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Woodway ST PPS 43 Med, User Manual

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Woodway ST PPS 43 Med User Manual Download Page 20

 

 

 

14 | UM-PP-EN-03 

2.4

 

Replacement Parts 

WOODWAY  recommends  the  use  of  original  replacement  parts.  Original  replacement  parts  have 
particular qualities and ensure reliable and safe operation. 

•

 

Developed for specific use with the device 

•

 

Manufactured for high quality and excellence 

•

 

Ensure the legal warranty period (excluding wear parts) or other reached agreements 

NOTE

 

The use of NON-original replacement parts may change the 
characteristics of the device and interfere with the safe use. 
WOODWAY does not accept liability for damages resulting from this. 

2.5

 

Disposal 

Wear parts are considered hazardous waste. 
After being replaced, wear parts must be disposed of according to country-specific waste laws. 
For further information on disposal, see Section 15 Page 114. 
 

 

 

Summary of Contents for ST PPS 43 Med

Page 1: ...Manual 09 2019 UM PP EN 03 PPS 43 Bari Mill PPS 55 Bari Mill PPS 70 Bari Mill PPS 43 Med PPS 55 Med PPS 70 Med PPS 43 Med i PPS 55 Med i PPS 70 Med i PPS 43 Ortho PPS 55 Ortho PPS 70 Ortho User s Man...

Page 2: ...Foster Ct Waukesha WI 53186 USA WOODWAY GmbH Steinackerstr 20 79576 Weil am Rhein Germany Tel 1 262 548 6235 Fax 1 262 522 6235 E Mail info WOODWAY com Web www WOODWAY com Tel 49 0 7621 940 999 0 Fax...

Page 3: ...on 9 1 7 Contraindications 10 1 8 Electromagnetic Compatibility EMC 11 2 Introduction 12 2 1 Operating Instructions Information 12 2 1 1 Read and Observe the Operating Instructions 12 2 1 2 Observe th...

Page 4: ...34 5 5 1 WOODWAY User System 34 5 5 2 WOODWAY Data Monitor 34 5 5 3 WOODWAY User System External 35 5 5 4 Keypad 36 5 6 Safety Equipment 37 5 6 1 Emergency Stop Button 38 5 6 2 Emergency Stop Pull Cor...

Page 5: ...erating the Data Monitor DaMo 64 7 8 Operation with WOODWAY User System WUS 67 7 8 1 Manual Operation 69 7 8 2 Start Program 72 7 8 3 Edit Program 74 7 8 4 Create Program 76 7 8 5 Pulse Control 77 7 8...

Page 6: ...Belt Does Not Move 106 11 4 Free Moving Running Surface Belt 106 11 5 Incline Does Not Work 106 11 6 Faulty or Flashing Display 107 11 7 Serial RS 232 Interface 107 11 8 Sources of Electromagnetic Int...

Page 7: ...le covered path in the forest In 1983 a manufacturing license was awarded to Sakai Medical for the use of WOODWAY technology in the Japanese marketplace In 1988 a U S license was granted to a small we...

Page 8: ...ower cord should not come in contact with any heating surfaces or sharp edges Never operate this appliance if it has a damaged cord or plug if it is not working properly or if it has been damaged Cont...

Page 9: ...he outlet when not in use and before cleaning or servicing Do not operate the treadmill outside To disconnect the treadmill turn all controls to OFF position then remove the plug from the outlet Conne...

Page 10: ...aintained when the treadmill is regularly examined for damage and or wear paying special attention to areas susceptible to wear and repaired if necessary It is the sole responsibility of the user owne...

Page 11: ...ce of Danger Description of the consequences of ignoring the danger Measures instructions and forbidden actions to avoid the hazard Further measures 1 2 2 Classification NOTE NOTE no danger symbol No...

Page 12: ...of the treadmill CAUTION To reduce the risk of fire replace only with same type and rating of fuse Disconnect power before replacing fuse located by fuse inside base of treadmill WARNING Disconnect fr...

Page 13: ...red by law They are also obligated to provide adequate training instruction to the operating personnel WOODWAY recommends the training be carried out by a trained and authorized WOODWAY dealer or serv...

