBER 600K62460 REFERENCE P N 052K03191 reworked with new Label or 052K03580 cut in six 6 per machine TAG 15 CLASS M USE MFG SERIAL NUMBERS US 8YG060 824 EO 110 907492 2 NAME Transport Assembly PU...

Page 302: ...RS NAME New Fuser Oil Assembly with new Timing Disk PURPOSE Improved Performance KIT NUMBER 94K0330 REFERENCE TAG 21 CLASS M USE All MFG SERIAL NUMBERS NAME New Front Panel PURPOSE Enables installatio...

Page 303: ...NUMBER U S 600K59938 E O 600K59958 REFERENCE TAG 27 CLASS O USE All MFG SERIAL NUMBERS Cut in 4 22 99 160K63940 DT9 031050 DT9031054 8YG 065142 T5R 030359 T4R 112047751 6 DU0 112 059620 5 NAME New IO...

Page 304: ...rformance New Pittman Motor in Cutter KIT NUMBER REFERENCE 50K32172 TAG 50 CLASS USE 50 Hz Only MFG SERIAL NUMBERS Cut in NAME Light Flicker Modification for use on 50 Hz Printers PURPOSE To reduce th...

Page 305: ...FG SERIAL NUMBERS NAME Firmware Upgrade PURPOSE KIT NUMBER REFERENCE PL TAG 89 CLASS M USE MFG SERIAL NUMBERS NAME PURPOSE Firmware KIT NUMBER REFERENCE TAG 90 CLASS M USE All MFG SERIAL NUMBERS NAME...

Page 306: ...01 02 6 66 8825 8830 Printer General Procedures...

Page 307: ...aging Right Side W O TAGS 27 and 28 Differential 7 39 BSD 6 1 Imaging Right Side 1 of 2 With TAGS 27 and 28 Single Ended 7 41 BSD 6 2 Imaging Left Side 1 of 2 Without TAGS 27 and 28 Differential 7 43...

Page 308: ...01 02 7 2 8825 8830 Printer Wiring Data...

Page 309: ...ains Chain 6 1 Imaging Right Side and Chain 6 2 Imaging Left Side All of the necessary inputs and out puts for each Chain and for each Level 2 BSD are shown in the Level 1 BSD For example if the User...

Page 310: ...01 02 7 4 8825 8830 Printer Level 1 BSD Wiring Data Level 1 BSD Figure 1 Level 1 BSD 1 of 4...

Page 311: ...01 02 7 5 8825 8830 Printer Level 1 BSD Wiring Data Figure 2 Level 1 BSD 2 of 4...

Page 312: ...01 02 7 6 8825 8830 Printer Level 1 BSD Wiring Data Figure 3 Level 1 BSD 3 of 4...

Page 313: ...01 02 7 7 8825 8830 Printer Level 1 BSD Wiring Data Figure 4 Level 1 BSD 4 of 4...

Page 314: ...01 02 7 8 8825 8830 Printer Level 1 BSD Wiring Data...

Page 315: ...01 02 7 9 8825 8830 Printer BSD 1 1A Wiring Data BSD 1 1A Main Power On With Delta Noise Filter 50 and 60 HZ...

Page 316: ...01 02 7 10 8825 8830 Printer BSD 1 1A Wiring Data...

Page 317: ...01 02 7 11 8825 8830 Printer BSD 1 1B Wiring Data BSD 1 1B Main Power On With CORCOM Noise Filter 50 and 60 HZ...

Page 318: ...01 02 7 12 8825 8830 Printer BSD 1 1B Wiring Data...

Page 319: ...01 02 7 13 8825 8830 Printer BSD1 2 Wiring Data BSD1 2 Power Generation 1 of 3 Without Tag MOD 25...

Page 320: ...01 02 7 14 8825 8830 Printer BSD1 2 Wiring Data...

Page 321: ...01 02 7 15 8825 8830 Printer BSD1 2 Wiring Data...

Page 322: ...01 02 7 16 8825 8830 Printer BSD 1 2 Wiring Data BSD 1 2 DC Power Generation 1 of 3 With TAG MOD 25 and 50 Hz With TAG MOD 50...

Page 323: ...01 02 7 17 8825 8830 Printer BSD 1 2 Wiring Data...

Page 324: ...01 02 7 18 8825 8830 Printer BSD 1 2 Wiring Data...

Page 325: ...01 02 7 19 8825 8830 Printer BSD 1 2 Wiring Data BSD 1 2 DC Power Generation 1 of 3 W Tag 25 Driver PWB Only...

Page 326: ...01 02 7 20 8825 8830 Printer BSD 1 2 Wiring Data...

