Xantrex XW4024-120/240-60, XW4548-120/240-60, XW6048-120/240-60, Installation Manual, Page: 60 / 146

Inverter/Charger Installation
2–36 975-0239-01-01
This manual for use by qualified personnel only
Parts List for a Triple-Inverter Configuration
❐
1 x XW Power Distribution Panel (PDP) and Accessory kit (mounts to first unit).
❐
1 x 865-1020 PDP Connection Kit for INV2.
The following items are required for the third inverter (furthest from PDP) and should be
sourced and prepared prior to the installation. (
Note that all wiring will have to be custom
cut to fit the third unit. Wiring supplied with the extension kit is intended for a second
inverter in a two inverter system).
For a Single AC Source Installations:
❐
1 x 865-1024 Conduit Box for inverter
❐
1x 250 A DC breaker (Master packs available from Xantrex P/N: 865-1065)
❐
1.0 m (39") x CAT5 network cable for inverter AC Sync
❐
1.0 m (39") x CAT5 network cable for Xanbus communication
❐
0.5m (20") x #4 AWG, 600 V, 105°C stranded green wire for ground connection
Or for a Dual AC Source Installations:
❐
1 x 865-1020 Connectin Kit for INV2 (contains AC and DC breakers required for
third inverter).
❐
2.3m (91") x #6 AWG, 600 V, 105°C Black stranded wire for L1 Gen (AC2).
❐
2.3 m (91") x #6 AWG, 600 V, 105°C Red stranded wire for L2 Gen (AC2).
The following are required for both Single and Dual AC source Installations:
❐
2.2 m (87") x #6 AWG, 600 V, 105°C stranded white wire for neutral
❐
2.2 m (87") x #6 AWG, 600 V, 105°C Black stranded wire for L1 Grid (AC1).
❐
2.2 m (87") x #6 AWG, 600 V, 105°C Red stranded wire for L2 Grid (AC1).
❐
2.3m (91") x #6 AWG, 600 V, 105°C Black stranded wire for L1 (AC2 Load).
❐
2.3 m (91") x #6 AWG, 600 V, 105°C Red stranded wire for L2 (AC2 Load).
❐
2.4 m (95") x #6 AWG, 600 V, 105°C Red stranded wire for AC Load.
❐
1.6m (62") #4/0 AGW, 105°C, Red stranded with #4/0 x 3/8 lugs crimped at each end
for the positive battery cable.
❐
1.6m (62") #4/0 AGW, 105°C, Black stranded with #4/0 x 3/8 lugs crimped at each
end for the negative battery cable.
❐
External Bypass Switch - The XW Power Distribution Panel does not have enough
breaker locations to accommodate bypass breakers in a triple-inverter system.
Therefore, an external Bypass Switch may be needed. See Figure 2-34 on page 2–40
for an illustration of how to wire an External Bypass Switch.
Converting a Single-Inverter Power Distribution Panel to a Triple-Inverter Power
Distribution Panel
◆
Remove upper wire cover and lower wire cover on the XW Power Distribution Panel.