Woodward easYgen-3000 Installation Manual Download Page 60

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Manual

Manual 37223E

37223E

easYgen-3000

easYgen-3000 Series

Series (Package

(Package P1)

P1) -

- Genset

Genset Control

Control

Page

Page 60/67

60/67

Woodward

Ambient

Ambient variables

variables ----------------------

---------------------------------------------

--------------------------------------------

--------------------------

----

Power supply ............................................................................... 12/24 Vdc (8 to 40.0 Vdc)

Power supply ............................................................................... 12/24 Vdc (8 to 40.0 Vdc)
Intrinsic

Intrinsic consumption

consumption

2 PCB

PCB hardware

hardware ..........

....................

.....................

...............

..... max.

max. 17

17 W

Degree of pollution ............................................................................................................. 2

Insulation voltage (continuously) ............................................................................. 100 Vac

Insulation

Insulation test v

test voltage (1s)

oltage (1s) ..........

....................

.....................

......................

.....................

..............

... 500 Vac

500 Vac

Discrete inputs

Discrete inputs ----------------------

---------------------------------------------

---------------------------

----- galvanically

galvanically isolated

isolated

Input range (V

cont. dig. input

) ..................................... Rated voltage 12/24 Vdc (8 to 40.0 Vdc)

Input resistance............................................................................................... approx. 20 k

Ω

Discrete outputs

Discrete outputs --------------------

-------------------------------------------

---------------------------------------------

----------------------------------- potential free

------------- potential free

Contact material ........................................................................................................ AgCdO

General purpose (GP) (V

cont, relays

))

AC ..................................................... 2.00 Aac@250 Vac

AC ..................................................... 2.00 Aac@250 Vac
DC...................................................... 2.00 Adc@24 Vdc

DC...................................................... 2.00 Adc@24 Vdc

0.36 Adc@125 Vdc

0.36 Adc@125 Vdc
0.18 Adc@250 Vdc

0.18 Adc@250 Vdc

Pilot duty (PD) (V

cont, relays

))

AC ..............

............................

...........................

....................

...... B300

B300

DC...................................................... 1.00 Adc@24 Vdc

0.22 Adc@125 Vdc

0.22 Adc@125 Vdc
0.10 Adc@250 Vdc

0.10 Adc@250 Vdc

Analog inputs

Analog inputs -------------------

------------------------------------------

---------------------------------------------

------------------------------------- f

--------------- freely scaleable

reely scaleable

Resolution ................................................................................................................... 11 Bit

0 to 20 mA input ...................................................................................... internal load 50

Ω

0 to 500

Ω

input ................................................................................. load current

≤

2.3 mA

Accuracy

Accuracy 0

0 to

to 20

20 mA

mA input

input

only

only two-pole

two-pole senders

senders .........

....................

......................

.....................

............

≤

1.2%

single-pole senders ................................................

≤

2.5%

Accuracy 0 to 500

Ω

input

only

only two-pole

two-pole senders

senders .........

....................

......................

.....................

...............

.....

≤

single-pole senders ................................................

≤

2.5%

Analog

Analog outputs

outputs ----------------------

--------------------------------------------

----------------------------

------ galvanically

galvanically isolated

isolated

at rated output................................................................................................ freely scalable,

Insulation voltage (continuously) ............................................................................. 100 Vac

Insulation

Insulation test v

test voltage (1s)

oltage (1s) ..........

....................

.....................

......................

.....................

..............

... 500 Vac

500 Vac

Versions ........................................................................................ ±10 Vdc, ±20 mA, PWM

Resolution

± 20

20 mA

mA outputs,

outputs, configured

configured to

to ±20

±20 mA

mA ...........

................

..... 12

12 bit

bit

± 20 mA outputs, configured to

± 20 mA outputs, configured to 0 to 20

0 to 20 mA ...........

mA ........... 11 bit

11 bit

0 to 20 mA output .............................................................................. maximum load 500

Ω

±10 V output .................................................................... internal resistance approx. 500

Ω

Magnetic

Magnetic Pickup Input

Pickup Input ---------------------

-------------------------------------------

-----------------------------------------

------------------- capacitively i

capacitively isolated

solated

Input impedance ..................................................................................... min. approx. 17 k

Ω

Input voltage .......................................................................................... refer to Figure 6-40

Summary of Contents for easYgen-3000

Page 1: ... 1 10xx Software Version 1 10xx Part Numbers 8440 1816 8440 1817 8440 1818 8440 1831 Part Numbers 8440 1816 8440 1817 8440 1818 8440 1831 Manual 37223E Manual 37223E easYgen 3000 Series Package P1 easYgen 3000 Series Package P1 Genset Control Genset Control ...