Page 327: ...01 02 7 21 8825 8830 Printer BSD 1 2 Wiring Data...

Page 328: ...01 02 7 22 8825 8830 Printer BSD 1 2 Wiring Data BSD 1 2 DC Power Generation 1 of 3 With Tag 25 and Updated Driver PWB...

Page 329: ...01 02 7 23 8825 8830 Printer BSD 1 2 Wiring Data...

Page 330: ...01 02 7 24 8825 8830 Printer BSD 1 2 Wiring Data...

Page 331: ...01 02 7 25 8825 8830 Printer BSD 1 3 Wiring Data BSD 1 3 Interlock Monitoring...

Page 332: ...01 02 7 26 8825 8830 Printer BSD 1 3 Wiring Data...

Page 333: ...01 02 7 27 8825 8830 Printer BSD 1 4 Wiring Data BSD 1 4 Machine Cooling...

Page 334: ...01 02 7 28 8825 8830 Printer BSD 1 4 Wiring Data...

Page 335: ...01 02 7 29 8825 8830 Printer BSD 2 1 Wiring Data BSD 2 1 Mode Selection...

Page 336: ...01 02 7 30 8825 8830 Printer BSD 2 1 Wiring Data...

Page 337: ...01 02 7 31 8825 8830 Printer BSD 3 1 Wiring Data BSD 3 1 Machine Run Control...

Page 338: ...01 02 7 32 8825 8830 Printer BSD 3 1 Wiring Data...

Page 339: ...01 02 7 33 8825 8830 Printer BSD 4 1 Wiring Data BSD 4 1 Fuser Roll Drive...

Page 340: ...01 02 7 34 8825 8830 Printer BSD 4 1 Wiring Data...

Page 341: ...01 02 7 35 8825 8830 Printer BSD 4 2 Wiring Data BSD 4 2 Developer Drive...

Page 342: ...01 02 7 36 8825 8830 Printer BSD 4 2 Wiring Data...

Page 343: ...01 02 7 37 8825 8830 Printer BSD 4 3 Wiring Data BSD 4 3 Drum Drive...

Page 344: ...01 02 7 38 8825 8830 Printer BSD 4 3 Wiring Data...

Page 345: ...01 02 7 39 8825 8830 Printer BSD 6 1 Wiring Data BSD 6 1 Imaging Right Side W O TAGS 27 and 28 Differential...

Page 346: ...01 02 7 40 8825 8830 Printer BSD 6 1 Wiring Data...

Page 347: ...01 02 7 41 8825 8830 Printer BSD 6 1 Wiring Data BSD 6 1 Imaging Right Side 1 of 2 With TAGS 27 and 28 Single Ended...

Page 348: ...01 02 7 42 8825 8830 Printer BSD 6 1 Wiring Data...

Page 349: ...01 02 7 43 8825 8830 Printer BSD 6 2 Wiring Data BSD 6 2 Imaging Left Side 1 of 2 Without TAGS 27 and 28 Differential...

Page 350: ...01 02 7 44 8825 8830 Printer BSD 6 2 Wiring Data...

Page 351: ...01 02 7 45 8825 8830 Printer BSD 6 2 Wiring Data BSD 6 2 Imaging Left Side 1 of 2 With TAGS 27 and 28 Single Ended...

Page 352: ...01 02 7 46 8825 8830 Printer BSD 6 2 Wiring Data...

Page 353: ...01 02 7 47 8825 8830 Printer BSD 7 1 Wiring Data BSD 7 1 Media Drive...

Page 354: ...01 02 7 48 8825 8830 Printer BSD 7 1 Wiring Data...

Page 355: ...01 02 7 49 8825 8830 Printer BSD 7 2 Wiring Data BSD 7 2 Media Feed Roll 1...

Page 356: ...01 02 7 50 8825 8830 Printer BSD 7 2 Wiring Data...

Page 357: ...01 02 7 51 8825 8830 Printer BSD 7 3 Wiring Data BSD 7 3 Media Feed Roll 2...

Page 358: ...01 02 7 52 8825 8830 Printer BSD 7 3 Wiring Data...

Page 359: ...01 02 7 53 8825 8830 Printer BSD 7 4 Wiring Data BSD 7 4 Media Feed Roll 3...

Page 360: ...01 02 7 54 8825 8830 Printer BSD 7 4 Wiring Data...

Page 361: ...01 02 7 55 8825 8830 Printer BSD 7 5 Wiring Data BSD 7 5 Media Cutting...

Page 362: ...01 02 7 56 8825 8830 Printer BSD 7 5 Wiring Data...

Page 363: ...01 02 7 57 8825 8830 Printer BSD 8 1 Wiring Data BSD 8 1 Media Registration and Transportation...