Page 14: ...ise with healthy people the risk of injury is considerably higher with these users Strict adherence to and compliance with all safety instructions and operating information is the highest priority The...

Page 15: ...dren Section 7 3 Page 60 The use of the treadmill under the influence of alcohol drugs and or narcotics is prohibited The transportation of objects on the treadmill is not allowed The walking surface...

Page 16: ...heart arrhythmias at rest or aortic aneurysm If the patient is experiencing acute illness febrile condition i e fever or newly occurring pain this represent an absolute contraindication for physical s...

Page 17: ...the permissible values can affect the electronics of the treadmill This can influence the measurement functions and the displays causing treadmill malfunctions ATTENTION The device is intended solely...

Page 18: ...before beginning any work on the treadmill It is a part of the device and must be kept accessible at all times and in the immediate vicinity of the treadmill for operating and maintenance personnel 2...

Page 19: ...ed modifications to the device or accessories WOODWAY general terms and conditions and delivery conditions apply as well as the legal regulations valid at the time of contract conclusion 2 3 Copyright...

Page 20: ...ure the legal warranty period excluding wear parts or other reached agreements NOTE The use of NON original replacement parts may change the characteristics of the device and interfere with the safe u...

Page 21: ...request please have the following data and information available Information on the name plate specific model serial number An accurate description of the circumstances Customer number if available Wh...

Page 22: ...16 UM PP EN 03 2 7 EC Declaration of Conformity Fig 1 EC Declaration of Conformity...

Page 23: ...on on the name plate must be kept handy Fig 2 Name Plate 1 Quick Response QR code 2 European Representative 3 Maximum user weight load 4 Electrical connection information 5 Usage class Accuracy class...

Page 24: ...ent in the buffer The interpretation proceeds with full control of the command format commands must be correct to be executed Interface responds to faults with 0Dh multiple responses if necessary and...

Page 25: ...OODWAY treadmill control software Vers 3 0 in scope of delivery Power Connection Grounded plug Rated voltage 230 VAC Rated current 16 A 50 60 Hz Cord length 6 5 ft 2 m Classification Safety class I de...

Page 26: ...20 UM PP EN 03 3 5 Dimensions Fig 3 Device dimensions PPS Bari Mill 43 Fig 4 Device dimensions PPS Bari Mill 55...

Page 27: ...21 UM PP EN 03 Fig 5 Device dimensions PPS Bari Mill 70 Fig 6 Device dimensions PPS Med 43...

Page 28: ...EN 03 Fig 7 Device dimensions PPS Med 55 Fig 8 Device dimensions PPS Med 70 Note The PPS Ortho is structurally identical to the PPS Med with the exceptions of the color PPS Ortho is standard black and...

Page 29: ...e device if the values match Power surges or voltage drops can cause malfunctions or defects in the device DANGER Danger of Death by Electric Shock Improper handling of electrical equipment by unquali...

Page 30: ...g Fuse Supply 16A type C slow Device 10A 250V 20 x 5 mm type C slow Lift fuse 5A 20 x 5 mm type C slow 3 6 2 UK Description Parameters 230 VAC Voltage Requires at least 230 V from wall outlet If volta...

Page 31: ...t Compatibility Standard 3 prong hospital grade plug NEMA 5 20 P Will only fit a NEMA 5 20 R outlet 3 prong plug NEMA 6 20 P Will only fit a NEMA 6 20 R outlet Fuse Supply 20 A Circuit Device Time del...

Page 32: ...essary treadmill transport or relocation can be organized and carried out by authorized WOODWAY service partners For further information please contact WOODWAY Customer Service 4 2 Flat Transportation...

Page 33: ...to the front and back openings in the treadmill frame see Fig 9 and Fig 10 Fig 9 Carrying poles 1 Carrying poles PPS Bari Mill 2 Carrying poles PPS Med PPS Ortho The treadmill may only be lifted at th...

Page 34: ...moisture rain fog etc can cause serious damage to the electronics of the treadmill and must be strictly avoided The following environmental conditions are prescribed for transportation and storage Tem...

Page 35: ...he individual needs of your patients Possibility of reverse direction of travel and therapy at an incline suited for many specific training methods Extensive functionality of PPS Bari Mill provides ma...