Page 2: ... the battery from the system Electronic controls contain static sensitive parts Observe the following precautions to prevent dam Electronic controls contain static sensitive parts Observe the following precautions to prevent dam age to these parts age to these parts Discharge body static before handling the control with power to Discharge body static before handling the control with power to the c...

Page 3: ...ons 13 Dimensions 13 Clamp Fastener Installation 14 Clamp Fastener Installation 14 Screw Kit Installation 15 Screw Kit Installation 15 Sheet Metal Housing 16 Sheet Metal Housing 16 Dimensions 16 Dimensions 16 Installation 17 Installation 17 Terminal Arrangement 18 Terminal Arrangement 18 C CHAPTER HAPTER 5 5 W WIRING IRING D DIAGRAMS IAGRAMS 19 19 Power Supply Power Supply C CHAPTER HAPTER 6 6 C C...

Page 4: ...s 55 RS 485 Serial Interfaces 55 RS 232 Serial Interface Serial Interface 1 Interface 1 56 RS 232 Serial Interface Serial Interface 1 Interface 1 56 CAN Bus Interfaces CAN Bus Interfaces FlexCAN FlexCAN 56 56 C CHAPTER HAPTER 7 7 T TECHNICAL ECHNICAL D DATA ATA 59 59 C CHAPTER HAPTER 8 8 E ENVIRONMENTAL NVIRONMENTAL D DATA ATA 62 62 C CHAPTER HAPTER 9 9 A ACCURACY CCURACY 63 63 Suitable D SUB Conn...

Page 5: ...g mains measuring inputs 3Ph 3W 32 32 Figure 6 20 Voltage measuring mains PT windings 1Ph 3W Figure 6 20 Voltage measuring mains PT windings 1Ph 3W 33 33 Figure 6 21 Voltage measuring mains measuring inputs 1Ph 3W Figure 6 21 Voltage measuring mains measuring inputs 1Ph 3W 33 33 Figure 6 22 Voltage measuring mains PT windings 1Ph 2W phase neutral Figure 6 22 Voltage measuring mains PT windings 1Ph...

Page 6: ...32 Figure 6 52 RS 232 interface overview interface overview 56 56 Figure 6 53 CAN bus 1 overview Figure 6 53 CAN bus 1 overview 56 56 Figure 6 54 CAN bus 2 overview Figure 6 54 CAN bus 2 overview 56 56 Figure 6 55 Interfaces CAN bus wiring of shielding Figure 6 55 Interfaces CAN bus wiring of shielding 57 57 Figure 6 56 Interfaces CAN bus Figure 6 56 Interfaces CAN bus termination termination 57 5...

Page 7: ...ble 6 17 Voltage measuring terminal assignment busbar 1Ph Table 6 17 Voltage measuring terminal assignment busbar 1Ph 2W phase neutral 2W phase neutral 37 37 Table 6 18 Voltage measuring terminal assignment busbar 1Ph Table 6 18 Voltage measuring terminal assignment busbar 1Ph 2W phase phase 2W phase phase 38 38 Table 6 19 Current measuring terminal assignment generator current Table 6 19 Current ...

Page 8: ...operation of the product is correct transportation storage and installation as well as careful oper ansportation storage and installation as well as careful oper ation and maintenance ation and maintenance NOTE NOTE This manual has been developed for a This manual has been developed for a unit fitted with all available options Inputs outputs functions unit fitted with all available options Inputs ...

Page 9: ...ntrol modules and work area as much as possible area as much as possible 4 4 Opening the control cover may void the unit warranty Opening the control cover may void the unit warranty Do not remove the printed Do not remove the printed circuit board P circuit board PCB from the control CB from the control cabinet unless absolutely necessary cabinet unless absolutely necessary If you If you must rem...

Page 10: ...ordingly used and tightened accordingly Application Application The easYgen 3000 has an internally isolated power supply The easYgen 3000 has an internally isolated power supply If the easYgen is to be used on bridge and deck zones an EMI filter i e TIMONTA FSS2 65 4 3 must be used for If the easYgen is to be used on bridge and deck zones an EMI filter i e TIMONTA FSS2 65 4 3 must be used for the ...

Page 11: ...or detailed information about installation and technical data of the r installation and technical data of the respective housing type espective housing type Plastic housing for front panel flush mounting with graphical LC display easYgen 3200 Plastic housing for front panel flush mounting with graphical LC display easYgen 3200 Figure 4 1 easYgen 3200 plastic housing Figure 4 1 easYgen 3200 plastic...

