manualshive.com logo in svg

Xantrex XW4024-120/240-60, XW4548-120/240-60, XW6048-120/240-60, Installation Manual, Page: 10 / 146

Share
Download
Xantrex XW4024-120/240-60, XW4548-120/240-60, XW6048-120/240-60 Installation Manual Download Page 10

Contents

viii

975-0239-01-01

This manual for use by qualified personnel only

AUX Port  - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -  2–24

AUX+12V Voltage Supply   - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -  2–24
AUX-RPO: User Remote Power Off (RPO)  - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -  2–25
User Line Wiring  - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -  2–25
AUX Port Terminal Assignments   - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -  2–25

Basic Functional Test - Single Inverter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–26

Confirm All Connections   - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -  2–26
Applying DC Power to the Inverter  - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -  2–26
Enable the Inverter  - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -  2–27
AC Voltage Check  - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -  2–28
Confirming Battery Charger Operation   - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -  2–28

Step 5: Installing Additional Inverters- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–30

Installation Steps  - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -  2–30
Parts List for Dual-Inverter Configurations   - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -  2–31
Converting a Single-Inverter Power Distribution Panel to a Dual-Inverter Power Distribution Panel   2–31

DC Wiring for a Dual-Inverter System - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -  2–31
AC Wiring for a Dual-Inverter System - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -  2–33

Parts List for a Triple-Inverter Configuration   - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -  2–36
Converting a Single-Inverter Power Distribution Panel to a Triple-Inverter Power Distribution Panel 2–36

DC Wiring for a Triple-Inverter System  - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -  2–37
AC Wiring for a Triple-Inverter System  - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -  2–38

Xanbus and AC Sync Cable  - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -  2–41

Basic Functional Test - Multiple Inverters - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -  2–42

3

Xanbus Network Installation

Xanbus-enabled Devices- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–2

The Xanbus System - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–2

Network Components  - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–3
Ordering Network Components   - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–4
Network Layout - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–4

Installing the Network  - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–5

Before You Begin the Installation  - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–5
Installation Tools and Materials  - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–5
Guidelines for Routing the Xanbus Cables  - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–5
Installing Xanbus-Enabled Devices - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–6

4

XW Solar Charge Controller Installation

Installing the Charge Controller - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–2

PV Array Requirements - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–2

MPPT Voltage Range  - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–2

Mounting - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–3

Choosing a Location - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–3
Removing the Wiring Compartment Cover   - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–4
Removing Knockouts  - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–4
Mounting the Controller   - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–6

Summary of Contents for XW4024-120/240-60, XW4548-120/240-60, XW6048-120/240-60

Page 1: ...M TM XW Power System Installation Guide XW4024 120 240 60 XW4548 120 240 60 XW6048 120 240 60 XW Power Distribution Panel XW System Control Panel XW Solar Charge Controller XW Automatic Generator Star...

Page 2: ......

Page 3: ...XW Power System Installation Guide...

Page 4: ...chnology Inc No part of this document may be reproduced in any form or disclosed to third parties without the express written consent of Xantrex Technology Inc 161 G South Vasco Road Livermore Califor...

Page 5: ...e XW Power System Installers should be certified technicians or electricians Organization This guide is organized into four chapters and three appendices Chapter 1 Introduction lists and describes the...

Page 6: ...n about operating the XW Inverter Charger see the XW Inverter Charger Operation Guide 975 0240 01 01 For more information about related components refer to XW Power System Intallation Overview 975 023...

Page 7: ...cabling See the Warranty Section in the XW Inverter Charger Operation Guide and other component manuals for instructions on obtaining service Attempting to service the unit yourself may result in a ri...

Page 8: ...y cause harmful interference to radio communications However there is no guarantee that interference will not occur in a particular installation If this equipment does cause harmful interference to ra...

Page 9: ...nting the XW Power Distribution Panel and XW Conduit Box 2 7 Step 4 Wiring the Inverter 2 8 Batteries 2 9 Battery Bank Requirements 2 9 Battery Cable Requirements 2 9 Torque Values for the XW Series I...

Page 10: ...Parts List for a Triple Inverter Configuration 2 36 Converting a Single Inverter Power Distribution Panel to a Triple Inverter Power Distribution Panel 2 36 DC Wiring for a Triple Inverter System 2 3...