Page 36: ...PS 43 55 70 Bari Mill Speed 0 12 5 MPH 20 km h Speed 0 15 MPH 24 km h Incline 0 20 x Incline 0 25 Display DaMo x Display WUS Display external version Railing both sides standard x x Railing Ortho x x...

Page 37: ...Wooden parallel rails adjustable 2 Emergency stop button magnetic mount PPS Med mounted to railing 3 Display WUS or DaMo 4 Emergency stop magnet 5 Walking surface belt 6 Main connection box fuses pow...

Page 38: ...r the entire treadmill The running surface belt slats and steel wire reinforced toothed V belt is guided by form fitted drive pulleys on the front and back The device can even be used without external...

Page 39: ...ole The main power switch the fuses and the terminals for optional controls manual keyboard and display are located on the power console Fig 12 Power console 1 Power cord 2 2 x fuses to change see Sec...

Page 40: ...al clearly displays current training information Fig 13 WOODWAY User System WUS 5 5 2 WOODWAY Data Monitor The WOODWAY Data Monitor DaMo display offers an alternative with reduced functionality Note t...

Page 41: ...external WOODWAY User System WUS with emergency stop switch is an optional WUS display as a desktop unit for the supervisor therapist sports physician or other supervisor The external WOODWAY User Sy...

Page 42: ...P EN 03 5 5 4 Keypad Keypad for PPS Ortho spiral wire for PPS Med or PPS Bari Mill The hand keyboard enables use of the treadmill s elementary functions Speed Incline Stop the treadmill Fig 16 WOODWAY...

Page 43: ...on side panels allows emergency dismount by straddling WARNING Dangerous Situations During Operation Can Cause Injury Conditions during use of the device that do not correspond to the normal function...

Page 44: ...e red mushroom up On treadmills with a reverse direction function the emergency stop button has a magnetic mount and can be freely positioned on the railing Before starting a workout ensure that the e...

Page 45: ...s clothing by a clip on a lanyard pull cord It should be fixed to a tight piece of clothing e g waistband The safety magnet can also be used to immobilize the treadmill and prevent a third party from...

Page 46: ...protection and cannot prevent a person from falling on the treadmill It only serves as an emergency stop in dangerous situations When the magnet is released the drive system is disconnected from the p...

Page 47: ...ce the current limit control has been triggered the motor torque is reduced to a minimum to prevent damage to the motor and electric system 5 6 6 Dismounting in Emergency Situations WOODWAY PPS Series...

Page 48: ...o malfunction and damage the electronics Before installing after storage or transport the treadmill must stand at room temperature for approx 3 hours to become acclimatized 6 2 Grounding Information T...

Page 49: ...on upper floors the device must be placed as far as possible in a corner of the room so that sufficient stability is guaranteed even at max speed The structure of the building must be checked in advan...

Page 50: ...e maintained behind the treadmill see Fig 20 No obstacles may be located in this safe fall area Objects e g furniture plants training materials ladders etc may not be placed in this area and sloping c...

Page 51: ...the treadmill to check for approximately equal weight load The treadmill frame can deform slightly during transportation This can be seen on an even and level surface if the treadmill rocks slightly...

Page 52: ...ed off and unplugged before being worked on Ensure the device cannot be switched back on After the power is disconnected wait 10 minutes to ensure that live electrical components e g capacitors have d...

Page 53: ...lowing figure for the placement of side panel fixing screws and note that there are fixing screws on both sides of the device Fig 22 Side panel fixing screws 1 PPS Bari Mill side panel fixing screws 2...

Page 54: ...top cable and ground Remove the cable ties that secure the wiring harness to the frame Ensure that the wires are not damaged Loosen the nut of the grounded star point Fig 24 Fixing wiring harness to f...

Page 55: ...ding wires should already have been disconnected Carefully pull the wiring harness through the hole below the toroidal transformer Fig 26 Wiring harness layout 1 Wiring harness 2 Toroidal transformer...

Page 56: ...etal plates inserted into the railing stabilizer After the mounts are released on both sides of the railing spread the railing slightly to remove the mount from the treadmill Fig 27 Fixing screws in r...