Page 364: ...01 02 7 58 8825 8830 Printer BSD 8 1 Wiring Data...

Page 365: ...01 02 7 59 8825 8830 Printer BSD 8 1 Wiring Data...

Page 366: ...01 02 7 60 8825 8830 Printer BSD 8 1 Wiring Data...

Page 367: ...01 02 7 61 8825 8830 Printer BSD 9 1 Wiring Data BSD 9 1 Charging...

Page 368: ...01 02 7 62 8825 8830 Printer BSD 9 1 Wiring Data...

Page 369: ...01 02 7 63 8825 8830 Printer BSD 9 2 Wiring Data BSD 9 2 Exposure...

Page 370: ...01 02 7 64 8825 8830 Printer BSD 9 3 Wiring Data BSD 9 3 Development...

Page 371: ...01 02 7 65 8825 8830 Printer BSD 9 3 Wiring Data...

Page 372: ...01 02 7 66 8825 8830 Printer BSD 9 4 Wiring Data BSD 9 4 Image Transfer and Media Stripping...

Page 373: ...01 02 7 67 8825 8830 Printer BSD 9 5 Wiring Data BSD 9 5 Drum Cleaning...

Page 374: ...01 02 7 68 8825 8830 Printer BSD 9 5 Wiring Data...

Page 375: ...01 02 7 69 8825 8830 Printer BSD 9 6 Wiring Data BSD 9 6 Drum Discharging...

Page 376: ...01 02 7 70 8825 8830 Printer BSD 9 6 Wiring Data...

Page 377: ...01 02 7 71 8825 8830 Printer BSD 9 7 Wiring Data BSD 9 7 Toner Developer Dispense...

Page 378: ...01 02 7 72 8825 8830 Printer BSD 9 7 Wiring Data...

Page 379: ...01 02 7 73 8825 8830 Printer BSD 9 8 Wiring Data BSD 9 8 Corotron and Developer Bias Power...

Page 380: ...01 02 7 74 8825 8830 Printer BSD 9 8 Wiring Data...

Page 381: ...01 02 7 75 8825 8830 Printer BSD 10 1 Wiring Data BSD 10 1 Fuser Heat W O TAG MOD 25 AND 50...

Page 382: ...01 02 7 76 8825 8830 Printer BSD 10 1 Wiring Data...

Page 383: ...01 02 7 77 8825 8830 Printer BSD 10 1 Wiring Data...

Page 384: ...01 02 7 78 8825 8830 Printer BSD 10 1 Wiring Data BSD 10 1 Fuser Heat W TAG25 AND W O TAG 50...

Page 385: ...01 02 7 79 8825 8830 Printer BSD 10 1 Wiring Data...

Page 386: ...01 02 7 80 8825 8830 Printer BSD 10 1 Wiring Data...

Page 387: ...01 02 7 81 8825 8830 Printer BSD 10 1 Wiring Data BSD 10 1 Fuser Heat W 25 AND TAG 50...

Page 388: ...01 02 7 82 8825 8830 Printer BSD 10 1 Wiring Data...

Page 389: ...01 02 7 83 8825 8830 Printer BSD 10 1 Wiring Data...

Page 390: ...01 02 7 84 8825 8830 Printer BSD 10 2 Wiring Data BSD 10 2 Fuser Oil Dispensing...

Page 391: ...01 02 7 85 8825 8830 Printer BSD 10 2 Wiring Data...

Page 392: ...01 02 7 86 8825 8830 Printer BSD 10 3 Wiring Data BSD 10 3 Fusing and Media Exit...

Page 393: ...01 02 7 87 8825 8830 Printer BSD 10 3 Wiring Data...

Page 394: ...01 02 7 88 8825 8830 Printer BSD 10 3 Wiring Data...

Page 395: ...P313 J313 Main PWB to Driver PWB BSD 3 1 A5P1 J1 LVPS BSD 1 2 A5P2 J2 LVPS BSD 1 2 A5P3 J3 LVPS BSD 1 2 A7P1 J1 Media Drive Motor PWB BSD 7 1 A7P2 J2 Media Drive Motor PWB BSD 7 1 A8MOT1P1 J1 Cutter D...

Page 396: ...SD 7 2 Q2P1 J1 Roll 2 Position Sensor BSD 7 3 Q3P1 J1 Roll 3 Position Sensor BSD 7 4 Q4P1 J1 Roll 1 Motion Sensor BSD 7 2 Q5P1 J1 Roll 2 Motion Sensor BSD 7 3 Q6P1 J1 Roll 3 Motion Sensor BSD 7 4 S1 C...

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