Page 12: ...eight Total Total 217 217 mm mm h h Panel Panel cutout cutout 183 183 mm mm 1 0 1 0 mm mm h h Housing Housing dimension dimension 181 181 mm mm B B Width Width Total Total 282 282 mm mm b b Panel cutout Panel cutout 249 mm 249 mm 1 1 mm 1 1 mm b b Housing dimension Housing dimension 247 mm 247 mm Depth Depth Total Total 99 99 mm mm Table 4 1 Plastic housing panel cutout Table 4 1 Plastic housing p...

Page 13: ... Package P1 P1 Genset Genset Control Control Woodward Woodward Page Page 13 67 13 67 Dimensions Dimensions 282mm 282mm 217mm 217mm 99mm 99mm 181mm 181mm 87mm 87mm 247mm 247mm Figure 4 4 Plastic housing easYgen 3000 dimensions Figure 4 4 Plastic housing easYgen 3000 dimensions ...

Page 14: ...l they are almost flush Do not completely insert the screws into the clamp inserts insert the screws into the clamp inserts 4 4 Insert unit into cutout Insert unit into cutout Insert the unit into the panel cutout Verify that the unit fits correctly in Insert the unit into the panel cutout Verify that the unit fits correctly in the cutout If the panel cutout the cutout If the panel cutout is not b...

Page 15: ...rdware Proceed as follows to install Proceed as follows to install the unit using the screw kit the unit using the screw kit 1 1 Cut out the panel and drill Cut out the panel and drill the holes according to the dimensions in the holes according to the dimensions in Figure 4 5 Figure 4 5 dimensions shown in mm dimensions shown in mm 2 2 Insert the unit into the panel cutout Verify that the unit fi...

Page 16: ...e P1 P1 Genset Genset Control Control Page Page 16 67 16 67 Woodward Woodward Sheet Metal Housing Sheet Metal Housing Dimensions Dimensions 84mm 84mm 227mm 227mm 250mm 250mm Figure 4 6 Sheet metal housing easYgen 3000 dimensions Figure 4 6 Sheet metal housing easYgen 3000 dimensions ...

Page 17: ...er of 6 mm Drill e mounted to the switch cabinet back using four screws with a maximum diameter of 6 mm Drill the holes according to the dimensions in the holes according to the dimensions in Figure 4 7 Figure 4 7 dimensions shown in mm dimensions shown in mm 42 4 42 4 207 2 207 2 164 8 164 8 ø 6 0 ø 6 0 ø 6 0 ø 6 0 ø 6 0 ø 6 0 ø 6 0 ø 6 0 249 6 249 6 7 7 0 0 220 4 220 4 213 4 213 4 7 7 0 0 42 4 4...

Page 18: ...p P P o o w w e e r r s s u u p p p p l l y y E E n n g g i i n n e e g g r r o o u u n n d d P P r r o o t t e e c c t t i i v v e e e e a a r r t t h h P P E E A A u u x x i i l l i i a a r r y y e e x x c c i i t t a a t t i i o o n n D D I I C C o o m m m m o o n n D Di is sc cr re et te eI In np pu ut ts s R Re el la ay yO Ou ut tp pu ut ts s C C A A N N b b u u s s 2 2 R R e e l l a a y y R ...

Page 19: ... next page for wiring diagram Figure 5 1 Wiring diagram Figure 5 1 Wiring diagram overview overview NOTE NOTE The Protective Earth terminal 61 is not connected on The Protective Earth terminal 61 is not connected on the easYgen 3100 with sheet the easYgen 3100 with sheet metal housing The metal housing The protective earth connection at the sheet protective earth connection at the sheet metal hous...

Page 20: ...Manual Manual 37223E 37223E easYgen 3000 easYgen 3000 Series Series Package Package P1 P1 Genset Genset Control Control Page Page 20 67 20 67 Woodward Woodward ...

Page 21: ...ay be used to convert square millimeters The following chart may be used to convert square millimeters mm to AWG and vice versa mm to AWG and vice versa AWG AWG mm mm AWG AWG mm mm AWG AWG mm mm AWG AWG mm mm AWG AWG mm mm AWG AWG mm mm 30 30 0 05 0 05 21 21 0 38 0 38 14 2 5 14 2 5 4 4 25 25 3 0 3 0 95 95 600MCM 600MCM 300 300 28 28 0 08 0 08 20 0 5 12 20 0 5 12 4 4 2 2 35 35 4 0 4 0 120 120 750MC...

Page 22: ...th terminal 61 is not connected on the easYgen 3100 with sheet metal housing The protective earth connection at the sheet metal housing The protective earth connection at the sheet metal housing must be used instead metal housing must be used instead Powersuppl Powersupply y 63 63 64 64 0Vdc 0Vdc 12 24Vdc 8to40 0Vdc 12 24Vdc 8to40 0Vdc 8to40 0Vdc 8to40 0Vdc 61 61 P PE E Figure 6 1 Power supply Fig...