Page 57: ...ing surface Permissible gap size is 1 8 to 3 16 3 to 5 mm Sizes greater than 5 mm are not allowed for safety reasons Let the treadmill run at about 0 4 MPH 0 5 km h and check the clearances for at lea...

Page 58: ...cket nut 17 10 Ratchet Removal If the treadmill drive belt needs to be replaced remove the drive belt by the following steps 1 Disconnect the treadmill from the power supply 2 Mark the position of the...

Page 59: ...ured and noted previously This should be approx 8 20 5 cm 5 Tighten the bearing block screws to approx 50 ft lbs 6 Check that the drive belt runs correctly in both pulleys and can be moved easily in t...

Page 60: ...ion 3 Remove the two screws and plates on either side 4 Then remove the slat crosswise off the belt WARNING Use New Parts When Replacing Slats When replacing the slats it is vital that only new parts...

Page 61: ...o approx 54 ft lbs screw the studs tight 6 5 10 Belt Roller Guide and Track Rollers Required Tools Socket wrench with 3 extension 13 Removal Ring fork wrench 13 If the belt roller guide or track rolle...

Page 62: ...faulty and needs to be replaced remove the motor by the following steps 1 Disconnect the treadmill from the power supply and remove the side cover see Section 6 5 1 Page 46 2 Loosen the motor cable an...

Page 63: ...WARNING Risk of Injury Through Increased Risk of Falling Because of illness or physical metal condition certain people have an increased risk of falling We strongly recommend the use of a fall protec...

Page 64: ...nd in the beginning training 3 4 times per week within your target heart rate for at least 20 minutes per workout Your primary objective should be step by step to reach a level of fitness with which y...

Page 65: ...rgoing a stress test if you have a history of heart disease or if you are over 40 years old and starting a training program During training it is recommended to not exceed a value of 85 of your maximu...

Page 66: ...the treadmill Adults are responsible for supervising children The treadmill should only be used with an appropriate fall pro tection system chest strap or waist belt or an appropriate body weight supp...

Page 67: ...ition of the treadmill before switching it on To turn the device on switch the power switch on the side of device frame on the right from position 0 to I The treadmill is now in STAND BY mode Switchin...

Page 68: ...device off via the main switch on the power supply console when it will not be used for a long time Fig 29 ON switch PPS Ortho 1 Emergency stop switch with magnet and pull cord 2 ON switch ATTENTION...

Page 69: ...n Buttons With these buttons the user can increase or decrease the speed The running speed increases or decreases continually as long as the button is pressed Watch the speed indicator on the display...

Page 70: ...readmill Energy consumption in calories Training time Current pulse only with compatible measuring device Treadmill control mode remote control manual mode stop mode Fig 31 Data monitor DaMo control p...

Page 71: ...mat Then the upper LED switches off and the lower starts flashing in its place to show the new status Incline and Pulse These two values Pos 5 are also indicated with the same display A symbol indicat...

Page 72: ...l at an incline it will return to its original position 0 slope Then the treadmill switches to STAND BY mode When the red emergency stop button is pressed or when the magnetic switch is triggered Pos...

Page 73: ...ill Function buttons FASTER SLOWER UP DOWN EMERGENCY STOP LED display for speed incline time distance pulse WUS LCD touch display with menu guide and access to complex functions Chip card connection c...

Page 74: ...input keypad Information can be read and at the same time the treadmill will be operated It is operated with a light finger touch on the display fields After switching it on the display goes through...

Page 75: ...starts to run slowly To increase the speed press the button repeatedly or hold it down until the desired speed has been reached To decrease the speed press the button repeatedly or hold it down until...

Page 76: ...rotocol from all RUN modes Enter command treadmill STOP Repeat command once treadmill has stopped STOP status current speed 0 To return to initial status of WOODWAY standard protocol from STOP mode In...

Page 77: ...232 acceleration can be set in the WOODWAY standard protocol manual mode TIME OUT Mode TIME OUT Mode can be activated to monitor correct RS 232 communication This is useful when ongoing cyclical data...

Page 78: ...d up directly from the main menu via the START PROGRAM see Fig 34 button Fig 36 WUS program selection Arrow Buttons These buttons move the cursor up and down until the desired program is marked Behind...