Page 11: ...3 Choosing a Location 5 3 Mounting the XW System Control Panel 5 3 Verifying the Installation 5 7 The XW Automatic Generator Start 5 8 Preparing an Installation 5 8 Materials and Tools Required 5 8 Ch...

Page 12: ...Power Distribution Panel B 4 Single Inverter System Renewable Energy Solar B 5 Single Inverter System Renewable Energy Wind or Hydro B 6 Dual Inverter System Renewable Energy Solar B 7 Dual Inverter S...

Page 13: ...k 2 17 Figure 2 16 Grounding the AC System using the Distribution Panel 2 18 Figure 2 17 Wiring the XW Power Distribution Panel to the Sub panel or Utility Grid 2 20 Figure 2 18 Wiring the Inverter to...

Page 14: ...Generator Start Wiring Harness 5 12 Figure 5 10 External On Off Switch and LED Wiring Diagram 5 16 Figure 5 11 XW Automatic Generator Start External Connections 5 17 Figure 5 12 Connecting the SCP 5...

Page 15: ...the DC Negative Bus and DC Positive Bus in the XW Power Distribution Panel 2 11 Table 2 11 User Connector Terminals and Functions 2 25 Table 3 1 Xanbus Network Components and Part Numbers 3 4 Table 4...

Page 16: ...xvi...

Page 17: ...alified personnel only 1 Introduction Chapter 1 Introduction lists and describes the components and basic features of the XW Power System For this Topic See System Overview page 1 2 System Components...

Page 18: ...n be installed in parallel to create larger 120 240 volt 3 wire single phase systems allowing for increased capacity System Diagram CAUTION The XW4024 120 240 60 XW4548 120 240 60 and XW6048 120 240 6...

Page 19: ...ry Temperature Sensor monitors the temperature of the battery bank and adjusts the charging accordingly See page 2 13 for installation instructions for this accessory XW Conduit Box A conduit box FGA...

Page 20: ...r Charge Controllers requires customer supplied breakers and wiring C Series Charge Controllers requires customer supplied breakers and wiring Internal wire barriers or raceways are included to keep c...

Page 21: ...0 240 Vac 2 pole Square D Type QOU Din Rail mountable AC breakers includes bypass plate 6 AWG AC wiring to connect the inverter to the AC breakers includes 4 conduit bushings 2 AWG ground wire 4x Powe...

Page 22: ...XW Inverter Charger it is limited to 24 or 48 volt battery banks The XW Solar Charge Controller will automatically detect the 24 or 48 volt settings XW System Control Panel The XW System Control Pane...

Page 23: ...nerator with Auto Start capability The generator should also supply a Generator Run signal This signal is used by the XW Automatic Generator Start to detect whether the generator is running Some gener...

Page 24: ...1 8...

Page 25: ...Inverter Charger and the XW Power Distribution Panel and XW Conduit Box For this Topic See Pre Installation page 2 2 Step 1 Installing the Mounting Plate page 2 4 Step 2 Mounting the Inverter page 2 6...

Page 26: ...outs from the chassis to facilitate conduit installation for wire runs Ensure no debris from this procedure remains inside the inverter enclosure Important Be sure to obtain the appropriate permits if...

Page 27: ...bottom of the inverter for ventilation There must be at least three feet of clearance in front of the inverter Ensure that the vents are not obstructed with foreign objects and that the minimum clear...

Page 28: ...nds The wall bracket has mounting holes spaced 16 inches 40 cm apart and is designed to span two wall studs spaced 16 inches on center Additional mounting holes are also provided for flexibility in mo...

Page 29: ...ounting plates should fit together as shown 1 Locate the wall studs If necessary enhance the support surface with a plywood panel secured to the wall studs Plywood should span at least three wall stud...

Page 30: ...r Charger 2 Align the flange on the back of the XW Inverter Charger with the bottom edge of the mounting plate Lower the flange on the inverter onto the mounting plate CAUTION Before releasing the ful...

Page 31: ...AC2 Fa ult Warning Eq ua l ize Ba ttery Ch arg i n g Inv erti n g F l ashi ng sel l DC GND AC GND AC OU T AC IN UG OU T UG IN GE N OU T GE N IN DC OU T DC IN PVGFP P V O U T P V I N NEUTRALS Power Di...

Page 32: ...ll DC and AC wiring Therefore a small raceway has been included in the design of both the XW Power Distribution Panel and the XW Conduit Box to separate the communications cables from the power cables...