Page 23: ...3 63 Battery Battery B B 2 5 2 5 mm mm 65 65 Auxiliary Auxiliary excitation excitation output output D D 2 5 2 5 mm mm Table 6 3 Charging alternator input output terminal assignment Table 6 3 Charging alternator input output terminal assignment NOTE NOTE The charging alternator D acts as The charging alternator D acts as an output for pre exciting the charging alternator during engine an output fo...

Page 24: ...ing generator Figure 6 4 Voltage measuring generator Terminal Terminal Description Description A Amax max 29 29 Generator voltage phase L1 Va Generator voltage phase L1 Va 100 100 Vac Vac 2 5 2 5 mm mm 30 30 400 400 Vac Vac 2 5 2 5 mm mm 31 31 Generator voltage phase L2 Vb Generator voltage phase L2 Vb 100 100 Vac Vac 2 5 2 5 mm mm 32 32 400 400 Vac Vac 2 5 2 5 mm mm 33 33 Generator voltage phase ...

Page 25: ...6 6 3 34 4 3 32 2 3 30 0 4 4 1 1 4 4 1 1 4 4 1 1 4 4 L L1 1 L L2 2 L L3 3 N N G GC CB B Figure 6 6 Voltage measuring generator measuring inputs 3Ph 4W Figure 6 6 Voltage measuring generator measuring inputs 3Ph 4W 3Ph 4W 3Ph 4W Wiring Wiring terminals terminals Note Note Rated Rated voltage voltage range range 1 1 100 100 V V 50 50 to to 130 130 V Veff eff 4 4 400 400 V V 131 131 to to 480 480 V V...

Page 26: ...4 1 1 4 4 1 1 4 4 1 1 4 4 L L1 1 L L2 2 L L3 3 G GC CB B Figure 6 8 Voltage measuring generator measuring inputs 3Ph 3W Figure 6 8 Voltage measuring generator measuring inputs 3Ph 3W 3Ph 3W 3Ph 3W Wiring Wiring terminals terminals Note Note Rated Rated voltage voltage range range 1 1 100 100 V V 50 50 to to 130 130 V Veff eff 4 4 400 400 V V 131 131 to to 480 480 V Veff eff 2 2 Measuring Measuring...

Page 27: ...age measuring generator measuring inputs 1Ph 3W Figure 6 10 Voltage measuring generator measuring inputs 1Ph 3W 1Ph 3W 1Ph 3W Wiring Wiring terminals terminals Note Note Rated Rated voltage voltage range range 1 1 100 100 V V 50 50 to to 130 130 V Veff eff 4 4 400 400 V V 131 131 to to 480 480 V Veff eff 3 3 Measuring Measuring range range max max 1 1 0 0 to to 150 150 Vac Vac 4 4 0 0 to to 600 60...

Page 28: ...e1Ph2W 1 1 2 29 9 3 31 1 3 33 3 3 35 5 L L1 1 L L2 2 L L3 3 N N 3 36 6 3 34 4 3 32 2 3 30 0 4 4 1 1 4 4 1 1 4 4 1 1 4 4 G G L L1 1 N N G GC CB B Figure 6 12 Voltage measuring generator measuring inputs 1Ph 2W phase neutral Figure 6 12 Voltage measuring generator measuring inputs 1Ph 2W phase neutral 1Ph 2W 1Ph 2W Wiring Wiring terminals terminals Note Note Rated Rated voltage voltage range range 1...

Page 29: ...or measuring inputs 1Ph 2W phase phase 1Ph 2W 1Ph 2W Wiring Wiring terminals terminals Note Note Rated Rated voltage voltage range range 1 1 100 100 V V 50 50 to to 130 130 V Veff eff 4 4 400 400 V V 131 131 to to 480 480 V Veff eff 5 5 Measuring Measuring range range max max 1 1 0 0 to to 150 150 Vac Vac 4 4 0 0 to to 600 600 Vac Vac easYgen easYgen terminal terminal 29 29 31 31 33 33 35 35 30 30...

Page 30: ...Vac 2 5 2 5 mm mm 28 28 400 400 Vac Vac 2 5 2 5 mm mm Table 6 10 Voltage measuring terminal assignment Table 6 10 Voltage measuring terminal assignment mains voltage mains voltage NOTE NOTE If parameter 1803 Mains PT se If parameter 1803 Mains PT secondary rated volt refer to Configuration Manual 37224 is configured condary rated volt refer to Configuration Manual 37224 is configured with a value ...