Page 79: ...he program In addition the following information is displayed Speed km h MPH or m s Incline Distance km miles or m Training duration hh mm ss Heart rate beats per minute BPM If a compatible heart rate...

Page 80: ...ULSE LIMIT Program continues 7 8 3 Edit Program Customized programs can be edited and saved and entered programs can be deleted The storage capacity is approximately 2 000 steps for example 200 progra...

Page 81: ...to be changed is selected The new values are entered as shown below Fig 40 WUS change program parameters CONFIRM Accept the entered values CANCEL Return to previous menu After confirmation the edit pr...

Page 82: ...eely defined by pressing the NAME button Enter the program name into the following screen Fig 41 WUS create program After entering all data press the SAVE button In the screen that follows you will be...

Page 83: ...age using the AGE button and the physical condition using the PHYSICAL CONDITION button Enter the information in the same manner as when editing a program Fat Burning This program suggests a pulse li...

Page 84: ...ing the END button the set values are accepted and the main menu is displayed again In some cases a virtual keypad will appear to input parameters Enter the desired value and press the CONFIRM button...

Page 85: ...ws it to be adapted to the height and width needs of the individual user The adjustment ranges are 29 41 74 104 cm PPS 43 11 35 28 88 cm PPS 55 16 40 40 100 cm PPS 70 22 45 55 115 cm The gas springs i...

Page 86: ...System WUS is required or a PC laptop with installed WOODWAY Treadmill Control Software with which the PPS treadmill is connected via the serial communication interface RS 232 COM port ATTENTION Provi...

Page 87: ...11 Body Weight Support Systems Depending on the patient s illness or physical mental limitations it may be necessary to use a body weight support system for the treadmill therapy in motor rehabilitat...

Page 88: ...y or software control of the treadmill required 2026 Gas Spring Bar Railing Height and width adjustable 2029 Optional External Display WUS or DaMo 2031 WOODWAY Data Monitor DaMo Display Designed for m...

Page 89: ...mounted serious injury can occur Remove the crossbar BEFORE using in reverse mode Disassembly Release the quick disconnect on the cross bar on both sides DO NOT fully unscrew Only unscrew the clamp t...

Page 90: ...Then align the crossbar horizontally and hand tighten the quick disconnects NOTE Ensure that handles of quick disconnects are positioned parallel to crossbar The levers are equipped with a spring mech...

Page 91: ...dmill the mounting aid must be removed from behind the treadmill so that the safety area behind the treadmill is met i e clear fall area of at least 3 ft W x 6 5 ft L 1 x 2 m To prevent damage to the...

Page 92: ...rt rate monitor in conjunction with an electric pacemaker may cause electrical interference and influence the functionality This could cause a health hazard Never use the heart rate monitor together w...

Page 93: ...s an orientation value 8 4 2 Transmitter Function The transmitter has a reach of about 3 ft 1 m Depending on the model the receiver is located in the display of the device or below the emergency off s...

Page 94: ...EN model UC 232A USB specification v1 1 RS 232 connection with one DB9 plug male Plug with nuts Wire length 12 31 cm Data rate up to 230 Kbps No own IRQ required System requirements XP Vista Windows 7...

Page 95: ...s with different configurations depending on whether a hardware handshake and or hardware flow control is desired A typical configuration is shown in the following table For controlling a WOODWAY trea...

Page 96: ...its life while keeping it looking like new With this preventative maintenance it will be easier to identify possible issues that might otherwise be overlooked Below is a guideline of recommended clean...

Page 97: ...k on the unit may cause serious or fatal electrical shock Pull the power plug prior to any maintenance and inspection work on the equipment The device must not be connected to the power Ensure the dev...

Page 98: ...ctly ATTENTION If there are defects or deviations in the control function notify WOODWAY Customer Service immediately The device must be taken out of service and disabled until repaired Repairs may on...

Page 99: ...Check drive belt replace if shredding or if teeth are missing Annual Maintenance A complete function test of the treadmill must be carried out every 2 4 weeks depending on the duration and intensity...

Page 100: ...accordance with EN 62353 For this reason these instructions are to be read completely and carefully If accessories are used the product manufacturer s recommendations are to be observed accordingly Me...