Page 33: ...rotection For safety and compliance with regulations battery overcurrent protection is required Fuses and disconnects must be sized to protect the wiring in the system and are required to open before...

Page 34: ...mm2 4 0 AWG 120 mm2 XW4548 2 0 AWG 70 mm2 4 0 AWG 120 mm2 XW6048 4 0 AWG 120 mm2 4 0 AWG 120 mm2 Important The NEC CEC requires both overcurrent protection and a disconnect switch for residential and...

Page 35: ...istribution Bars in the XW Power Distribution Panel Wire Size Torque Value AWG In lbs N m 14 10 35 4 0 8 40 4 5 6 4 45 5 1 3 2 0 50 5 6 Table 2 10 Torque Values for the Battery Cables to the DC Negati...

Page 36: ...munication and Battery Temperature Sensor cables must run through the raceway at the rear of the XW Conduit Box Before making AC and DC connections route all communication and Battery Temperature Sens...

Page 37: ...mended or use the adhesive backing on the sensor back to attach the sensor to any side of the battery to be monitored If using the adhesive backing install the Battery Temperature Sensor on the side o...

Page 38: ...bles from the battery with the cables not connected to the battery and connect them to the XW Power Distribution Panel negative to negative bus positive to the input end of the DC breaker To properly...

Page 39: ...e inverter charger Positive must be connected to positive Negative must be connected to negative Reverse polarity damage is not covered by warranty Figure 2 13 DC Connections to a Single Inverter Usin...

Page 40: ...Power Distribution Panel additional neutral connections may be required at the input sources Communication Ports Four communications ports and one AUX Port are located on the bottom of the inverter an...

Page 41: ...Figure 2 15 AC Terminal Block xantrex Hybrid Inverter Charger Grid AC1 Ge n AC2 Fa u l t Wa rn ing Eq u alize Battery Cha rgin g In verti n g Fl ashi ng sel l When replacing the AC access cover ensure...

Page 42: ...This may be a main panel or a sub panel Figure 2 16 Grounding the AC System using the Distribution Panel Actual ground requirements may vary Depending on the location of the generator and local code...

Page 43: ...onnect the XW Power Distribution Panel to the inverter 1 Connect the neutral wire first to the N LOAD terminal Connect the wires labelled INV1 N LOAD SPLIT PHASE INV1 L1 LOAD and INV1 L2 LOAD from the...

Page 44: ...do not use the XW Power Distribution Panel 3 Connect L1 from the L1 output Power Distribution Bar and L2 from the L2 output Power Distribution Bar Neutral and Ground to the sub panel that supplies pow...

Page 45: ...XW Inverter Charger to a XW Power Distribution Panel Figure 2 18 Wiring the Inverter to the XW Power Distribution Panel Actual wiring requirements may vary Power Distribution bars in the XW Power Dis...

Page 46: ...using a XW Power Distribution Panel In an On grid installation the generator will require an additional AC breaker be installed in the Power Distribution Panel Figure 2 19 Generator Wiring Using a XW...

Page 47: ...llation the generator can be connected to the breakers provided in the XW Power Distribution Panel No additional breaker is required Figure 2 20 Generator Wiring Using a XW Power Distribution Panel Of...

Page 48: ...ttery voltage or temperature are out of the ideal range The auxiliary output is designed to provide the following functions Auxiliary 12 Vdc power supply Remote Power Off AUX 12V Voltage Supply DC vol...

Page 49: ...ront panel Select an external switch with normal open contact consult your local system designer or qualified technician for specific installation instructions User Line Wiring Use twisted pairs of 24...

Page 50: ...2 Apply battery DC power to the inverter by closing the battery bank DC disconnect The inverter will power up the display will illuminate but the inverter will remain in the Standby Mode as shown in F...

Page 51: ...harger is in the Search Mode and is looking for an AC load greater than the Search Watts setting default 25 watts The Display shows Sch Search when this mode has been enabled LED On The inverter charg...

Page 52: ...from grid or generator confirm voltage 2 Check LEDs AC1 or AC2 on the front panel One of them must be illuminated for the unit to charge Check the A LED If the A LED is illuminated the unit is chargi...

Page 53: ...Basic Functional Test Single Inverter 975 0239 01 01 2 29 This manual for use by qualified personnel only Figure 2 26 Functional Test for Single Inverter Systems...