Page 31: ...25 5 2 27 7 L L1 1 L L2 2 L L3 3 N N 2 28 8 2 26 6 2 24 4 2 22 2 4 4 1 1 4 4 1 1 4 4 1 1 4 4 Figure 6 17 Voltage measuring mains measuring inputs Figure 6 17 Voltage measuring mains measuring inputs 3Ph 4W 3Ph 4W 3Ph 4W 3Ph 4W Wiring Wiring terminals terminals Note Note Rated Rated voltage voltage range range 1 1 100 100 V V 50 50 to to 130 130 V Veff eff 4 4 400 400 V V 131 131 to to 480 480 V Ve...

Page 32: ...3 N N 2 28 8 2 26 6 2 24 4 2 22 2 4 4 1 1 4 4 1 1 4 4 1 1 4 4 Figure 6 19 Voltage measuring mains measuring inputs Figure 6 19 Voltage measuring mains measuring inputs 3Ph 3W 3Ph 3W 3Ph 3W 3Ph 3W Wiring Wiring terminals terminals Note Note Rated Rated voltage voltage range range 1 1 100 100 V V 50 50 to to 130 130 V Veff eff 4 4 400 400 V V 131 131 to to 480 480 V Veff eff 7 7 Measuring Measuring ...

Page 33: ... Voltage measuring mains measuring inputs Figure 6 21 Voltage measuring mains measuring inputs 1Ph 3W 1Ph 3W 1Ph 3W 1Ph 3W Wiring Wiring terminals terminals Note Note Rated Rated voltage voltage range range 1 1 100 100 V V 50 50 to to 130 130 V Veff eff 4 4 400 400 V V 131 131 to to 480 480 V Veff eff 8 8 Measuring Measuring range range max max 1 1 0 0 to to 150 150 Vac Vac 4 4 0 0 to to 600 600 V...

Page 34: ...e 1Ph 2W Mains voltage 1Ph 2W M MC CB B 1 1 2 21 1 2 23 3 2 25 5 2 27 7 L L1 1 L L2 2 L L3 3 N N 2 28 8 2 26 6 2 24 4 2 22 2 4 4 1 1 4 4 1 1 4 4 1 1 4 4 Figure 6 23 Voltage measuring mains measuring inputs 1Ph 2W phase neutral Figure 6 23 Voltage measuring mains measuring inputs 1Ph 2W phase neutral 1Ph 2W 1Ph 2W Wiring Wiring terminals terminals Note Note Rated Rated voltage voltage range range 1...

Page 35: ...uts 1Ph 2W phase phase 1Ph 2W phase phase 1Ph 2W 1Ph 2W Wiring Wiring terminals terminals Note Note Rated Rated voltage voltage range range 1 1 100 100 V V 50 50 to to 130 130 V Veff eff 4 4 400 400 V V 131 131 to to 480 480 V Veff eff 10 10 Measuring Measuring range range max max 1 1 0 0 to to 150 150 Vac Vac 4 4 0 0 to to 600 600 Vac Vac easYgen easYgen terminal terminal 21 21 23 23 25 25 27 27 ...

Page 36: ...ystem 1 phase L2 N Busbar voltage system 1 phase L2 N 100 100 Vac Vac 2 5 2 5 mm mm 40 40 400 400 Vac Vac 2 5 2 5 mm mm Table 6 16 Voltage measuring terminal assi Table 6 16 Voltage measuring terminal assignment busbar system 1 1Ph 2W phase phase gnment busbar system 1 1Ph 2W phase phase NOTE NOTE If parameter 1812 Busb1 PT s If parameter 1812 Busb1 PT secondary rated volt refer to Configuration M...

Page 37: ...ings 1Ph 2W phase neutral Busbarvoltage1Ph2W Busbarvoltage1Ph2W 1 1 3 37 7 3 39 9 L1 L1 N N 4 40 0 3 38 8 4 4 1 1 4 4 G GC CB B L L1 1 N N L L1 1 N N M MC CB B Figure 6 28 Voltage measuring busbar measuring inputs 1Ph 2W phase neutral Figure 6 28 Voltage measuring busbar measuring inputs 1Ph 2W phase neutral 1Ph 2W 1Ph 2W Wiring Wiring terminals terminals Note Note Rated Rated voltage voltage rang...

Page 38: ... busbar measuring inputs 1Ph 2W phase phase 1Ph 2W 1Ph 2W Wiring Wiring terminals terminals Note Note Rated Rated voltage voltage range range 1 1 100 100 V V 50 50 to to 130 130 V Veff eff 4 4 400 400 V V 131 131 to to 480 480 V Veff eff 12 12 Measuring Measuring range range max max 1 1 0 0 to to 150 150 Vac Vac 4 4 0 0 to to 600 600 Vac Vac easYgen easYgen terminal terminal 37 37 39 39 38 38 40 4...