Page 101: ...increased to a max of 24 months see Appendix F of EN 62353 These conditions are as follows 1 The device may not be older than 10 years 2 The representative must confirm the estimated average weekly us...

Page 102: ...eaned Are slats possibly broken cracked Was a visual in spection of mechanism see Section 9 2 Page 91 properly performed 6 Use of the Emergency Stop Magnetic Switch Is the emergency stop magnet availa...

Page 103: ...able limit the previously measured values reference values for the evaluation of the electrical safety of the appliance shall be considered Note that the measured values of the factory test may differ...

Page 104: ...etermine if a medical device is operational at the time of the audit and if it is in good condition It is also expected to correspond to safety inspection requirements until the next safety inspection...

Page 105: ...need to be checked If necessary apply a small amount of grease on the chains Note Use a minimal amount of lubricant to prevent excess dirt and debris from sticking to the machine after cleaning 9 5 A...

Page 106: ...several months see previous chapter also makes temporary disabling of the treadmill necessary ATTENTION The representative is responsible for property damage or personal damages caused by incorrectly...

Page 107: ...notice must be clearly displayed In addition the date of disabling reason for disabling and name of the person organization that disabled must be specified 3 It must be determined which authorized per...

Page 108: ...___________________________ Only the following person may put this device back into operation ______________________________ CAUTION DANGER OF INJURY This device has been disabled due to safety defect...

Page 109: ...he fuses is prohibited due to the risk of electric shock and fire When replacing a fuse turn off the power using the main power switch and unplug the power cord from the outlet Using a screwdriver uns...

Page 110: ...is a failure to provide maintenance as outlined in the Owner s Manual WOODWAY GIVES NO OTHER WARRANTIES EITHER EXPRESSED OR IMPLIED THE WARRANTY OF FITNESS FOR A PARTICULAR USE IS HEREBY DISCLAIMED T...

Page 111: ...uld obstruct or damage the running surface Check whether the running surface inadvertently brushes against the side panel and leads to excessive wear If this is the case correct the gaps between the r...

Page 112: ...k if the running surface belt is blocked by an object and if so remove Wait at least 60 seconds and put the device back into operation 11 4 Free Moving Running Surface Belt It is always possible to ro...

Page 113: ...onent protocols e g treadmill PC EKG Spiroergometry Improperly configured connection settings between the components COM Port 11 8 Sources of Electromagnetic Interference Close proximity to for exampl...

Page 114: ...108 UM PP EN 03 12 Maintenance Report DATE MAINTENANCE MEASURES FROM REMARKS...

Page 115: ...cate specific slat belt hazard statements according to area of application benefit risk assessment by the therapist etc Assist frail disabled persons when using the LokoStation and or a PPS Series tre...

Page 116: ...orrect wearing of the chest strap Instruct proper behavior in case of problems malfunctions possi ble causes sources e g computers quartz watches monitors power lines etc 13 Notice to the RS 232 port...

Page 117: ...to a disabling of the treadmill Bucking sudden stopping or sudden acceleration of the treadmill Failure of buttons Burning smell smoke or unusual noises Damage loss of the emergency stop magnet with...

Page 118: ...Place of transfer instruction __________________________________________________________ __________________________________________________________ ____________________________________________________...

Page 119: ...ntended Use 3 An instruction manual in the language of the country of use is included 4 Control elements and indicators are identified in the user language 5 Circuit diagrams and the service manual ma...

Page 120: ...ging is disposed of through resource recycling The metal parts of the machine go to scrap metal disposal Plastic parts are given to plastic recycling Electric components and printed circuit boards are...

Page 121: ...6 Fig 17 Emergency stop button functions 38 Fig 18 Emergency stop magnet WUS display 40 Fig 19 Emergency stop magnet railing emergency stop button 40 Fig 20 Safe fall area behind treadmill 44 Fig 21 A...

Page 122: ...4 WUS show parameters 78 Fig 45 Adjustment of gas spring parallel bar rails 79 Fig 46 Manual operation with WOODWAY Treadmill Control Software 81 Fig 47 Video railing PPS Ortho 83 Fig 48 Video railing...

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