Page 54: ...page 5 2 6 Convert the XW Power Distribution Panel to accommodate the extra inverter by installing the additional breakers and components See page 2 31 for instructions on converting the XW Power Dis...

Page 55: ...er Distribution Panel DC Wiring for a Dual Inverter System 1 Remove positive distribution plate attached to bottom terminal on existing DC disconnect breaker 2 Install second DC disconnect breaker sup...

Page 56: ...tions to Dual Inverters Torque connections to the inverter DC terminals to 10 15 ft lbs Actual cable requirements may vary AC Breakers shown in this illustration represent the breaker arrangement for...

Page 57: ...NV1 Grid Bypass breakers for generator breakers as shown Figure 2 28 7 Connect grid wiring and loads subpanel wiring to the new distribution bars as shown in Figure 2 29 8 Connect INV1 LOAD INV1 L1 LO...

Page 58: ...use by qualified personnel only Figure 2 29 AC Wiring for Dual Inverter Systems Power Distribution bars in the XW Power Distribution Panel accept up to a 2 0 AWG cable maximum See Figure 2 9 on page...

Page 59: ...oved prior to wiring Place the AC Bypass plate over the Bypass breakers as shown and secure with the hardware provided Replace the Internal Front Panels using the hardware removed prior to wiring Repl...

Page 60: ...5 C Black stranded wire for L1 Gen AC2 2 3 m 91 x 6 AWG 600 V 105 C Red stranded wire for L2 Gen AC2 The following are required for both Single and Dual AC source Installations 2 2 m 87 x 6 AWG 600 V...

Page 61: ...isconnect breaker 6 Connect positive battery cable for third inverter custom see material list to top terminal on third DC disconnect breaker 7 Connect positive and negative battery cables to first in...

Page 62: ...ch INV Grid breaker to the corresponding AC Input AC1 terminal on each of the three inverters 4 If the installation includes a second AC source Connect L1 and L2 AC wiring from each INV Gen breaker to...

Page 63: ...ces Figure 2 33 Triple Inverter AC Breaker Arrangement and Wiring Enlargement with a Single AC Input Source Power Distribution bars in the XW Power Distribution Panel accept up to a 2 0 AWG cable maxi...

Page 64: ...r Charger Installation 2 40 975 0239 01 01 This manual for use by qualified personnel only Figure 2 34 Wiring an External Bypass Switch for a Triple Inverter Configuration Actual wiring requirements m...

Page 65: ...tall the AC Sync and Xanbus cables between inverters Remove the two factory installed raceways for the communication cabling by removing the screw holding each raceway in place Insert the RJ45 jack on...

Page 66: ...Settings menu by pressing Down arrow Enter from System Status screen and then simultaneously pressing Enter Up arrow Down arrow b Select Multi Unit Config menu c Change Dev Number from 00 to 01 The i...

Page 67: ...ill auto matically ripple through to the other inverter s in the system b Go to Advanced Settings Charger Settings in one of the inverters c Set Max Chg Rate to 10 d Press Exit until you see the Syste...

Page 68: ...Inverter Charger Installation 2 44 975 0239 01 01 This manual for use by qualified personnel only Figure 2 36 Functional Test for Multiple Inverters Page 1 of 2...

Page 69: ...Basic Functional Test Multiple Inverters 975 0239 01 01 2 45 This manual for use by qualified personnel only Figure 2 37 Functional Test for Multiple Inverters Page 2 of 2...

Page 70: ...2 46...

Page 71: ...Basic Functional Test Multiple Inverters 975 0239 01 01 2 47 This manual for use by qualified personnel only...

Page 72: ...Inverter Charger Installation 2 48 975 0239 01 01 This manual for use by qualified personnel only...

Page 73: ...Basic Functional Test Multiple Inverters 975 0239 01 01 2 49 This manual for use by qualified personnel only...

Page 74: ...Inverter Charger Installation 2 50 975 0239 01 01 This manual for use by qualified personnel only...

Page 75: ...Chapter 3 Xanbus Network Installation provides detailed information for planning and installing the components necessary for network communication on a Xanbus system For this Topic See Xanbus enabled...

Page 76: ...and line loss The Xanbus System What is a network A network is a collection of devices that perform individual functions but also communicate and interact with the other devices The network capabilit...

Page 77: ...tion of 400 mA In this example the network is properly configured from a power perspective because the power source is capable of providing more current than is needed 800 mA 400 mA Xanbus cables each...