Page 39: ...n n t t x A x A x A x A x A x A x x A A x x 1 1 o o r r 5 5 s1 k L3 s1 k L3 s2 s2 l l L3 L3 x A x A x A x A 8 8 7 7 s2 s2 l l L1 L1 x A x A G G Figure 6 31 Current measuring Figure 6 31 Current measuring generator generator Terminal Terminal Description Description A Amax max 8 8 Generator Generator current current phase phase L3 L3 transformer transformer terminal terminal s1 s1 k k 2 5 2 5 mm mm...

Page 40: ...n L2 L1 L1 L2 L2 N N L3 L3 3 3 G G I IGen L3 Gen L3 Phase Phase L1 L1 Phase Phase L2 L2 Phase Phase L3 L3 Figure 6 33 Current measuring Figure 6 33 Current measuring generator phase Lx generator phase Lx Wiring Wiring terminals terminals Notes Notes Phase L1 Phase L1 easYgen easYgen terminal terminal 3 3 4 4 5 5 6 6 7 7 8 8 Phase Phase s2 s2 k k L1 L1 s1 s1 l l L1 L1 Phase L2 Phase L2 easYgen easY...

Page 41: ...ains Mains current current transformer transformer terminal terminal s2 s2 l l 2 5 2 5 mm mm Table 6 22 Current measuring terminal assignment mains current Table 6 22 Current measuring terminal assignment mains current Current Measuring Mains Parameter Setting Current Measuring Mains Parameter Setting Phase L1 Phase L1 Phase L2 Phase L2 Phase L3 Phase L3 L1 L1 L2 L2 N N L3 L3 I IMains L1 Mains L1 ...

Page 42: ... NOTE NOTE Generally one line of the current transformers secondary is to be grounded Generally one line of the current transformers secondary is to be grounded 2 2 1 1 L1 L1 L2 L2 L3 L3 Groundcurrent Groundcurrent G G 3 3 L2 L2 L3 L3 L1 L1 G G 3 3 L2 L2 L3 L3 L1 L1 L2 L2 L3 L3 L1 L1 Holmgreen Holmgreen connection connection Cable type current Cable type current transformer transformer G G 3 3 L2 ...

Page 43: ... used from the generator s view Po The phasor diagram is used from the generator s view Power factor is defined as follows wer factor is defined as follows Power Factor is defined as a ratio of the real power to apparent power In a purely resistive circuit the voltage Power Factor is defined as a ratio of the real power to apparent power In a purely resistive circuit the voltage and current wavefo...

Page 44: ...The generator is over over excited excited under under excited excited Control If the control unit is equipped with a power factor controller while in parallel with the utility Control If the control unit is equipped with a power factor controller while in parallel with the utility A voltage lower signal is A voltage lower signal is output as long as the output as long as the measured value is mor...

Page 45: ...Manual Manual 37223E 37223E easYgen 3000 easYgen 3000 Series Series Package Package P1 P1 Genset Genset Control Control Woodward Woodward Page Page 45 67 45 67 ...

Page 46: ...agnetic Pickup Unit The shield of the MPU Magnetic Pickup Unit connection cable must be connected to a connection cable must be connected to a single point single point ground terminal near the easYgen The shield must not be ground terminal near the easYgen The shield must not be connected at the MPU side of connected at the MPU side of the cable the cable NOTE NOTE The number of teeth on the The ...

Page 47: ... 8to40Vdc o40Vdc Powersupply Powersupply Discreteinput2 Discreteinput2 Discreteinput3 Discreteinput3 Discreteinput4 Discreteinput4 Discreteinput5 Discreteinput5 Discreteinput6 Discreteinput6 Discreteinput7 Discreteinput7 Discreteinput8 Discreteinput8 Discreteinput9 Discreteinput9 Discreteinput10 Discreteinput10 Discrete input 11 Discrete input 11 Discreteinput12 Discreteinput12 6 68 8 6 69 9 7 70 ...

Page 48: ... 03 03 pre assigned pre assigned to to Low Low oil oil pressure pressure 2 5 2 5 mm mm 70 70 Discrete Discrete input input DI DI 04 04 pre assigned pre assigned to to Coolant Coolant temperature temperature 2 5 2 5 mm mm 71 71 Discrete Discrete input input DI DI 05 05 pre assigned pre assigned to to External External alarm alarm acknowledgement acknowledgement 2 5 2 5 mm mm 72 72 Discrete Discrete...

