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First introduced in October 2001, the Phaser 5400 machine is based on a 40ppm, 1200dpi Fuji-Xerox laser printer engine.
This engine is capable of printing on 11” x 17” paper. The exact engine number is not known, but if Fuji-Xerox has kept with past
practices, it would be the XP-40 (40ppm). The cartridge itself (Xerox # 113R00495) is very easy to remanufacture, and with list
prices above $296.00 USD* per cartridge, a nice profit maker as well.

The cartridge is rated for 20,000 pages and is loaded with 820g of toner. A complete line of supplies is available for these
cartridges. These machines tend to be used as workgroup printers, so if you have a customer that has one, the cartridge volume
will be on the high side. While this cartridge looks very similar to the Lexmark W812 from the outside, it is very different. This is
especially true for the toner. It should also be noted that there is a chip, and it must be changed each cycle. The chip itself is an
RF type and is a black round disk that fits into the fill plug.

XEROX PHASER 5400 TONER CARTRIDGE REMANUFACTURING INSTRUCTIONS

REMANUFACTURING THE XEROX

PHASER 5400 TONER CARTRIDGE

By Mike Josiah and the Technical Staff at UniNet

© 2010 UniNet Imaging Inc. All trademark names and artwork are property of their respective owners. Product brand names mentioned are intended to show compatibility only.

UniNet Imaging does not warrant downloaded information. Unauthorized sale, reproduction or distribution of this article is prohibited. For additional support, please contact [email protected]

www.

uninet

imaging.com

The only real similarity to the Lexmark W812 is that they both use white plastic pins located on each side of the cartridge that
lock the two halves of the cartridge in place. The heads of these pins have what looks like a one way screw head on them
(see above photo). We have contacted multiple specialty screw manufacturers to see if a special tool is available, but were not
able to find one. They can be removed by inserting a 1” long #6 or #8 wood screw into the center of the pin. You can then twist
the pin and pull it out.

*Cartridge pricing as of June 2007

MACHINES BASED ON THE XEROX 5400 ENGINE:

Phaser 5400
Phaser 5400 N
Phaser 5400 DT
Phaser 5400 DX

How to run test prints as well as printer error codes will be discussed at the end of this article.

Summary of Contents for 5400DX - Phaser B/W Laser Printer

Page 1: ...nd artwork are property of their respective owners Product brand names mentioned are intended to show compatibility only UniNet Imaging does not warrant downloaded information Unauthorized sale reprod...

Page 2: ...NSTRUCTIONS REMANUFACTURING THE XEROX PHASER 5400 TONER CARTRIDGE By Mike Josiah and the Technical Staff at UniNet 2010 UniNet Imaging Inc All trademark names and artwork are property of their respect...

Page 3: ...of their respective owners Product brand names mentioned are intended to show compatibility only UniNet Imaging does not warrant downloaded information Unauthorized sale reproduction or distribution...

Page 4: ...wners Product brand names mentioned are intended to show compatibility only UniNet Imaging does not warrant downloaded information Unauthorized sale reproduction or distribution of this article is pro...

Page 5: ...cartridge Install the two gold long screws the four short screws are for the drum axle pins only XEROX PHASER 5400 TONER CARTRIDGE REMANUFACTURING INSTRUCTIONS 2010 UniNet Imaging Inc All trademark na...

Page 6: ...sary to do once a seal is available The fill plug has a black cover in the center that is held on by double sided tape This cover is actually the chip which must be replaced for the cartridge to work...

Page 7: ...the magnetic roller With the keyed shaft of the magnetic roller free lift up on the keyed end by the locking tab Pull the entire magnetic roller assembly free XEROX PHASER 5400 TONER CARTRIDGE REMANUF...

Page 8: ...PHASER 5400 TONER CARTRIDGE REMANUFACTURING INSTRUCTIONS 2010 UniNet Imaging Inc All trademark names and artwork are property of their respective owners Product brand names mentioned are intended to...

Page 9: ...l with 820g toner for Phaser 5400 XEROX PHASER 5400 TONER CARTRIDGE REMANUFACTURING INSTRUCTIONS 2010 UniNet Imaging Inc All trademark names and artwork are property of their respective owners Product...

Page 10: ...lastic locking pins 26 Remove the two screws from the white pins XEROX PHASER 5400 TONER CARTRIDGE REMANUFACTURING INSTRUCTIONS 2010 UniNet Imaging Inc All trademark names and artwork are property of...

Page 11: ...n 4 4 A series of test pages will then print out MACHINE ERROR CODES The error codes in these machines follow the trend of using all English messages no number codes There is no need to list them here...

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