Page 78: ...st have a male terminator inserted into their open network ports Advantage The advantage of this layout is that it is less expensive to install because network connectors are not required Disadvantage...

Page 79: ...e cables away from sharp edges that might damage the insulation Avoid sharp bends in the cable no less than a 4 inch 100 mm radius Allow at least 2 inches 57 mm of space behind the wall to accommodate...

Page 80: ...installation procedure elsewhere in this guide 4 Use an appropriate length of Xanbus cable to connect each device and if used 3 way network connector 5 Insert a terminator into the open network port o...

Page 81: ...stallation Chapter 4 XW Solar Charge Controller Installation describes how to mount and connect the XW Solar Charge Controller as part of the XW System For this Topic See PV Array Requirements page 4...

Page 82: ...dow Ensure that the PV array used in the system operates within the MPPT operational window Effects of array voltages outside of the MPPT operational window are shown in Table 4 1 Note The following i...

Page 83: ...tion of this equipment should only be performed by a qualified electrician or by a Certified Renewable Energy RE System installer CAUTION Equipment Damage Never install the XW SCC where it is exposed...

Page 84: ...dual and two single knockouts are provided for routing battery PV array BTS and network cables into the XW SCC Bushings or conduits must be used to protect the wiring from damage from rough edges aro...

Page 85: ...2 3 8 60 mm 11 280 mm 5 7 16 138 mm Keyhole slot for wall mounting Additional mounting holes Side screws for power distribution panel mounting 34 52 1 3 16 27 78 1 1 16 DUAL KNOCKOUT 26 47 1 31 50 1...

Page 86: ...of the XW SCC 5 Tighten the lower side screw to secure the XW SCC To mount the XW SCC to the top of the power distribution panel 1 Remove a pair of knockouts from the top of the power distribution pan...

Page 87: ...01 01 4 7 This manual for use by qualified personnel only Figure 4 5 Mounting the XW Solar Charge Controller xantrex Solar Charge Controller Secure with two more screws Place keyhole slot over the mo...

Page 88: ...th Littelfuse KLKD 1 or equivalent WARNING Fire hazard Fuses must only be replaced by qualified service personnel such as a certified electrician or technician For continued protection against risk of...

Page 89: ...ng an external PV GFP circuit operating the XW SCC with an ungrounded PV array or grounding the negative circuit of the battery elsewhere in the system Figure 4 6 XW Solar Charge Controller Safety Gro...

Page 90: ...rminals and inside the wiring compartment identify all the connection points See Figure 4 8 Figure 4 7 PV Negative Ground Jumper Location Important Installations must meet all local electrical codes I...

Page 91: ...ode requirements regarding conduit knockout sizes wire bending radius and space available within the XW SCC wiring compartment No crimp on terminals or lugs are required Over current Protection Over c...

Page 92: ...in feet meters Distance in feet meters a a These wire sizes are not approved by UL to be installed in the controller but may be used external to the controller using a splicer block to reduce voltage...

Page 93: ...9 2 11 92 70 4 19 04 99 2 30 24 156 8 47 76 249 6 76 08 315 2 96 08 398 4 121 44 500 0 152 40 629 6 191 92 20 35 2 10 72 56 0 17 04 88 8 27 04 140 8 42 88 224 0 68 24 283 2 86 32 358 4 109 28 449 6 13...

Page 94: ...ct a second positive cable to the other side of the battery disconnect and connect to the positive battery terminal 9 Torque the XW SCC terminals according to the following table Be careful not to ove...

Page 95: ...Wiring 975 0239 01 01 4 15 This manual for use by qualified personnel only Figure 4 9 Connecting Solar DC Sources in the Power Distribution Panel Actual wiring requirements may vary...

Page 96: ...econfigure the settings on the Custom Battery menu Nominal battery voltage of the battery bank connected to the XW SCC The XW Solar Charge Controller automatically detects battery voltages of 12 V 24...

Page 97: ...PT60 01 2 Navigate to the Multi Unit Config menu and select Connections On the Connections menu you can configure PV In PV input and DC Conn DC output or the battery bank If the system has only one ba...

Page 98: ...sleep mode and waits for a short period to determine that the input voltage is greater than the output voltage After the input voltage exceeds the output voltage by the required margin for 10 seconds...