Page 49: ...ential is continuously present during normal operation a potential is continuously present during normal operation if an alarm is issued or if an alarm is issued or control operation is performed the input is de energized control operation is performed the input is de energized The N O or The N O or N C contacts may be connected to the signal terminal as well N C contacts may be connected to the s...

Page 50: ... Relay Relay output output R R 09 09 0 0 LogicsManager LogicsManager SW SW 2 5 mm 2 5 mm 1o 1o 1oc 1oc 2oc 2oc Command open MCB Command open MCB N O N O 57 57 60 60 Relay output R 10 Relay output R 10 all all Auxiliary services or Auxiliary services or LogicsManager LogicsManager SW SW 2 5 mm 2 5 mm 58 58 Relay Relay output output R R 11 11 all all Alarm class A and B or Alarm class A and B or Log...

Page 51: ...ing Two Pole Senders Wiring Two Pole Senders NOTE NOTE To ensure accurate system measurements all VDO sending units must utilize insulated wires that To ensure accurate system measurements all VDO sending units must utilize insulated wires that are are connected to the easYgen analog input ground terminals 9 11 13 Terminals 9 11 13 must connected to the easYgen analog input ground terminals 9 11 1...

Page 52: ... 0 I 0 1 1 Engineground Engineground 6 6 2 2 Engine ground Engine ground 6 6 1 1 PE PE ProtectiveEarth ProtectiveEarth Figure 6 46 Analog inputs Figure 6 46 Analog inputs wiring single pole senders wiring single pole senders Terminal Terminal Description Description A Amax max 9 9 Analog Analog input input AI AI 01 01 ground ground connected connected with with engine engine ground ground 2 5 2 5 ...

Page 53: ... Terminal Terminal Description Description A Amax max 9 9 Analog Analog input input AI AI 01 01 ground ground connected connected with with PE PE engine engine ground ground 2 5 2 5 mm mm 10 10 Analog Analog input input AI AI 01 01 2 5 2 5 mm mm 11 11 Analog Analog input input AI AI 02 02 ground ground connected connected with with PE PE engine engine ground ground 2 5 2 5 mm mm 12 12 Analog Analo...

Page 54: ... v v e e r r n n o o r r A A I I G GN ND D N N C C V V V V C C B B A A C C B B A A Figure 6 48 Analog controller output Wiring and external jumper setting Figure 6 48 Analog controller output Wiring and external jumper setting Type Type Terminal Terminal Description Description A Amax max I I Current Current A 15 A 15 I IA A Analog output AO 01 Analog output AO 01 2 5 mm 2 5 mm B B 16 16 2 5 2 5 m...

Page 55: ...with Modbus on RS 485 Half Duplex with Modbus on RS 485 9 9 4 4 120 120Ω Ω 120 120Ω Ω e ea as sY Yg ge en n S Sl la av ve e1 1 e ea as sY Yg ge en n S Sl la av ve en n 9 9 4 4 A A T Tx xD D B TxD B TxD Master Master Figure 6 50 RS 485 Modbus connection for half duplex operation Figure 6 50 RS 485 Modbus connection for half duplex operation Full Duplex with Modbus on RS 485 Full Duplex with Modbus ...

Page 56: ...w Terminal Terminal Description Description A Amax max 1 1 not not connected connected N A N A 2 2 CAN L CAN L N A N A 3 3 GND GND N A N A 4 4 not not connected connected N A N A 5 5 not not connected connected N A N A 6 6 not not connected connected N A N A 7 7 CAN H CAN H N A N A 8 8 not not connected connected N A N A 9 9 not not connected connected N A N A Table 6 34 CAN bus 1 pin assi Table 6...

Page 57: ...bleshooting Possible CAN Bus Problems Troubleshooting Possible CAN Bus Problems If data is not If data is not transmitting on the CAN bus check the following for common CAN bus communication problems transmitting on the CAN bus check the following for common CAN bus communication problems A T structure bus is utilized A T structure bus is utilized CAN L and CAN H are CAN L and CAN H are interchang...

Page 58: ...0 Berlin und Offenbach ISBN 3 8007 2448 0 Baud Baud rate rate Max Max length length 1000 1000 kbit s kbit s 25 25 m m 800 800 kbit s kbit s 50 50 m m 500 500 kbit s kbit s 100 100 m m 250 250 kbit s kbit s 250 250 m m 125 125 kbit s kbit s 500 500 m m 50 50 kbit s kbit s 1000 1000 m m 20 20 kbit s kbit s 2500 2500 m m Table 6 36 Maximum CAN bus length Table 6 36 Maximum CAN bus length The maximum ...

Page 59: ... V Rated value V Rated value Vrated rated 277 480 Vac 277 480 Vac Maximum value V Maximum value Vmax max max 346 600 Vac max 346 600 Vac Rated voltage phase ground 300 Vac Rated voltage phase ground 300 Vac Rated surge voltage 4 0 kV Rated surge voltage 4 0 kV Linear m Linear measuring easuring range range 1 25 V 1 25 Vrated rated Measuring frequency 50 60 Hz 40 0 to 85 0 Hz Measuring frequency 50...

Page 60: ...dc 250 Vdc 0 10 Adc 250 Vdc Analog inputs Analog inputs f freely scaleable reely scaleable Resolution 11 Bit Resolution 11 Bit 0 to 20 mA input internal load 50 0 to 20 mA input internal load 50 Ω Ω 0 to 500 0 to 500 Ω Ω input load current input load current 2 3 mA 2 3 mA Accuracy Accuracy 0 0 to to 20 20 mA mA input input only only two pole two pole senders senders 1 2 1 2 single pole senders sin...

Page 61: ... plastic easYpack easYpack sheet metal custom sheet metal custom Dimensions Dimensions W W H H D D plastic plastic 282 282 217 217 99 99 mm mm sheet metal sheet metal 249 6 227 4 249 6 227 4 84 1 mm 84 1 mm Front cutout plastic housing W H Front cutout plastic housing W H 249 1 1 183 1 0 mm 249 1 1 183 1 0 mm Wiring screw plug terminals 2 5 mm Wiring screw plug terminals 2 5 mm Recommended locke R...

Page 62: ... STD 810F M514 5A Cat 4 Truck Trailer tracked restrained Truck Trailer tracked restrained cargo Fig 514 5 C1 cargo Fig 514 5 C1 Shock Shock Shock Shock 40G S 40G Saw tooth aw tooth pulse 11m pulse 11ms s Stand Standards ards EN 60255 21 2 EN 60255 21 2 MIL STD 810F M516 5 Procedure 1 MIL STD 810F M516 5 Procedure 1 Temperature Temperature Cold Dry Heat storage 30 C 22 F 80 C 176 F Cold Dry Heat st...

Page 63: ...eading 0 00 2 2 2 2 of 1 5 of 1 5 A A 3 3 1 00 is displayed for measuring 1 00 is displayed for measuring values below the measuring start values below the measuring start Miscellaneous Miscellaneous Real Real energy energy 0 0 to to 4 200 4 200 GWh GWh 0 36 0 36 of 1 5 of 1 5 A A not not calibrated calibrated Operating hours Operating hours 4 4 10 10 9 9 h h Maintenance Maintenance call call hour...

Page 64: ...ng the accuracy Input Input voltage voltage sinusoidal sinusoidal rated rated voltage voltage Input Input current current sinusoidal sinusoidal rated rated current current Frequency Frequency rated rated frequency frequency 2 2 Power Power supply supply rated rated voltage voltage 2 2 Power Power factor factor cos cos φ φ 1 00 1 00 Ambient Ambient temperature temperature 23 C 23 C 2 2 K K Warm up ...

Page 65: ...anufacturer Wuerth Wuerth Electronic Electronic www we www we online de online de Type Order Type Order No No 618009214622 618009214622 260809 260809 41800927911 41800927911 CAN Bus Pin Assignments of Third Party Units CAN Bus Pin Assignments of Third Party Units D SUB DE9 Connector D SUB DE9 Connector male male plug plug female female socket socket Figure 9 1 CAN bus pin assignment D SUB DE9 conn...

Page 66: ...ptional external external voltage voltage supply supply Vcc Vcc according to CiA DRP 303 1 according to CiA DRP 303 1 Table 9 2 CAN bus pin assignment RJ45 8P8C connector Table 9 2 CAN bus pin assignment RJ45 8P8C connector IDC Header Connector IDC Header Connector Figure 9 3 CAN bus pin assignment IDC Header Figure 9 3 CAN bus pin assignment IDC Header Terminal Terminal Signal Signal Description ...

Page 67: ...0 711 789 54 0 Fax 49 0 711 789 54 100 Fax 49 0 711 789 54 100 sales stuttgart woodward com sales stuttgart woodward com Homepage Homepage http www woodward com power http www woodward com power Woodward has company owned plants subsidiaries and branches as well as authorized Woodward has company owned plants subsidiaries and branches as well as authorized distributors and other authorized service...

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Summary of Contents for easYgen-3000

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Woodward easYgen-3000, Installation Manual, Page: 60 / 67

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Summary of Contents for easYgen-3000

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