Page 99: ...cessories Installation Chapter 5 XW System Accessories Installation describes how to mount and install the XW System Control Panel and the Automatic Generator Start For this Topic See The XW System Co...

Page 100: ...quirements The XW System Control Panel is connected to the inverter through one of two Xanbus ports The XW System Control Panel is designed to be wall mounted see Mounting the XW System Control Panel...

Page 101: ...tion should be indoors dry and free from corrosive or explosive fumes Mounting the XW System Control Panel The XW System Control Panel can be mounted three ways Flush mounted through an opening in a w...

Page 102: ...wall Be careful not to overtighten the screws and damage the wall 5 Connect the network cable s and terminator if necessary to either input on the back of the XW System Control Panel See Figure 5 4 Co...

Page 103: ...backing from the supplied mounting template sticker and place it in your chosen installation location Use the template to mark the location for the area to be cut out 2 Pilot drill the mounting holes...

Page 104: ...tor if necessary to either input on the back of the XW System Control Panel Connect a network terminator to the XW System Control Panel if it is the last device at the end of a series type network lay...

Page 105: ...ifying the Installation If network power from an inverter charger is present the backlight will come on and the XW System Control Panel will show the startup screen see the XW Inverter Charger Operati...

Page 106: ...ore information about installing a Xanbus enabled device as part of a network managed power system Materials and Tools Required The following tools and materials may be needed to install the XW Automa...

Page 107: ...tomatic Generator Start is not ignition protected Do not install it in areas requiring ignition protected equipment such as compartments housing gasoline engines Close to generator Avoid excessive wir...

Page 108: ...trol Panel and other network enabled devices page 5 17 Figure 5 8 XW Automatic Generator Start External Connections Wiring harness connection to generator thermostats and external switches Network cab...

Page 109: ...V and to I 100 Voc for circuits with open circuit voltage between 20 V and 30 V Circuit Limitations The relay contacts in the XW Automatic Generator Start are rated at 5 A maximum and all circuits on...

Page 110: ...for the external connections to the wiring harness are When planning the routing for external connections ensure that wire lengths are sufficient to plug the wiring harness into the XW Automatic Gene...

Page 111: ...etails on Generator Types To ensure that the XW Automatic Generator Start is compatible with your generator s starting circuitry you must select your type of generator from the XW Automatic Generator...

Page 112: ...tdown optional The external shutdown input is a 12 volt 24 volt input used to assure that the XW Automatic Generator Start keeps the generator off under conditions that may be potentially hazardous Wi...

Page 113: ...tects if any of the contacts close and will change its operating mode to External Manual On or External Manual Off for more information see the XW Automatic Generator Start Owner s Guide The XW Automa...

Page 114: ...some generators the generator run signal becomes active during the preheat stage before the generator is actually running In this case the external ON OFF LED and the Generator On light on the XW Aut...

Page 115: ...ntact connector on the XW Automatic Generator Start To connect the wiring harness to the XW Automatic Generator Start With the click tab on the wiring harness connector on top away from the mounting s...

Page 116: ...omatic Generator Start Owner s Guide for instructions on putting the system in Standby Depending on the layout of the Xanbus system the following options are available for the other network connector...

Page 117: ...ilable When the XW Automatic Generator Start has been installed properly the Power and Network indicator lights illuminate If one or both lights are out check the network connections and ensure the ne...

Page 118: ...5 20...

Page 119: ...This manual for use by qualified personnel only A Specifications Appendix A Specifications provides the electrical and environmental specifications for the XW Series...

Page 120: ...double pole AC Input Frequency Range Bypass Charge Mode 55 65 Hz default 44 70 Hz allowable AC1 voltage range Grid tie Sell Modea automatically adjusts when entering Grid tie Sell Mode L n 108 130 1 5...

Page 121: ...the inverter can operate at high power is limited by temperature When large loads are run the inverter s temperature increases At the point where more heat is created in the inverter than can be diss...

Page 122: ...Specifications A 4 975 0239 01 01 This manual for use by qualified personnel only Figure A 2 XW Series AC Overload Capability Figure A 3 XW Series AC Overload Capability...

Page 123: ...gs are not exceeded XW Series Efficiency Inverting Efficiency Typical Figure A 4 Output Power Versus Ambient Temperature Figure A 5 Inverting Efficiency Typical XW Series Power Derating 0 1000 2000 30...

Page 124: ...Factor Figure A 6 Charging Efficiency Typical Figure A 7 Charging Power Factor 80 85 90 95 100 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 Charge Current Amps Efficiency XW4548 XW6048 XW4024...

Page 125: ...r display indicates output power or charge current fault warning codes On Off and equalize button Multiple Unit Configurations Up to 3 parallel units in 120 240 split phase configuration System Networ...

Page 126: ...XW4548 120 240 60 XW4024 120 240 60 Emissions FCC Class B Regulatory approvals UL 1741 1st Edition 2005 Version CSA 107 1 01 Surge Rating IEEE 62 41 2 IEEE Recommended Practice on the Characterization...

Page 127: ...t to meet national or local electric codes Ensure all safety requirements are strictly followed For See Single Inverter System Backup only Without a Power Distribution Panel page B 3 Single Inverter S...

Page 128: ...B 2...

Page 129: ...75 0239 01 01 B 3 This manual for use by qualified personnel only Single Inverter System Backup only Without a Power Distribution Panel Figure B 1 Single Inverter System Backup only Without a Power Di...

Page 130: ...m B 4 975 0239 01 01 This manual for use by qualified personnel only Single Inverter System Backup only With a Power Distribution Panel Figure B 2 Single Inverter System Backup only With a Power Distr...

Page 131: ...Wiring Diagrams 975 0239 01 01 B 5 This manual for use by qualified personnel only Single Inverter System Renewable Energy Solar Figure B 3 Single Inverter System Renewable Energy Solar...

Page 132: ...Wiring Diagram B 6 975 0239 01 01 This manual for use by qualified personnel only Single Inverter System Renewable Energy Wind or Hydro Figure B 4 Single Inverter System Renewable Energy Wind or Hydro...

Page 133: ...Wiring Diagrams 975 0239 01 01 B 7 This manual for use by qualified personnel only Dual Inverter System Renewable Energy Solar Figure B 5 Dual Inverter System Renewable Energy Solar...

Page 134: ...Wiring Diagram B 8 975 0239 01 01 This manual for use by qualified personnel only Dual Inverter System Renewable Energy Wind or Hydro Figure B 6 Dual Inverter System Renewable Energy Wind or Hydro...

Page 135: ...personnel only C Alternate System Configurations Appendix C Alternate System Configurations provides wiring diagrams for inverter charger installations that do not require use of the power distributi...

Page 136: ...ms See Table 2 4 Torque Values for AC Wiring AC Terminals and Ground Bar on page 10 See Table 2 5 Torque Values for the Chassis Ground Lug on page 10 See Table 2 6 Torque Values for the Inverter Batte...

Page 137: ...Battery Connections for Single Inverter Systems Figure C 2 DC Connections to a Single Inverter Torque connections to the inverter DC terminals to 10 15 ft lbs Torque connections to the battery termin...

Page 138: ...gurations C 4 975 0239 01 01 This manual for use by qualified personnel only AC Grounding for Single Inverter Systems Figure C 3 Grounding the AC System This illustrates an example only Actual ground...

Page 139: ...tribution Panel 975 0239 01 01 C 5 This manual for use by qualified personnel only AC Output Wiring to the Inverter AC Distribution Panel Figure C 4 AC Output Wiring to the Inverter AC Distribution Pa...

Page 140: ...th the AC and DC disconnect devices are in the OPEN disconnect position Important If the load is too big for the inverter to operate from battery power do not install the load in the inverter powered...

Page 141: ...e Inverter Input CAUTION Damage to Equipment The inverter s AC LOAD terminals must never be wired to any AC source such as a generator output or utility panel This will cause severe damage to the inve...

Page 142: ...C 8...

Page 143: ...own switch connecting to wiring harness 5 14 input and return 5 12 5 14 F FCC information to the user ii vi Fire safety 2 2 functional test 2 26 2 42 G generator run signal 5 13 Generator Wiring 2 22...

Page 144: ...2 25 V verifying network power 5 7 5 19 W web site i iv wire size 4 11 Wire Size and Over current Protection Requirements 4 11 Wiring 4 10 Wiring the Inverter 2 8 X Xantrex web site iv i iv XW Inverte...

Page 145: ......

Page 146: ...y Inc 800 670 0707 Tel Toll Free in North America 360 925 5097 Tel direct 800 994 7828 Fax Toll Free in North America 360 925 5143 Fax direct customerservice xantrex com www xantrex com 975 0239 01 01...

Reviews:

No comments